Breathing machine wire embedding injection mold
By designing an injection mold for embedding the heating wire in a ventilator, the problem of the heating wire coming loose during processing was solved, which improved the product qualification rate and production efficiency, and reduced costs.
Patent Information
- Application Number
- CN202423237582.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the production of ventilators, traditional heating wires are prone to coming loose from the connectors during processing, resulting in low product qualification rates and production waste.
A ventilator-embedded wire injection mold is used, which fixes the heating wire with wire bundle blocks and fixing blocks, and combines a drive component and a cooling pipe to ensure that the heating wire does not shift during the injection molding process, and achieves convenient demolding through a demolding component.
It improved the pass rate of ventilator products, reduced production costs, extended the service life of molds, and increased production efficiency.
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Figure CN223558905U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the ventilator production equipment technical field, especially to a kind of ventilator wire embedding injection mold. BACKGROUND
[0002] In modern clinical medicine, ventilator as an effective means to replace self-ventilation function, has been widely used in respiratory failure caused by various reasons, anesthesia respiratory management during major operation, respiratory support therapy and emergency resuscitation, and occupies a very important position in modern medicine.
[0003] With the development of medical technology, ventilator will also face many problems in the use process, such as in the use process, some compressed air temperature is relatively low, when supplied to the patient, it is easy to make the patient feel uncomfortable, even some new problems, therefore, in the modern ventilator production and processing process, often also need to embed heating line in ventilator, for the air of ventilator to heat, also need to set temperature detector, real-time monitoring the temperature of air supplied by ventilator.
[0004] Prior art discloses a kind of ventilator connector, refer to Figure 1 , including connector 01, the connector 01 is provided with wiring port 02 and heating through hole 03, the wiring port 02 is connected with heating wire 04, the heating wire 04 one end is embedded in the connector 01 and extends to the wiring port 02, the other end is from the heating through hole 03 inner wall of the connector 01, the heating wire 04 in the heating through hole 03 is used to heat the air flowing through the heating through hole 03.
[0005] When traditional processing clamp, because the heating wire is extended from the heating through hole one end in free state, so in the process of processing, heating wire is easy to be worn from the rest of the connector, so as to cause the qualified rate of the ventilator connector produced to be lower, cause great waste to factory production, there is deficiency. CONTENT OF THE INVENTION
[0006] In order to solve the problem that the state of heating wire is not controlled during injection molding, resulting in low product qualification rate, the present application provides a kind of ventilator wire embedding injection mold.
[0007] The ventilator wire embedding injection mold provided by the present application adopts the following technical scheme:
[0008] The utility model provides a kind of breathing machine wire embedding injection mold, including movable mould, static mould opposite with the movable mould, the static mould is set with cooling pipe on, the static mould is slidably provided with injection mould module on, the movable mould is provided with the drive assembly of driving the injection mould module sliding on, heating wire is inserted on the injection mould module, the static mould is inserted with bunching block and fixed block, the fixed block is inserted on the bunching block, the fixed block and the bunching block are commonly set with wire slot for heating wire to pass through on, the bunching block, the fixed block, the injection mould module, the movable mould and the static mould jointly form the injection chamber that is communicated with the injection hole.
[0009] By adopting the above technical scheme, the worker fixes the heating wire on the wire slot between the bunching block and the fixed block, then inserts the bunching block and the fixed block on the static mould, then fixes one end of the heating wire on the injection mould module, and then fixes the other end of the heating wire on the injection mould module after the movable mould is combined with the static mould, so that the fixed block, the injection mould module, the movable mould and the static mould jointly form the injection chamber, the injection material is injected into the injection chamber through the injection hole, and then the product is formed and demoulded after being cooled by the cooling pipe, so as to improve the qualified rate of the product.
[0010] Optionally, a plurality of root grooves are formed in the injection mould module, the root grooves correspond to the number of heating wires one by one, a plurality of wire pressing blocks are arranged on the fixed block and inserted into the root grooves, the wire pressing blocks correspond to the root grooves one by one, and a root groove for pressing the heating wire is formed in the wire pressing block.
