Feeding device for detecting blowout pipe and detection system
By designing a feeding device for nozzle inspection, automated nozzle length measurement and sealing testing were achieved, solving the inefficiency and safety risks caused by manual handling and improving inspection accuracy and efficiency.
Patent Information
- Application Number
- CN202423323012.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing nozzle inspection technologies, manual handling leads to low inspection efficiency, high cost, and safety risks, and the accuracy of inspection is affected by the operator's skill level and technical expertise.
Design a feeding device for nozzle inspection, including a support frame, a gantry crane support, a main lifting beam and a lifting mechanism, which can flexibly lift the nozzle in three directions: horizontal, vertical and horizontal. Combined with a measurement and sealing test mechanism, the inspection process is completed automatically.
It improves testing efficiency, reduces costs, avoids the safety risks associated with manual handling, and enhances testing accuracy, unaffected by the skill level or technical expertise of the personnel.
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Figure CN223561147U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a technology field of releasing and spraying pipe, concretely relates to a kind of feeding device and detection system for releasing and spraying pipe detection. BACKGROUND
[0002] Releasing and spraying is the process of opening wellhead artificially for oil and gas testing in oil and gas exploration and development, and letting oil and gas in the well to spray out of the well under control. Releasing and spraying usually requires the use of releasing and spraying pipe to form releasing and spraying pipeline, which is a hard pipeline connected with the wellhead Christmas tree casing gate, and can be used for releasing and spraying pressure regulation or discharging oil and gas.
[0003] The releasing and spraying pipe is usually in contact with fluid media such as mud and oil and gas mixture during use, and will appear damage phenomena such as wear, corrosion, leakage and even deformation after a period of time. In order to ensure the smooth progress of releasing and spraying operation, the releasing and spraying pipe is usually detected regularly. During detection, the length of the releasing and spraying pipe is usually measured first, and then the releasing and spraying pipe is tested for sealing.
[0004] However, in the related releasing and spraying pipe detection technology, after measuring the length of the releasing and spraying pipe, the releasing and spraying pipe needs to be manually moved to the sealing test mechanism for sealing detection. Manual handling of the releasing and spraying pipe can easily lead to low detection efficiency, high cost and the risk of injuring people, and the proficiency and technical level of people can also affect the accuracy of detection. UTILITY MODEL CONTENT
[0005] In view of the above defects of the prior art, the utility model provides a feeding device for releasing and spraying pipe detection to solve at least one of the above technical defects in the prior art, so that the manual handling of the releasing and spraying pipe can be reduced when detecting the releasing and spraying pipe, the releasing and spraying pipe can be easily moved to the sealing test mechanism for testing, the detection efficiency and safety can be improved, and the detection accuracy and cost can also be improved.
[0006] The utility model provides a detection system in the second aspect.
[0007] In order to achieve the purpose of the utility model, the utility model provides a feeding device for releasing and spraying pipe detection, which comprises:
[0008] The bearing frame is provided with a bearing space suitable for bearing the releasing and spraying pipe;
[0009] The line sling support is formed with a feeding space, and the bearing frame is arranged in the feeding space;
[0010] The main sling beam is slidably connected to the line sling support in the transverse direction;
[0011] A lifting mechanism is slidably connected to the main hoisting beam in the longitudinal direction, and is provided with a lifting piece adapted to lift the blowout pipe.
[0012] Preferably, the device further comprises a processing module, the lifting mechanism comprises a first lifting mechanism and a second lifting mechanism, and the lifting piece comprises a first lifting piece and a second lifting piece,
[0013] The first lifting piece is arranged on the first lifting mechanism, and the second lifting piece is arranged on the second lifting mechanism.
[0014] The first lifting mechanism and the second lifting mechanism are electrically connected to the processing module, and are adapted to adjust the distance value between the first lifting piece and the second lifting piece according to the length value data of the blowout pipe in the processing module.
[0015] Preferably, a longitudinal rail is arranged on the main hoisting beam, and the length direction of the longitudinal rail is parallel to the longitudinal direction.
