Sucker variable-pitch material distributing module and material taking and distributing mechanism

By using a suction cup variable pitch material distribution module and a material handling and distribution mechanism, and by connecting the vacuum suction cup with a variable pitch cylinder and a spring, the problems of complex, high cost, and large space required for misalignment mechanisms in material assembly and testing are solved, and multiple material distribution is achieved efficiently and at low cost.

CN223560733UActive Publication Date: 2025-11-18COCENTRA PRECISION TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202423278013.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-18
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In existing technologies, when a linear material discharge method is used during material assembly and testing, the misalignment mechanism has a complex structure, high cost, and large space occupation, making it difficult to achieve parallel material handling and distribution of multiple materials in a small space.

Method used

The suction cup variable pitch material distribution module is adopted. Multiple vacuum suction cups are connected by variable pitch cylinders and springs to realize the parallel variable pitch material distribution of multiple materials. Combined with upper and lower cylinders, rotary servo motors and rotary platforms, it forms a material picking and distributing mechanism, which simplifies the structure and improves the material distribution efficiency.

Benefits of technology

It enables parallel variable-distance material distribution of multiple materials, with a simplified structure, low cost, high material distribution efficiency, small footprint, short CT time, and stable material handling and distribution.

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Abstract

The utility model relates to the technical field of automation equipment, in particular to a suction cup variable-pitch material distributing module and a material taking and distributing mechanism. The utility model provides a suction cup variable-pitch material distribution module. The suction cup variable-pitch material distribution module comprises a variable-pitch main cavity, a suction cup sliding rail installed in the variable-pitch main cavity, a plurality of vacuum suction cups linearly arrayed and slidably connected to the suction cup sliding rail, and a variable-pitch air cylinder used for pushing the vacuum suction cups, and the adjacent vacuum chucks are elastically connected through an elastic pressing spring. A plurality of vacuum chucks which are arranged in a sliding mode are connected through an elastic pressing spring, the variable pitch of the vacuum chucks in the working process is achieved through a variable pitch air cylinder, side-by-side variable pitch material distribution of a plurality of materials can be achieved, the structure is simple, cost is low, and material distribution efficiency is high. The material taking and distributing mechanism comprises the suction cup variable-pitch material distributing module, an up-down air cylinder, a rotary servo motor, a rotary platform and a mounting plate. The mechanism is small in occupied space, stable in material taking and distributing and short in CT time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of suction cup variable distance material distribution module and material taking and distributing mechanism, belong to the technical field of automation equipment. BACKGROUND

[0002] In the material assembly, detection field such as electronic component, when the assembly and detection of main part and other parts are involved, to improve product output efficiency, one mold multiple hole assembly and detection are generally used. Since the parts are bulk materials, in the case of vibration disc array linear arrangement discharging mode, the structure and process of multiple materials are relatively complex by staggered mechanism, CT time is long, cost is high and occupies large space, which cannot realize direct material taking and distributing of multiple materials in narrow space. UTILITARY MODEL

[0003] The utility model aims at overcoming the deficiencies of prior art, provide a kind of suction cup variable distance material distribution module and material taking and distributing mechanism, for solving: material assembly, detection process, under linear arrangement discharging mode, the structure is complex, cost is high, procedure is tedious and the problem of large space occupation when using staggered mechanism to stagger multiple materials.

[0004] To solve the above technical problems, the utility model is realized by using the following technical scheme:

[0005] Firstly, a kind of suction cup variable distance material distribution module, comprising: variable distance main cavity, suction cup sliding rail installed in variable distance main cavity, multiple vacuum suction cups linear array and slidingly connected on suction cup sliding rail and variable distance cylinder for pushing vacuum suction cup installed at one end of suction cup sliding rail;

[0006] The side of the suction cup sliding rail is provided with a buffer assembly, and the buffer assembly is used to buffer the rigid collision in the process that the vacuum suction cup adsorbs materials;

[0007] Among them, one vacuum suction cup farthest from the variable distance cylinder is fixedly connected to the surface of the suction cup sliding rail, and adjacent vacuum suction cups are elastically connected by elastic springs;The variable distance cylinder acts on an adjacent vacuum suction cup to make the multiple vacuum suction cups slide along the suction cup sliding rail to realize variable distance material distribution.