[0011] By adopting the above technical scheme, the number of heating wires is fixed one by one by the wire pressing blocks and the root grooves, so as to reduce the possibility of deviation of the heating wire during the injection molding process, and improve the qualified rate of the product.
[0012] Optionally, the drive assembly includes an upper pressing block arranged on the movable mould, a driving slope is formed in the upper pressing block, the driving slope is inclined towards the bunching block in the direction from the movable mould to the static mould, and a driven slope is formed in the injection mould module for abutting and sliding with the driving slope.
[0013] By adopting the above technical scheme, during the process of combining the movable mould with the static mould, the movable mould drives the upper pressing block to approach the injection mould module on the static mould, until the driving slope on the upper pressing block abuts the driven slope on the injection mould module, and then the upper pressing block pushes the injection mould module to slide as the movable mould continues to approach the static mould.
[0014] Optionally, the movable mold is provided with an inclined reset rod, a driving groove is formed in the reset rod along the axial direction of the reset rod, the opening end of the driving groove faces the upper pressing block, the inclination direction of the reset rod is consistent with the inclination direction of the driving slope, the side of the injection mold module away from the wire bundling block is detachably provided with an end block, the driven slope is formed in the end block, a reset groove for accommodating the reset rod is formed in the end block, a locking rod is slidingly arranged on the end block, a locking compression spring is arranged between the locking rod and the end block, and the locking rod is used for clamping in the driving groove.
[0015] By adopting the above technical scheme, in the process of combining the movable mold with the static mold, the reset rod first abuts against the locking rod, the locking rod extrudes the locking compression spring, the locking compression spring is deformed under pressure, and the locking rod is clamped in the driving groove on the reset rod, and at this time the movable mold is completely combined with the static mold. When the injection cooling is completed, the movable mold drives the reset rod to gradually move away from the static mold. Since the locking rod is clamped in the driving groove, as the movable mold continuously moves away from the static mold, the locking rod slides along the axial direction of the reset rod, and at the same time the end block drives the injection mold module to continuously move away from the wire bundling block, thereby completing the demolding process, and the worker can take down the product.
[0016] Optionally, a demolding strip is slidingly arranged on the end block, the demolding strip slidingly passes through the injection mold module, a demolding groove for the sliding of the demolding strip is formed in the end block, and a demolding compression spring is arranged between the demolding strip and the demolding groove.
[0017] By adopting the above technical scheme, as the injection mold module continuously moves away from the wire bundling block, the demolding compression spring restores the deformation and pushes the demolding strip, and the demolding strip pushes the product out of the injection mold module, thereby facilitating the worker to take the injection product.
[0018] Optionally, a striking block is detachably arranged on the end block, and the striking block is used for abutting against and slidingly cooperating with the driving slope on the upper pressing block.
[0019] By adopting the above technical scheme, the worker can regularly replace the striking block, thereby reducing the cost of repairing the end block.
[0020] Optionally, a base is slidingly arranged on the static mold, a supporting plate is arranged on the base, a buffer compression spring is arranged between the supporting plate and the static mold, a guide rod is arranged on the static mold, and the guide rod slidingly passes through the supporting plate.
[0021] By adopting the above technical scheme, when the movable mold is combined with the static mold, the buffer compression spring is continuously compressed and deformed, thereby reducing the impact force of the movable mold on the static mold, reducing the possibility of damage to the movable mold and the static mold, and prolonging the service life of the movable mold and the static mold.
[0022] Optionally, a stroke plate is arranged on the guide rod between the base and the top support plate, a stroke block is bolted on the stroke plate, a waist-shaped hole for bolting is arranged on the stroke block, and a stroke switch electrically connected to the control system is arranged on the base, and a triggering end of the stroke switch is used to abut against the stroke block.