[0016] The first lifting mechanism further comprises a first walking mechanism and a first driving mechanism, the first driving mechanism drives the first walking mechanism to move along the longitudinal rail, and the first lifting piece is arranged on the first walking mechanism.
[0017] Preferably, the first driving mechanism comprises a first driving motor and a first driving rail, the first walking mechanism comprises a first walking plate and a first walking block, and the first lifting piece comprises a first telescopic piece and a first magnetic piece.
[0018] The first walking block is arranged on the first walking plate, and the first walking block is slidably matched and connected with the longitudinal rail.
[0019] The first driving motor is arranged on the first walking plate, the first driving rail is arranged on the main hoisting beam, and the first driving motor is drivingly matched and connected with the first driving rail.
[0020] The first end of the first telescopic piece is fixed to the first walking plate, the first magnetic piece is arranged on the second end of the first telescopic piece, and the first telescopic piece drives the first magnetic piece to move in the vertical direction.
[0021] Preferably, the second lifting mechanism is completely identical and symmetrically arranged with the first lifting mechanism, and the second lifting piece is completely identical and symmetrically arranged with the first lifting piece.
[0022] Preferably, the device further comprises a first end beam, a second end beam, a transverse rail, and a driving piece, the length direction of the transverse rail is parallel to the transverse direction,
[0023] The transverse track comprises a first transverse track and a second transverse track, the trolley support comprises a first trolley support and a second trolley support, the first transverse track is arranged on the first trolley support, and the second transverse track is arranged on the second trolley support,
[0024] The first end beam is arranged at a first end of the main beam, the second end beam is arranged at a second end of the main beam, the first end beam is in sliding connection with the first transverse track, and the second end beam is in sliding connection with the second transverse track,
[0025] The driving member drives the first end beam and / or the second end beam to slide.
[0026] Preferably, a plurality of the blow-off pipes are arranged on each sealing test mechanism for detection,
[0027] The driving member is electrically connected with the processing module, and is adapted to adjust the positions of the first end beam and the second end beam according to the position data of each sealing test mechanism in the processing module.
[0028] The utility model discloses a second aspect provides a kind of detection system, including the feeding device for the blow-off pipe detection of above-mentioned, measuring mechanism, sealing test mechanism and discharging mechanism,
[0029] The measuring mechanism includes first measuring mechanism and second measuring mechanism arranged symmetrically, the first measuring mechanism is arranged at the first end of the bearing frame, and is adapted to detect the distance from the first measuring mechanism to the first end of the blow-off pipe, the second measuring mechanism is arranged at the second end of the bearing frame, and is adapted to detect the distance from the second measuring mechanism to the second end of the blow-off pipe, and the processing module of the feeding device is electrically connected with the first measuring mechanism and the second measuring mechanism, and is adapted to process the data measured by the first measuring mechanism and second measuring mechanism;
[0030] The sealing test mechanism is arranged at the discharging place of the bearing frame, and is adapted to detect the sealing property of the blow-off pipe;
[0031] The discharging mechanism is arranged at the discharging place of the sealing test mechanism.
[0032] Preferably, the sealing test mechanism includes first clamping member and second clamping member, and is adapted to clamp and seal the two ends of the blow-off pipe,
[0033] The sealing test mechanism is also provided with a pressure sensor and an injection port, the injection port is communicated with the clamped and sealed blow-off pipe, and the pressure sensor is adapted to monitor the pressure of the blow-off pipe.
[0034] Preferably, the discharging mechanism includes a good product rack, a defective product rack and a discharging trolley,
[0035] The good product shelf and the substandard product shelf are arranged at the discharge of the sealing test mechanism, and the discharging line crane is electrically connected with the processing module, and is suitable for lifting the qualified discharge pipe on the sealing test mechanism to the good product shelf and lifting the unqualified discharge pipe to the substandard product shelf according to the data of the processing module.