[0008] Further, the suction cup sliding rail includes a first sliding rail and a second sliding rail;The first sliding rail and the second sliding rail are arranged in parallel with a spacing, and the first sliding rail and the second sliding rail arranged in parallel with the spacing jointly form a sliding track for the vacuum suction cup to slide;

[0009] The suction cup sliding rail is provided with a sliding rail fixing block at the other end opposite to the variable distance cylinder mounting end.

[0010] Further, the buffer assembly comprises a first spring mounting block, a second spring mounting block and a buffer spring; the first spring mounting block is fixedly connected to the side wall of the variable-distance main cavity, the second spring mounting block is mounted to the side wall of the first sliding rail and the second sliding rail; and the buffer spring is mounted between the first spring mounting block and the second spring mounting block.

[0011] Further, the buffer assembly is arranged symmetrically on both sides of the sliding rail.

[0012] Further, the vacuum chuck is internally provided with an air cavity, the side wall of the air cavity is connected with an external vacuum device through an air port; the bottom of the vacuum chuck is provided with an air hole, the vacuum chuck is used for adsorbing materials through the air hole, and the air hole is in communication with the air cavity.

[0013] Further, the side wall of the vacuum chuck is provided with a mounting hole, and the elastic pressing spring is mounted between adjacent vacuum chucks through the mounting hole.

[0014] Further, the elastic potential energy of at least two elastic pressing springs in the elastic pressing spring is different.

[0015] Further, the side of the vacuum chuck sliding rail close to the material to be adsorbed is provided with a blocking block.

[0016] In the second aspect, a material taking and distributing mechanism comprises the vacuum-chuck variable-distance distributing module of any one of the first aspect, and further comprises an up-down air cylinder, a rotating servo motor, a rotating platform and a mounting plate.

[0017] The vacuum-chuck variable-distance distributing module is fixedly connected to the rotating platform through the mounting plate, the up-down air cylinder is used for pushing the rotating platform in the vertical direction so that the vacuum chucks of the vacuum-chuck variable-distance distributing module adsorb materials, and the rotating servo motor is fixedly connected to the rotating platform to realize the rotation of the vacuum-chuck variable-distance distributing module.

[0018] The vacuum-chuck sliding rail can slide up and down in the variable-distance main cavity.

[0019] Compared with the prior art, the beneficial effects achieved by the utility model are as follows:

[0020] The vacuum-chuck variable-distance distributing module provided by the utility model is connected with a plurality of slidingly arranged vacuum chucks through elastic pressing springs, and the variable distance of the plurality of vacuum chucks in the working process is realized through the variable-distance air cylinder, so that the side-by-side variable-distance distribution of a plurality of materials can be realized, and the structure is simple, the cost is low, and the distribution efficiency is high. The material taking and distributing mechanism provided by the utility model comprises the above-mentioned vacuum-chuck variable-distance distributing module, an up-down air cylinder, a rotating servo motor, a rotating platform and a mounting plate. The mechanism occupies a small space, is stable in material taking and distribution, and has a short CT time. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme of the embodiments of the present application or the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly introduced. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0022] Figure 1 It is a whole schematic view of a material taking and distributing mechanism provided by the present application.

[0023] Figure 2 It is a whole schematic view of a suction cup variable-distance distributing module provided by the present application.

[0024] Figure 3 It is a sectional view of a suction cup variable-distance distributing module provided by the present application.

[0025] Figure 4 It is a variable-distance cylinder side view of a suction cup variable-distance distributing module provided by the present application.

[0026] Figure 5 It is a vacuum suction cup structure schematic view of a suction cup variable-distance distributing module provided by the present application.