[0023] By adopting the above technical scheme, the worker adjusts the distance between the stroke block and the stroke switch through the waist-shaped hole to control the stroke size of the moving die combined with the static die, when the stroke block touches the stroke switch, the stroke switch feeds back a signal to the control system to control the moving die to stop approaching the static die, and the impact force of the moving die on the static die is further reduced.
[0024] Optionally, a temperature sensor electrically connected to the control system is arranged on the static die.
[0025] By adopting the above technical scheme, the injection temperature of the product is conveniently and timely controlled, and the possibility of the heating wire being burnt out is reduced.
[0026] In summary, the present application has at least one of the following beneficial technical effects:
[0027] 1. The worker fixes the heating wire on the wire groove between the wire bundling block and the fixing block, then inserts the wire bundling block and the fixing block on the static die, then fixes one end of the heating wire on the injection molding module, and then inserts the moving die on the static die, so that the fixing block, the injection molding module, the moving die and the static die together form an injection cavity, the injection material is injected into the injection cavity through the injection hole, and then the product is formed and demolded after cooling through the cooling pipe, so that the qualified rate of the product is improved.
[0028] 2. In the process of combining the moving die with the static die, the reset rod first abuts against the locking rod, the locking rod extrudes the locking compression spring, the locking compression spring is deformed under pressure, and the locking rod is clamped on the driving groove on the reset rod, and at this time the moving die is completely combined with the static die. When the injection cooling is completed, the moving die drives the reset rod to gradually move away from the static die, because the locking rod is clamped on the driving groove, as the moving die continuously moves away from the static die, the locking rod slides along the axis direction of the reset rod, and the end block drives the injection molding module to continuously move away from the wire bundling block, so that the demolding process is completed.
[0029] 3. As the injection molding module continuously moves away from the wire bundling block, the demolding compression spring restores the deformation and pushes the demolding strip, and the demolding strip pushes the product out of the injection molding module, so that the worker can easily take the injection product. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is a structural schematic diagram of the background technology.
[0031] Figure 2 is a structural schematic diagram of the embodiment of the present application.
[0032] Figure 3is a structure diagram for embodying the position relationship of the static mold, the base, and the fixing block in the embodiment of the present application.
[0033] Figure 4 is a structure diagram for embodying the position relationship of the moving mold, the upper pressing block, and the reset rod in the embodiment of the present application.
[0034] Figure 5 is a structure diagram for embodying the position relationship of the end block, the injection molding module, and the locking rod in the embodiment of the present application.
[0035] Figure 6 is an exploded view for embodying the position relationship of the beam line block, the fixing block, and the pressing line block in the embodiment of the present application.
[0036] Figure 7 is a sectional view for embodying the position relationship of the end block, the stripping strip, and the stripping compression spring in the embodiment of the present application.
[0037] The figure mark explanation: 01, joint; 02, wiring port; 03, heating through hole; 04, heating wire; 1, moving mold; 2, static mold; 3, injection hole; 4, cooling pipe; 5, injection molding module; 6, driving assembly; 61, upper pressing block; 62, driving slope; 63, driven slope; 7, beam line block; 8, fixing block; 9, line groove; 10, injection chamber; 11, root groove; 12, pressing line block; 13, root groove; 14, reset rod; 15, driving groove; 16, end block; 17, reset groove; 18, locking rod; 19, locking compression spring; 20, stripping strip; 21, stripping groove; 22, stripping compression spring; 23, impact block; 24, base; 25, top support plate; 26, buffer compression spring; 27, guide rod; 28, stroke plate; 29, stroke block; 30, waist-shaped hole; 31, stroke switch; 32, temperature sensor. DETAILED DESCRIPTION
[0038] The following will be described in detail below with reference to the accompanying drawings. Figures 2-7 The present application will be further described in detail.
[0039] The embodiment of the present application discloses a ventilator wire embedding injection mold.