[0036] The upper feeding device for discharge pipe detection has the advantages that the main beam is slidably connected to the line crane support in the transverse direction, the lifting mechanism is slidably connected to the main beam in the longitudinal direction, and the lifting piece is arranged on the lifting mechanism, so that the lifting piece can be used to flexibly lift the discharge pipe in three directions of horizontal, vertical and longitudinal directions. After the length of the discharge pipe is measured, the discharge pipe does not need to be manually moved to the sealing test mechanism for sealing detection, the detection efficiency is improved, the cost is saved, the risk of being hit is avoided, and the detection is not affected by the proficiency and technical level of the person, and the detection accuracy is improved.
[0037] The detection system provided by the utility model has all the advantages of the upper feeding device for discharge pipe detection. That is, the lifting piece of the detection system can also be used to flexibly lift the discharge pipe in three directions of horizontal, vertical and longitudinal directions. After the length of the discharge pipe is measured, the discharge pipe does not need to be manually moved to the sealing test mechanism for sealing detection, the detection efficiency is improved, the cost is saved, the risk of being hit is avoided, and the detection is not affected by the proficiency and technical level of the person, and the detection accuracy is improved. BRIEF DESCRIPTION OF DRAWINGS
[0038] The above and other objects, features and advantages of the present application will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings. In the drawings similar reference numerals denote similar elements throughout the several views, and the drawings are not necessarily drawn to scale. The intent is to illustrate the principles of the application.
[0039] Figure 1 The overall structure schematic view of the upper feeding device for discharge pipe detection provided by the utility model embodiment is shown in the figure;
[0040] Figure 2 The structure schematic view of the line crane support, the main beam and the lifting mechanism in the upper feeding device for discharge pipe detection provided by the utility model embodiment is shown in the figure;
[0041] Figure 3 The structure schematic view of the upper feeding device for discharge pipe detection and the measuring mechanism provided by the utility model embodiment is shown in the figure;
[0042] Figure 4 For Figure 3 Structure diagram of first measuring mechanism in the embodiment of the utility model;
[0043] Figure 5 Structure diagram of detection system provided by the embodiment of the utility model;
[0044] Figure 6 For Figure 5 Schematic view from another perspective;
[0045] Figure 7 Structure diagram of sealing test mechanism in the detection system provided by the embodiment of the utility model.
[0046] In the figure:
[0047] 1, the discharge pipe; 11, the first end of the discharge pipe; 12, the second end of the discharge pipe;
[0048] 100, the bearing frame; 101, the groove strip; 110, the bearing space; 111, the first end of the bearing frame; 112, the second end of the bearing frame;
[0049] 200, the row of lifting supports; 210, the first row of lifting supports; 220, the second row of lifting supports; 230, the feeding space; 240, the horizontal rail; 241, the first horizontal rail; 242, the second horizontal rail;
[0050] 300, the main lifting beam; 310, the longitudinal rail;
[0051] 400, the lifting mechanism; 410, the first lifting mechanism; 411, the first walking mechanism; 4111, the first walking plate; 4112, the first walking sliding block; 412, the first driving mechanism; 4121, the first driving motor; 4122, the first driving rail; 420, the second lifting mechanism; 430, the lifting piece; 431, the first lifting piece; 4311, the first telescopic piece; 4312, the first magnetic attraction piece; 432, the second lifting piece;
[0052] 500, the first end beam; 510, the second end beam; 530, the driving piece;
[0053] 600, the measuring mechanism; 610, the first measuring mechanism; 611, the first push rod; 612, the first measuring sensor; 620, the second measuring mechanism;
[0054] 700, the sealing test mechanism; 710, the first clamping piece; 720, the second clamping piece; 730, the injection port;
[0055] 800, the discharging mechanism; 810, the good product rack; 820, the defective product rack; 830, the discharging row of lifting supports. DETAILED DESCRIPTION
[0056] For the convenience of understanding the present application, the present application will be described more fully below with reference to the accompanying drawings.
[0057] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element and integrated as a whole, or a middle element can exist at the same time. The terms "mount", "one end", "the other end" and similar expressions used herein are only for illustrative purposes.
