Unwinding device of corrugated sheet forming machine for transformer production
By designing an adjustable-spacing clamping plate and a rotating rod for the unwinding device, the problem of difficult lifting and easy slippage of corrugated steel coils was solved, realizing automated and safe steel coil clamping and lifting, and improving operational efficiency and safety.
Patent Information
- Application Number
- CN202423198970.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Corrugated steel coils require multiple people to lift when placed, which is laborious and prone to slipping, leading to damage.
Design a corrugated sheet forming machine unwinding device for transformer production. It adopts two sets of adjustable-spacing clamps and a rotating rod. The clamps are driven by a lead screw to lift the steel coil. Combined with a servo motor and gear transmission system, it realizes automated clamping and lifting.
It enables labor-saving and safe clamping and lifting of corrugated steel coils, avoiding damage during manual handling and improving the ease and safety of operation.
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Figure CN223560906U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to transformer corrugated sheet production device technical field, specifically, and relates to a kind of corrugated sheet forming machine unwinding device for transformer production. BACKGROUND
[0002] A transformer is an electrical device used to change the size of voltage, and its basic principle is to use electromagnetic induction phenomenon. The main components of a transformer include the primary coil, secondary coil and core. When the current of the primary coil changes, a magnetic field will be generated in the secondary coil, causing the magnetic flux of the secondary coil to change. The corrugated sheet of a transformer is an important component, and its main role is to improve the safety and stability of the transformer. First, the corrugated sheet can increase the mechanical strength and stiffness of the transformer. During normal operation, the transformer is subjected to various external forces, such as temperature changes, load changes, etc. The corrugated sheet can effectively disperse these external forces to prevent the transformer from being damaged due to overload. Secondly, the corrugated sheet can also improve the thermal efficiency of the transformer. Since the transformer generates a large amount of heat during operation, if the heat cannot be effectively dissipated, it will cause the transformer to overheat, affecting its normal operation. The corrugated sheet can increase the heat dissipation area of the transformer to improve its thermal efficiency, thereby prolonging its service life. Finally, the corrugated sheet can also reduce noise and improve the comfort of the transformer. Since the transformer generates noise during operation, it seriously affects people's life and work quality. The corrugated sheet can absorb noise, making the transformer quieter. The corrugated sheet of the transformer needs to use an unwinding device to clamp the steel coil during the forming process.
[0003] The weight of the corrugated sheet steel coil is relatively large, and it needs to be lifted by multiple people when placing it on the unwinding device. On the one hand, the weight of the steel coil is relatively large, and the labor loss is relatively large. On the other hand, during the manual handling process, it is easy to slip and fall, causing damage to the steel coil due to impact with the ground. Therefore, a corrugated sheet forming machine unwinding device for transformer production is proposed, which clamps the steel coil from both sides through two sets of clamping plates, and lifts the steel coil clamped inside the clamping plate through a rotatable rotating rod to solve the above problems. SUMMARY
[0004] The utility model provides a kind of corrugated sheet forming machine unwinding device for transformer production, solves the problem of laborious lifting of corrugated sheet steel coil in related technology and inconvenience.
[0005] The technical solution of the utility model is as follows:
[0006] A corrugated sheet forming machine unwinding device for transformer production includes a base frame. A connecting rod is symmetrically and slidably connected to the larger side of the base frame. A connecting plate is fixedly connected to the top of the connecting rod. A clamping plate is rotatably connected inside the connecting plate. A lifting assembly is provided at the outer end of the clamping plate. The lifting assembly includes a slider slidably connected to the top of the connecting rod. A rotating rod is rotatably connected between the slider and the clamping plate. A support rod is fixedly connected to the outer end of the slider. A sleeve rod is sleeved on the outer end of the support rod. A lead screw is threadedly connected inside the sleeve rod, and the lead screw is rotatably connected to the base frame.
[0007] Optionally, the clamping plate has a circular slot inside, and the lifting assembly further includes a clamping plate rotatably connected to the center of the clamping plate. The clamping plate is circular, and the outer end of the clamping plate has a guide groove that communicates with the circular slot.
[0008] Optionally, a connecting box is fixedly connected to the top of the base frame, and symmetrical sliding grooves are provided on the outer end of the connecting box. A connecting plate is slidably connected inside the sliding groove, and the connecting plate is located inside the connecting box.
[0009] Optionally, the connecting box is symmetrically rotatably connected with a threaded rod, which is threadedly connected to the connecting plate, and the outer end of the threaded rod is symmetrically threaded and arranged in opposite directions.
[0010] Optionally, an external plate is fixedly connected to one side of the connecting box, and a first gear and a second gear are rotatably connected inside the external plate. Two second gears are provided and fixedly connected to the threaded rod. The first gear and the second gear mesh with each other.
[0011] Optionally, a servo motor is fixedly connected to the outer end of the external plate, and the output end of the servo motor is fixedly connected to the first gear.