[0040] Referring to Figure 2 A ventilator wire embedding injection mold comprises a moving mold 1 and a static mold 2 opposite to the moving mold 1, a base 24 is arranged on the static mold 2 in a sliding mode, a top support plate 25 is bolted on the base 24, a buffer compression spring 26 is supported between the top support plate 25 and the bottom of the static mold 2, a guide rod 27 in a vertical mode is bolted on the static mold 2, and the guide rod 27 slides through the top support plate 25.
[0041] Referring to Figure 2 , Figure 3 and Figure 4The guide rod 27 between the base 24 and the top support plate 25 is provided with a stroke plate 28, the stroke plate 28 is provided with a stroke block 29, the stroke block 29 is provided with a waist-shaped hole 30 for being bolted, the base 24 is provided with a stroke switch 31 electrically connected to the control system, the triggering end of the stroke switch 31 is used for abutting against the stroke block 29, and the bottom of the static mold 2 is provided with a temperature sensor 32 electrically connected to the control system.
[0042] Referring to Figure 2 , Figure 3 and Figure 5 , the static mold 2 is provided with a material injection hole 3, the static mold 2 is provided with a cooling pipe 4, the static mold 2 is slidably provided with an injection molding module 5, the heating wire 04 is inserted into the injection molding module 5, the static mold 2 is provided with a wire clamping block 7 and a fixing block 8, the fixing block 8 is inserted into the wire clamping block 7, the fixing block 8 and the wire clamping block 7 are jointly provided with a wire groove 9 for the heating wire 04 to pass through, the injection molding module 5 is provided with a plurality of root grooves 11, and the number of the root grooves 11 corresponds to the number of the heating wire 04.
[0043] Referring to Figure 3 , Figure 5 and Figure 6 , the fixing block 8 is integrally formed with a plurality of wire pressing blocks 12 matched with the root grooves 11, the wire pressing blocks 12 correspond to the root grooves 11 one by one, the wire pressing blocks 12 are provided with a root passing groove 13 for pressing the heating wire 04, the wire clamping block 7, the fixing block 8, the injection molding module 5, the moving mold 1 and the static mold 2 jointly form an injection molding chamber 10 in communication with the material injection hole 3, and the moving mold 1 is provided with a driving assembly 6 for driving the injection molding module 5 to slide.
[0044] The worker first adjusts the distance between the stroke block 29 and the stroke switch 31, then inserts the heating wire 04 through the wire groove 9 between the fixing block 8 and the wire clamping block 7, then places one end of the heating wire 04 in the root groove 11 on the injection molding module 5, then inserts the fixing block 8 and the wire clamping block 7 on the static mold 2 at the same time, and then pushes the injection molding module 5 at the same time, so that the heating wire 04 is fixed by the root passing groove 13 on the wire pressing block 12, and finally the end of the heating wire 04 is inserted into the injection molding module 5.
[0045] After the moving mold 1 is combined with the static mold 2, the wire clamping block 7, the fixing block 8, the injection molding module 5, the moving mold 1 and the static mold 2 jointly form the injection molding chamber 10, then the injection material is injected into the injection molding chamber 10 through the material injection hole 3, at the same time, the temperature sensor 32 feedbacks the injection temperature on the static mold 2 at all times, and finally the static mold 2 is rapidly cooled through the cooling pipe 4, so that the injection material is rapidly cooled and solidified to form.
[0046] Referring to Figure 2 , Figure 3 and Figure 4, the driving assembly 6 comprises an upper pressing block 61 bolted on the movable die 1, the upper pressing block 61 is provided with a driving slope 62, the driving slope 62 is inclined to the bundle block 7 along the direction from the movable die 1 to the fixed die 2, the injection molding module 5 is provided with a driven slope 63 for abutting and sliding with the driving slope 62, the movable die 1 is bolted with an inclined reset rod 14, the reset rod 14 is symmetrically provided with a driving groove 15 along the axis direction of the reset rod 14.