[0027] Explanation of reference signs:

[0028] Up and down air cylinder; 2, rotary servo motor; 3, rotary platform; 4, variable-distance cylinder; 5, mounting plate; 6, buffer spring; 7, variable-distance main cavity; 8, second slide rail; 9, blocking block; 10, slide rail fixing block; 11, first slide rail; 12, material; 13, vacuum suction cup; 14, second spring mounting block; 15, elastic spring; 16, first spring mounting block; 17, air cavity; 18, air port; 19, air hole; 20, mounting hole. DETAILED DESCRIPTION

[0029] The technical scheme of the embodiments of the present application will be described clearly and completely in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, and are not all embodiments. The description of the at least one exemplary embodiment is actually only illustrative, and is absolutely not any limitation on the present application and its application or use. Embodiment one:

[0030] As shown in Figure 2 The present embodiment provides a suction cup variable-distance distributing module, which comprises: a variable-distance main cavity 7, a suction cup slide rail mounted in the variable-distance main cavity 7, a plurality of vacuum suction cups 13 linearly arranged and slidingly connected on the suction cup slide rail, and a variable-distance cylinder 4 for pushing the vacuum suction cups 13.

[0031] The side of the suction disc slide rail is provided with a buffer assembly for buffering rigid collision during suction of the vacuum suction disc 13 to the material 12.

[0032] The vacuum suction disc 13 farthest from the variable distance cylinder 4 is fixedly connected to the surface of the suction disc slide rail. Figure 3 、 Figure 5 The adjacent vacuum suction discs 13 are elastically connected by the elastic compression spring 15, and the side wall of the vacuum suction disc 13 is provided with a mounting hole 20, and the elastic compression spring 15 is mounted between the adjacent vacuum suction discs 13 through the mounting hole 20.

[0033] The elastic potential energy of at least two elastic compression springs 15 is different, and the specific selection of the elastic potential energy of the elastic compression spring 15 can be determined according to the actual situation. Preferably, the elastic potential energy of each elastic compression spring 15 is different, and specifically, the elastic potential energy of the elastic compression spring 15 gradually increases from the side of the variable distance cylinder 4.

[0034] The suction disc slide rail includes a first slide rail 11 and a second slide rail 8; the first slide rail 11 and the second slide rail 8 are arranged in parallel with a spacing, and the first slide rail 11 and the second slide rail 8 arranged in parallel with a spacing together form a sliding track for the vacuum suction disc 13 to slide; and a slide rail fixed block 10 is installed at the other end of the suction disc slide rail relative to the end where the variable distance cylinder 4 is located.

[0035] The first slide rail 11 and the second slide rail 8 together form a sliding track to provide a space for the vacuum suction disc 13 to slide, and cooperate with the variable distance cylinder 4. When the variable distance cylinder 4 is extended to push the adjacent vacuum suction disc 13, because the adjacent vacuum suction discs 13 are elastically connected by the elastic compression spring 15, the vacuum suction disc 13 can slide in turn on the sliding track in the pushing direction of the variable distance cylinder 4, the elastic compression spring 15 is compressed, and the vacuum suction disc 13 is arranged side by side. When the variable distance cylinder 4 is retracted and the force disappears, the vacuum suction disc 13 can slide in the opposite direction on the sliding track by the elastic restoring force of the elastic compression spring 15, so that the adjacent vacuum suction discs 13 are elastically separated from each other to form a spacing.

[0036] Figure 2 and Figure 4 ​As shown, the buffer assembly comprises a first spring mounting block 16, a second spring mounting block 14 and a buffer spring 6; the first spring mounting block 16 is fixedly connected to the side wall of the variable-distance main cavity 7, the second spring mounting block 14 is mounted to the side wall of the first sliding rail 11 and the second sliding rail 8; the buffer spring 6 is mounted between the first spring mounting block 16 and the second spring mounting block 14. Further, the sliding rail is provided with a blocking block 9 on the side close to the material to be adsorbed 12; the blocking block 9 can prevent the suction cup sliding rail from separating from the variable-distance main cavity 7, and can also limit the material to be adsorbed 12. Preferably, the blocking block 9 is fixedly connected to the bottom surface of the side wall of the variable-distance main cavity 7 and protrudes inward to the bottom surface of the suction cup sliding rail.

[0037] Since the first spring mounting block 16 is fixedly connected to the side wall of the variable-distance main cavity 7, and the second spring mounting block 14 is mounted to the side wall of the first sliding rail 11 and the second sliding rail 8, the second spring mounting block 14 can move relative to the first spring mounting block 16. When the vacuum suction cup 13 is attached to the surface of the material 12, the extrusion force generated by the vacuum overpressure will make the second spring mounting block 14 move upward to approach the first spring mounting block 16, thereby compressing the buffer spring 6 and forming flexible adsorption.