[0012] Optionally, a side rod is symmetrically fixedly connected to the other side of the base frame, and a guide roller is rotatably connected between the two sets of side rods, with two guide rollers provided.
[0013] Optionally, the side rod has a connecting groove inside, and there are two sets of connecting grooves. A stop block is slidably connected inside the connecting groove. The guide roller is rotatably connected to the stop block. A spring is fixedly connected between the top of the connecting groove and the stop block.
[0014] The working principle and beneficial effects of this utility model are as follows:
[0015] 1. In this utility model, two sets of adjustable clamping plates are used to easily clamp corrugated steel coils of different lengths. At the same time, by rotating the lead screw, two sets of sliders can be driven to slide at the top of the connecting rod, thereby causing the rotating rod to rotate. The rotating rod can drive the clamping plates to flip, thus making it easy to lift the corrugated steel coils between the two sets of clamping plates. The operation is not only labor-saving but also simpler, preventing the corrugated steel coils from falling and colliding with the ground and being damaged due to operational errors during manual lifting. Attached Figure Description
[0016] The preferred embodiments will be described below in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages and implementation methods of this utility model.
[0017] Fig. 1 This is a schematic diagram of the structure of this utility model;
[0018] Fig. 2 This is a schematic diagram of the structure of the clamping plate of this utility model;
[0019] Fig. 3 This is a schematic diagram of the connection structure between the connecting plate and the threaded rod of this utility model;
[0020] Fig. 4 This is a schematic diagram of the connection structure between the first gear and the second gear of this utility model;
[0021] Fig. 5 This is a schematic diagram of the connection structure between the side rod and the guide roller of this utility model.
[0022] In the diagram: 1. Base frame; 2. Connecting rod; 3. Connecting plate; 4. Clamping plate; 5. Lifting assembly; 501. Slider; 502. Rotating rod; 503. Support rod; 504. Sleeve rod; 505. Lead screw; 506. Clamping plate; 507. Guide groove; 6. Connecting box; 7. Slide groove; 8. Connecting plate; 9. Threaded rod; 10. External plate; 11. First gear; 12. Second gear; 13. Servo motor; 14. Side rod; 15. Guide roller; 16. Connecting groove; 17. Abutment block; 18. Spring. Detailed Implementation
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of this utility model. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.
[0024] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0025] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0027] Example 1
[0028] Reference Figs. 1-3 This is the first embodiment of the present invention, which proposes an unwinding device for a corrugated sheet forming machine for transformer production. The device includes a base frame 1, with a connecting rod 2 symmetrically slidably connected to one side of the base frame 1. A connecting plate 3 is fixedly connected to the top of the connecting rod 2. A clamping plate 4 is rotatably connected inside the connecting plate 3. A lifting component 5 is provided at the outer end of the clamping plate 4. The lifting component 5 includes a slider 501 slidably connected to the top of the connecting rod 2. A rotating rod 502 is rotatably connected between the slider 501 and the clamping plate 4. A support rod 503 is fixedly connected to the outer end of the slider 501. A sleeve rod 504 is sleeved on the outer end of the support rod 503. A lead screw 505 is threadedly connected inside the sleeve rod 504. The lead screw 505 is rotatably connected to the base frame 1. The purpose of this setup is to first rotate the screw 505 to make the clamping plate 4 rotate towards the bottom of the base frame 1 when placing the corrugated steel coil, so that the bottom of the clamping plate 4 is parallel to the ground. Two sets of clamping plates 4 are used to clamp the corrugated steel coil from both ends. The two sets of clamping plates 4 with adjustable spacing are suitable for corrugated steel coils of various lengths. Then, rotate the screw 505 to make the clamping plate 4 rotate towards the top of the base frame 1, thereby lifting the corrugated steel coil. This makes the operation simple and prevents the corrugated steel coil from falling and impacting the ground during manual handling, thus preventing damage.
[0029] Optionally, the clamping plate 4 has a circular slot inside, and the lifting assembly 5 also includes a clamping plate 506 rotatably connected to the center of the clamping plate 4. The clamping plate 506 is circular, and a guide groove 507 is provided at the outer end of the clamping plate 4, which communicates with the circular slot. The purpose of this arrangement is that the circular slot can easily clamp the corrugated steel coil, and the rotatable clamping plate 506 facilitates the rotation of the corrugated steel coil. During the discharge process, the two sides of the corrugated steel coil pass through the inside of the guide groove 507.