[0047] With reference to Figure 2 , Figure 3 and Figure 4 , the opening end of the driving groove 15 is towards the upper pressing block 61, the inclined direction of the reset rod 14 is consistent with the inclined direction of the driving slope 62, the end block 16 is bolted on the side of the injection molding module 5 away from the bundle block 7, the driven slope 63 is provided on the end block 16, the end block 16 is bolted with a striking block 23 on the driven slope 63, the striking block 23 is used for abutting and sliding with the driving slope 62 on the upper pressing block 61, the end block 16 is provided with a reset groove 17 for accommodating the reset rod 14.
[0048] With reference to Figure 5 , Figure 6 and Figure 7 , the end block 16 is slidingly arranged with a locking rod 18, the locking rod 18 and the end block 16 are supported by a locking compression spring 19, the locking rod 18 is used for clamping on the driving groove 15, the end block 16 is slidingly arranged with a stripping strip 20, the stripping strip 20 slides through the injection molding module 5, the end block 16 is provided with a stripping groove 21 for the stripping strip 20 to slide, the stripping strip 20 and the stripping groove 21 are supported by a stripping compression spring 22.
[0049] In the process that the movable die 1 is combined with the fixed die 2, the reset rod 14 first abuts the locking rod 18, the locking rod 18 extrudes the locking compression spring 19, the locking compression spring 19 is deformed, until the locking rod 18 clamps on the driving groove 15 on the reset rod 14, at this time, the movable die 1 is completely combined with the fixed die 2, and the bundle block 7, the fixed block 8, the injection molding module 5, the movable die 1 and the fixed die 2 jointly enclose the injection cavity 10.
[0050] With the movable die 1 gradually separating from the fixed die 2, in the process that the movable die 1 drives the reset rod 14 away from the fixed die 2, the locking rod 18 slides along the axis direction of the reset rod 14, but since the end block 16 slides on the fixed die 2, the injection molding module 5 drives the injection product to slide in the direction away from the bundle block 7, in this process, the stripping compression spring 22 restores the deformation and pushes the injection product away from the injection molding module 5 through the stripping strip 20, so as to facilitate the worker to take the injection product.
[0051] The implementation principle of the breathing machine wire embedding injection mold is as follows: the worker first adjusts the distance between the travel block 29 and the travel switch 31, then passes the heating wire 04 through the wire slot 9 between the fixing block 8 and the wire binding block 7, then places one end of the heating wire 04 in the root fixing groove 11 on the injection mold 5, then inserts the fixing block 8 and the wire binding block 7 on the static mold 2 at the same time, pushes the injection mold 5 at the same time, so that the heating wire 04 is fixed by the root groove 13 on the pressing block 12, and finally the end of the heating wire 04 is inserted into the injection mold 5.
[0052] After the moving mold 1 is combined with the static mold 2, the wire binding block 7, the fixing block 8, the injection mold 5, the moving mold 1 and the static mold 2 together form an injection cavity 10, then the injection material is injected into the injection cavity 10 through the injection hole 3, at the same time the temperature sensor 32 feedbacks the injection temperature on the static mold 2 at any time, finally the static mold 2 is rapidly cooled through the cooling pipe 4, so that the injection material is rapidly cooled and solidified to form.
[0053] During the process that the moving mold 1 is combined with the static mold 2, the reset rod 14 first abuts against the locking rod 18, the locking rod 18 extrudes the locking compression spring 19, the locking compression spring 19 is deformed, until the locking rod 18 is clamped on the driving groove 15 on the reset rod 14, at this time the moving mold 1 is completely combined with the static mold 2, and the wire binding block 7, the fixing block 8, the injection mold 5, the moving mold 1 and the static mold 2 together form an injection cavity 10.
[0054] With the moving mold 1 gradually separating from the static mold 2, during the process that the moving mold 1 drives the reset rod 14 away from the static mold 2, the locking rod 18 slides along the axis direction of the reset rod 14, but because the end block 16 slides on the static mold 2, so the injection mold 5 drives the injection product to slide in the direction away from the wire binding block 7, during this process, the demolding compression spring 22 restores the deformation and pushes the injection product away from the injection mold 5 through the demolding strip 20, so as to facilitate the worker to take the injection product.