[0058] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the specification herein is for the purpose of describing specific embodiments only and is not intended to be limiting of the present application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0059] The embodiments of the present application will be described below with reference to the accompanying drawings. Figures 1 to 7 The embodiments of the present application will be described below with reference to the accompanying drawings.
[0060] In order to more clearly illustrate the directions of the components in the detection device for the release and discharge pipe provided by the embodiments of the present application, an XYZ three-dimensional coordinate system is established with reference to the accompanying drawings Figures 1 to 7 , the X-axis is set as the horizontal direction, the Y-axis is set as the vertical direction, and the Z-axis is set as the vertical direction.
[0061] With reference to the accompanying drawings Figures 1 to 4 , the embodiments of the present application provide a feeding device for detecting a release and discharge pipe, which comprises a bearing frame 100, a row of lifting supports 200, a main lifting beam 300 and a lifting mechanism 400.
[0062] The bearing frame 100 is provided with a bearing space 110, which can bear the release and discharge pipe 1. In this embodiment, the bearing space 110 can be formed by the recess in the groove 101, the length direction of the groove 101 is parallel to the length direction of the release and discharge pipe 1, the release and discharge pipe 1 is placed on the bearing space 110, and the edges of the groove 101 on both sides can prevent the release and discharge pipe 1 from rolling and falling off.
[0063] Of course, the bearing space 110 can be provided with several bearing spaces to bear different specifications of the release and discharge pipe 1, for example, the bearing space 110 is provided with five bearing spaces, which can detect at least five specifications of the release and discharge pipe 1, thereby improving the detection efficiency.
[0064] The row of lifting supports 200 forms a feeding space 230, and the bearing frame 100 can be arranged at the feeding space 230, so as to facilitate the lifting of the release and discharge pipe 1 on the bearing space 110.
[0065] The main hoisting beam 300 is slidably connected to the row hoist support 200 in the transverse direction, so that the main hoisting beam 300 can reciprocate in the transverse direction (for example, the X-axis transverse direction in the figure) on the row hoist support 200. Figure 1
[0066] The hoisting mechanism 400 is slidably connected to the main hoisting beam 300 in the longitudinal direction (for example, the Y-axis transverse direction in the figure), and the hoisting mechanism 400 is provided with a hoisting piece 430 that moves in the vertical direction (for example, the Z-axis transverse direction in the figure), and the hoisting piece 430 can hoist the spray pipe 1 located on the bearing space 110. That is, the hoisting piece 430 can move in a three-dimensional coordinate space formed by the XYZ axes, improving the flexibility of the feeding device. The hoisting piece 430 can more accurately hoist the spray pipe 1 to the sealing test mechanism 700. Figure 1 Figure 1 It can be understood that the feeding device for spray pipe detection provided by the embodiments of the present application sets the row hoist support 200 with a feeding space 230 and the bearing frame 100 with a bearing space 110, sets the bearing frame 100 at the feeding space 230, places the spray pipe 1 on the bearing space 110, slidably connects the main hoisting beam 300 to the row hoist support 200 in the transverse direction, slidably connects the hoisting mechanism 400 to the main hoisting beam 300 in the longitudinal direction, and sets the hoisting piece 430 on the hoisting mechanism 400, so that the hoisting piece 430 can flexibly hoist the spray pipe 1 in the transverse, longitudinal and vertical directions. After measuring the length of the spray pipe 1, manual movement of the spray pipe 1 to the sealing test mechanism 700 for sealing detection is no longer required, the detection efficiency is improved, the cost is saved, the risk of injury is avoided, and the detection is no longer affected by the proficiency and technical level of the person, and the detection accuracy is improved.
[0067] Further, in combination with In some embodiments of the present application, the feeding device further comprises a processing module, the hoisting mechanism 400 further comprises a first hoisting mechanism 410 and a second hoisting mechanism 420, and the hoisting piece 430 comprises a first hoisting piece 431 and a second hoisting piece 432.