[0038] The buffer assembly is provided with four and symmetrically arranged on both sides of the sliding rail, so that the extrusion force on the surface of the material 12 during vacuum adsorption can be evenly dispersed.

[0039] As shown in the drawings, Figure 5 As shown, the inside of the vacuum suction cup 13 is provided with an air cavity 17, the side wall of the air cavity 17 is connected with the outside vacuum equipment through an air port 18; the bottom of the vacuum suction cup 13 is provided with an air hole 19, the vacuum suction cup 13 adsorbs the material 12 through the air hole 19, and the air hole 19 is in communication with the air cavity 17. Since the variable-distance air cylinder 4 is retracted, the vacuum suction cups 13 are mutually repelled under the action of the elastic compression spring 15 to form a distance, so that the external detection equipment can conveniently screen out the defective material 12. By using the external vacuum equipment to break the vacuum of the vacuum suction cup 13 adsorbing the defective material 12, the defective material 12 can be separated from the vacuum suction cup 13 and enter the defective product discharge process, without affecting the normal material taking and placing work of the vacuum suction cup 13 adsorbing the good product. Example two:

[0040] As shown in the drawings, Figure 1 As shown in the drawings, based on example one, the material taking and separating mechanism provided by example two comprises the suction cup variable-distance separating module mentioned in example one, and further comprises an up-down air cylinder 1, a rotary servo motor 2, a rotary platform 3 and a mounting plate 5.

[0041] The suction cup variable distance material distribution module is fixedly connected with the rotating platform 3 through the mounting plate 5, the up-down air cylinder 1 is used for pushing the rotating platform 3 in the vertical direction so that the vacuum suction cup 13 of the suction cup variable distance material distribution module sucks the material 12, and the rotating servo motor 2 is fixedly connected on the rotating platform 3 to realize the rotation of the suction cup variable distance material distribution module.

[0042] The working process of the material taking and distributing mechanism in the embodiment is as follows: when taking the material, the up-down air cylinder 1 acts downward, the variable distance air cylinder 4 extends, the force of the variable distance air cylinder 4 acts on the side surface of the adjacent vacuum suction cup 13, and the vacuum suction cup 13 slides on the first sliding rail 11 and the second sliding rail 8 in the action direction in sequence, until the vacuum suction cup 13 is arranged together without gap; then, the vacuum suction cup 13 generates suction force after being sucked by the external vacuum equipment, and when the vacuum suction cup 13 contacts the surface of the material 12, the material 12 is adsorbed by the vacuum suction cup 13; during the adsorption process, the combination of the first sliding rail 11, the sliding rail fixed block 10, the second sliding rail 8, the vacuum suction cup 13 and the second spring mounting block 14 slides upward in the variable distance main cavity 7 under the extrusion force generated by the vacuum overpressure to compress the buffer spring 6, and the reaction force generated by the buffer spring 6 generates pressure on the material 12, so that the flexible suction is realized.

[0043] As shown in Figure 3 After the suction is completed, the up-down air cylinder 1 acts upward, the rotating servo motor 2 controls the rotating platform 3 to rotate to a set angle; the variable distance air cylinder 4 is retracted, the external force disappears, and the reaction force of the elastic compression spring 15 makes each vacuum suction cup 13 slide on the first sliding rail 11 and the second sliding rail 8 in sequence to change the distance, so that the interval between the adsorbed materials 12 is pulled apart.

[0044] The vacuum of any vacuum suction cup 13 is broken through the electric control program control of the external vacuum equipment, and any material 12 can be separated from the material discharge, and other materials 12 are not affected. As a further extension of the embodiment, the materials 12 are displaced to the material taking position, the defective product discharge position and the material discharge position through the displacement module, and the repeated action of the material taking and distributing mechanism in the embodiment can realize the material taking, material discharge and defective product discharge of multiple materials 12 arranged in parallel.