[0030] Example 2
[0031] Reference Figs. 1-5 This is the second embodiment of the present invention, which differs from the first embodiment in that:
[0032] Compared to embodiment 1, the top of the base frame 1 is fixedly connected to a connecting box 6. The outer end of the connecting box 6 is symmetrically provided with a sliding groove 7. A connecting plate 8 is slidably connected inside the sliding groove 7. The connecting plate 8 is located inside the connecting box 6. A threaded rod 9 is symmetrically rotatably connected inside the connecting box 6. The threaded rod 9 is threadedly connected to the connecting plate 8. The outer end of the threaded rod 9 is symmetrically provided with threads and is arranged in opposite directions. An outer plate 10 is fixedly connected to one side of the connecting box 6. A first gear 11 and a second gear 12 are rotatably connected inside the outer plate 10. There are two second gears 12 and they are fixedly connected to the threaded rod 9. The first gear 11 and the second gear 12 mesh with each other. A servo motor 13 is fixedly connected to the outer end of the outer plate 10. The output end of the servo motor 13 is fixedly connected to the first gear 11. The purpose of this setup is that, when adjusting the distance between the two sets of clamping plates 4, the servo motor 13 drives the first gear 11 to rotate inside the outer plate 10. The rotating first gear 11 drives the two second gears 12 to rotate in the same direction, thereby causing the two threaded rods 9 to rotate. The rotating threaded rods 9 cause the connecting plate 8 to drive the connecting plate 3 to slide in opposite directions in the slide groove 7 at the outer end of the connecting box 6, thereby causing the two sets of clamping plates 4 to move in opposite directions, and thus changing the distance between the two sets of clamping plates 4.
[0033] Optionally, side rods 14 are symmetrically fixedly connected to the other side of the base frame 1. Guide rollers 15 are rotatably connected between the two sets of side rods 14. There are two guide rollers 15. Connecting grooves 16 are opened inside the side rods 14. There are two sets of connecting grooves 16. A stop block 17 is slidably connected inside the connecting groove 16. The guide rollers 15 and the stop blocks 17 are rotatably connected. A spring 18 is fixedly connected between the top of the connecting groove 16 and the stop block 17. The purpose of this arrangement is that when the corrugated sheet is pulled out, the steel sheet passes through the two sets of guide rollers 15. At this time, the elastic force generated by the spring 18 enhances the squeezing strength of the guide rollers 15 on the corrugated sheet, so that the corrugated sheet is pulled out stably.
[0034] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An unwinding device for a corrugated sheet forming machine used in transformer production, characterized in that, The system includes a base frame (1), on which a connecting rod (2) is symmetrically slidably connected on one side. A connecting plate (3) is fixedly connected to the top of the connecting rod (2). A clamping plate (4) is rotatably connected inside the connecting plate (3). A lifting assembly (5) is provided at the outer end of the clamping plate (4). The lifting assembly (5) includes a slider (501) slidably connected to the top of the connecting rod (2). A rotating rod (502) is rotatably connected between the slider (501) and the clamping plate (4). A support rod (503) is fixedly connected to the outer end of the slider (501). A sleeve rod (504) is sleeved on the outer end of the support rod (503). A lead screw (505) is threaded inside the sleeve rod (504). The lead screw (505) is rotatably connected to the base frame (1).
2. The unwinding device for a corrugated sheet forming machine for transformer production according to claim 1, characterized in that, The clamping plate (4) has a circular slot inside. The lifting component (5) also includes a clamping plate (506) rotatably connected to the center of the clamping plate (4). The clamping plate (506) is circular. The outer end of the clamping plate (4) has a guide groove (507) connected to the circular slot.
3. The unwinding device for a corrugated sheet forming machine for transformer production according to claim 1, characterized in that, The top of the base frame (1) is fixedly connected to a connecting box (6). The outer end of the connecting box (6) is symmetrically provided with a sliding groove (7). The inside of the sliding groove (7) is slidably connected to a connecting plate (8). The connecting plate (8) is located inside the connecting box (6).
4. The unwinding device for a corrugated sheet forming machine for transformer production according to claim 3, characterized in that, The connecting box (6) is symmetrically rotatably connected to a threaded rod (9), which is threadedly connected to the connecting plate (8). The outer end of the threaded rod (9) is symmetrically threaded and arranged in opposite directions.
5. The unwinding device for a corrugated sheet forming machine for transformer production according to claim 4, characterized in that, An outer plate (10) is fixedly connected to one side of the connecting box (6). A first gear (11) and a second gear (12) are rotatably connected inside the outer plate (10). There are two second gears (12) and they are fixedly connected to the threaded rod (9). The first gear (11) and the second gear (12) mesh with each other.
6. The unwinding device for a corrugated sheet forming machine for transformer production according to claim 5, characterized in that, The outer end of the outer plate (10) is fixedly connected to a servo motor (13), and the output end of the servo motor (13) is fixedly connected to the first gear (11).
7. The unwinding device for a corrugated sheet forming machine for transformer production according to claim 1, characterized in that, The other side of the base frame (1) is symmetrically fixedly connected with side rods (14), and guide rollers (15) are rotatably connected between the two sets of side rods (14). There are two guide rollers (15).
8. The unwinding device for a corrugated sheet forming machine for transformer production according to claim 7, characterized in that, The side rod (14) has a connecting groove (16) inside. There are two sets of connecting grooves (16). A stop block (17) is slidably connected inside the connecting groove (16). The guide roller (15) is rotatably connected to the stop block (17). A spring (18) is fixedly connected between the top of the connecting groove (16) and the stop block (17).