[0068] Figure 2 Among them, the first hoisting piece 431 is arranged on the first hoisting mechanism 410, and the second hoisting piece 432 is arranged on the second hoisting mechanism 420.
[0069]
[0070] The first lifting mechanism 410 and the second lifting mechanism 420 are electrically connected with the processing module, and the distance value between the first lifting part 431 and the second lifting part 432 can be adjusted according to the length value data of the release lance 1 in the processing module, so that the first lifting part 431 and the second lifting part 432 are more uniform in stress when lifting the corresponding release lance 1, the lifting process is more stable, and the safety of the feeding is further improved.
[0071] In combination Figure 1 In some embodiments of the utility model, in order to make the feeding device more stable when lifting the release lance 1, the feeding device further comprises a horizontal rail 240 and a vertical rail 310, the horizontal rail 240 is arranged on the travelling crane support 200, and the vertical rail 310 is arranged on the main hoisting beam 300.
[0072] The length direction of the horizontal rail 240 is parallel to the horizontal direction (for example, the X-axis horizontal direction in the coordinate system shown in the drawings), and the main hoisting beam 300 is slidably connected to the travelling crane support 200 through the horizontal rail 240. Figure 1 The length direction of the vertical rail 310 is parallel to the vertical direction (for example, the Y-axis vertical direction in the coordinate system shown in the drawings). Figure 1
[0073] The first lifting mechanism 410 further comprises a first travelling mechanism 411 and a first driving mechanism 412, the first driving mechanism 412 drives the first travelling mechanism 411 to move along the vertical rail 310, the first lifting part 431 is arranged on the first travelling mechanism 411, so that the first driving mechanism 412 can also drive the first lifting part 431 to move along the vertical rail 310, and the distance between the first lifting part 431 and the second lifting part 432 is adjustable.
[0074] Specifically, in combination Figure 1 In order to make the lifting of the release lance more convenient and stable, in some embodiments of the utility model, the first driving mechanism 412 comprises a first driving motor 4121 and a first driving rail 4122. The first travelling mechanism 411 comprises a first travelling plate 4111 and a first travelling sliding block 4112, and the first lifting part 431 comprises a first telescopic part 4311 and a first magnetic part 4312.
[0075] The first travelling sliding block 4112 is fixed on the first travelling plate 4111, and the first travelling sliding block 4112 is slidably matched with the vertical rail 310, so that the first travelling plate 4111 can slide more stably on the main hoisting beam 300 in the vertical direction.
[0076] The first driving motor 4121 is fixed on the first walking plate 4111, and the first driving track 4122 is fixed on the main hanging beam 300, wherein the length direction of the first driving track 4122 is parallel to the length direction of the longitudinal track 310, and the first driving motor 4121 is drivingly matched with the first driving track 4122. In the embodiment, the first driving motor 4121 can be a 0.55KW servo motor, and the first driving track 4122 can be a rack track, and a driving gear matched with the rack track is arranged on the output shaft of the 0.55KW servo motor. When the output shaft of the 0.55KW servo motor rotates, the first walking plate 4111 can be driven to move in the longitudinal direction, so that the first walking mechanism 411 is driven to move in the longitudinal direction, and finally the first lifting part 431 moves in the longitudinal direction.
[0077] The first end of the first telescopic part 4311 is fixed on the first walking plate 4111, the first magnetic attraction part 4312 is arranged at the second end of the first telescopic part 4311, and the first telescopic part 4311 drives the first magnetic attraction part 4312 to move in the vertical direction. In the embodiment, the first telescopic part 4311 can be a servo electric cylinder, and the first magnetic attraction part 4312 can be a permanent magnetic hanging plate. The permanent magnetic hanging plate is fixed at the telescopic rod of the servo electric cylinder. When the servo electric cylinder contacts the permanent magnetic hanging plate with the blowpipe 1, the permanent magnetic hanging plate can be tightly attracted to the blowpipe under the action of the magnetic force. After the telescopic rod of the servo electric cylinder is retracted, the blowpipe 1 can be lifted, and the lifting is more convenient and simple.