[0045] In the description of the present application, it should be explained that, unless otherwise explicitly specified and limited, the terms “mounting”, “connection”, “connection” should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood through specific circumstances.

[0046] The above merely is the preferred implementation manner of the present application, and it should be noted that, for the ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and deformations can be made, and these improvements and deformations should also be considered as the protection scope of the present application.

Claims

1. A suction cup variable-pitch material distribution module, characterized in that, include: The variable pitch main cavity (7), the suction cup slide rail installed in the variable pitch main cavity (7), the multiple vacuum suction cups (13) linearly arrayed and slidably connected on the suction cup slide rail, and the variable pitch cylinder (4) installed at one end of the suction cup slide rail to push the vacuum suction cups (13). A buffer assembly is installed on the side of the suction cup slide rail. The buffer assembly is used to buffer the rigid collision during the process of the vacuum suction cup (13) adsorbing materials. Among them, the vacuum suction cup (13) furthest from the variable pitch cylinder (4) is fixedly connected to the surface of the suction cup slide rail, and the adjacent vacuum suction cups (13) are elastically connected by a spring (15); the variable pitch cylinder (4) extends and retracts to the adjacent vacuum suction cup (13), so that the multiple vacuum suction cups (13) slide along the suction cup slide rail to realize variable pitch material distribution.

2. The suction cup variable-pitch dispensing module according to claim 1, characterized in that, The suction cup slide rail includes a first slide rail (11) and a second slide rail (8); the first slide rail (11) and the second slide rail (8) are arranged in parallel with a gap, and the first slide rail (11) and the second slide rail (8) arranged in parallel with a gap together form a sliding track for the vacuum suction cup (13) to slide. The suction cup slide rail has a slide rail fixing block (10) installed at the other end opposite to the mounting end of the variable pitch cylinder (4).

3. The suction cup variable-pitch dispensing module according to claim 2, characterized in that, The buffer assembly includes a first spring mounting block (16), a second spring mounting block (14), and a buffer spring (6); the first spring mounting block (16) is fixedly connected to the side wall of the variable pitch main cavity (7), and the second spring mounting block (14) is installed on the side walls of the first slide rail (11) and the second slide rail (8); the buffer spring (6) is installed between the first spring mounting block (16) and the second spring mounting block (14).

4. The suction cup variable-pitch dispensing module according to claim 3, characterized in that, The buffer components are configured in four units and symmetrically arranged on both sides of the sliding track.

5. The suction cup variable-pitch dispensing module according to claim 1, characterized in that, The vacuum suction cup (13) has an air chamber (17) inside, and the side wall of the air chamber (17) is connected to an external vacuum device through an air port (18); the bottom of the vacuum suction cup (13) has an air hole (19), and the vacuum suction cup (13) adsorbs materials through the air hole (19), and the air hole (19) is connected to the air chamber (17).

6. The suction cup variable-pitch dispensing module according to claim 1, characterized in that, The side wall of the vacuum suction cup (13) is provided with mounting holes (20), and the spring (15) is installed between adjacent vacuum suction cups (13) through the mounting holes (20).

7. The suction cup variable-pitch dispensing module according to claim 1, characterized in that, Among the springs (15), at least two springs (15) have different elastic potential energies.

8. The suction cup variable-pitch dispensing module according to claim 1, characterized in that, The suction cup slide rail is provided with a blocking block (9) on the side close to the material to be adsorbed.

9. A material handling and dispensing mechanism, characterized in that, The suction cup variable pitch material distribution module according to any one of claims 1 to 8 further includes: upper and lower cylinders (1), rotary servo motor (2), rotary platform (3) and mounting plate (5). The suction cup variable pitch material distribution module is fixedly connected to the rotating platform (3) via the mounting plate (5). The upper and lower cylinders (1) are used to push the rotating platform (3) in the vertical direction so that the vacuum suction cup (13) of the suction cup variable pitch material distribution module can pick up the material. The rotating servo motor (2) is fixedly connected to the rotating platform (3) that rotates to realize the suction cup variable pitch material distribution module.

10. The material handling and dispensing mechanism according to claim 9, characterized in that, The suction cup slide rail can slide up and down within the variable pitch main cavity (7).