[0055] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A ventilator wire-injection mold, characterized by: The utility model provides an injection mould, including movable mould (1), static mould (2) opposite with movable mould (1), be equipped with injection hole (3) on static mould (2), be equipped with cooling pipe (4) on static mould (2), be equipped with injection mould module (5) on static mould (2) and slide, be equipped with drive assembly (6) of drive injection mould module (5) sliding on movable mould (1), heating wire (04) is inserted on injection mould module (5), static mould (2) is inserted with bunching wire block (7) and fixed block (8), fixed block (8) is inserted on bunching wire block (7), the wire groove (9) that is used for heating wire (04) to pass through is commonly opened on fixed block (8) and bunching wire block (7), bunching wire block (7), fixed block (8), injection mould module (5), movable mould (1) and static mould (2) jointly enclose the injection chamber (10) of communication with injection hole (3).
2. The ventilator thread embedding injection mold of claim 1, wherein: A plurality of root grooves (11) are formed on the injection molding module (5), the root grooves (11) correspond one-to-one to the number of heating wires (04), a plurality of wire pressing blocks (12) are arranged on the fixed block (8) and are inserted and matched with the root grooves (11), the wire pressing blocks (12) correspond one-to-one to the root grooves (11), and a root groove (13) for pressing the heating wire (04) is formed on the wire pressing block (12).
3. The ventilator lead injection mold of claim 1, wherein: The drive assembly (6) includes an upper pressing block (61) arranged on the movable mold (1), a driving slope (62) is formed on the upper pressing block (61), the driving slope (62) is inclined towards the wire bunching block (7) in a direction from the movable mold (1) to the static mold (2), and a driven slope (63) is formed on the injection molding module (5) and is in abutment and sliding fit with the driving slope (62).
4. The ventilator thread-embedding injection mold of claim 3, wherein: An inclined reset rod (14) is arranged on the movable mold (1), a driving groove (15) is formed on the reset rod (14) in an axial direction, an opening end of the driving groove (15) faces the upper pressing block (61), an inclination direction of the reset rod (14) is consistent with an inclination direction of the driving slope (62), a side of the injection molding module (5) away from the wire bunching block (7) is detachably provided with an end block (16), the driven slope (63) is formed on the end block (16), a reset groove (17) for accommodating the reset rod (14) is formed on the end block (16), a locking rod (18) is slidably arranged on the end block (16), a locking compression spring (19) is arranged between the locking rod (18) and the end block (16), and the locking rod (18) is used for clamping on the driving groove (15).
5. The ventilator thread-embedding injection mold of claim 4, wherein: A demolding strip (20) is slidably arranged on the end block (16), the demolding strip (20) slides through the injection molding module (5), a demolding groove (21) for sliding of the demolding strip (20) is formed on the end block (16), and a demolding compression spring (22) is provided between the demolding strip (20) and the demolding groove (21).
6. The ventilator lead injection mold of claim 4, wherein: The end block (16) is detachably provided with an impact block (23) for abutting and slidingly fitting with a driving slope (62) on the upper pressing block (61).
7. The ventilator lead injection mold of claim 1, wherein: A base (24) is slidably arranged on the static mold (2), the base (24) is provided with a top supporting plate (25), the top supporting plate (25) and the static mold (2) are top supported by a buffer compression spring (26), a guide rod (27) is arranged on the static mold (2), and the guide rod (27) slides through the top supporting plate (25).
8. The ventilator lead injection mold of claim 7, wherein: A stroke plate (28) is arranged on the guide rod (27) between the base (24) and the top supporting plate (25), the stroke plate (28) is bolted with a stroke block (29), the stroke block (29) is provided with a waist-shaped hole (30) for bolting, the base (24) is provided with a stroke switch (31) electrically connected to a control system, and a triggering end of the stroke switch (31) is used for abutting with the stroke block (29).
9. The ventilator lead injection mold of claim 1, wherein: The static mold (2) is provided with a temperature sensor (32) electrically connected to a control system.