[0078] Of course, in order to simplify the structure of the feeding device and save the manufacturing cost. In some embodiments of the present application, the second lifting mechanism 420 is completely the same as and symmetrically arranged with the first lifting mechanism 410, and the second lifting part 432 is completely the same as and symmetrically arranged with the first lifting part 431.
[0079] In combination with Figure 1 and Figure 2 In some embodiments of the present application, the feeding device further comprises a first end beam 500, a second end beam 510, a transverse track 240 and a driving part 530. The length direction of the transverse track 240 is also parallel to the transverse direction,
[0080] The transverse track 240 comprises a first transverse track 241 and a second transverse track 242, and the row hanging bracket 200 comprises a first row hanging bracket 210 and a second row hanging bracket 220. The first transverse track 241 is fixed on the first row hanging bracket 210, and the second transverse track 242 is fixed on the second row hanging bracket 220.
[0081] The first end beam 500 is arranged at the first end of the main hanging beam 300, the second end beam 510 is arranged at the second end of the main hanging beam 300, the first end beam 500 is slidably connected with the first transverse track 241, and the second end beam 510 is slidably connected with the second transverse track 242.
[0082] The driving member 530 can drive the first end beam 500 and the second end beam 510 to slide, or the driving member 530 can drive one of the first end beam 500 or the second end beam 510 to slide. The first end beam 500 and the second end beam 510 are arranged to make the main lifting beam 300 more stable when moving in the transverse direction (for example, the X-axis transverse direction in the figure), and further improve the safety of the feeding device. Figure 1
[0083] In combination with Figure 3 , in order to improve the accuracy of the feeding device lifting the spray pipe 1, in some embodiments of the present application, the spray pipe 1 and the sealing test mechanism 700 are both provided with multiple, for example, the spray pipe 1 has five, and correspondingly, the sealing test mechanism 700 is also provided with five, each spray pipe 1 is placed on each sealing test mechanism 700 for detection, and the sealing performance of each spray pipe 1 can be detected.
[0084] The driving member 530 in the feeding device is electrically connected with the processing module, and the position of the first end beam 500 and the second end beam 510 can be adjusted according to the position data of each sealing test mechanism 700 in the processing module, that is, the driving member 530 can accurately drive the first end beam 500 and the second end beam 510 to the corresponding sealing test mechanism 700.
[0085] In combination with Figures 5 to 7 , the embodiment of the present application also provides a detection system, which comprises the above-mentioned feeding device for spray pipe detection, the measuring mechanism 600, the sealing test mechanism 700 and the discharging mechanism 800.
[0086] The measuring mechanism 600 comprises a first measuring mechanism 610 and a second measuring mechanism 620 arranged in symmetry, the first measuring mechanism 610 is arranged at the first end 111 of the carrier frame, and can detect the distance D1 from the first measuring mechanism 610 to the first end 11 of the spray pipe; the second measuring mechanism 620 is arranged at the second end 112 of the carrier frame, and can detect the distance D2 from the second measuring mechanism 620 to the second end 12 of the spray pipe; the processing module of the feeding device is electrically connected with the first measuring mechanism 610 and the second measuring mechanism 620, and can process the data measured by the first measuring mechanism 610 and the second measuring mechanism 620, for example: processing the distance D1 from the first measuring mechanism 610 to the first end 11 of the spray pipe measured by the first measuring mechanism 610 and the distance D2 from the second measuring mechanism 620 to the second end 12 of the spray pipe (that is, the distance D between the first measuring mechanism 610 and the second measuring mechanism 620 is subtracted from (D1+D2)), and the length value L of the spray pipe 1 located between the first measuring mechanism 610 and the second measuring mechanism 620 can be obtained.
[0087] The sealing test mechanism 700 is set at the discharge point of the support frame 100 and can test the sealing performance of the discharge pipe 1 after the length is measured by the measuring mechanism 600.
[0088] The feeding mechanism 800 is located at the discharge port of the sealing test mechanism 700.
[0089] Combination Figure 3 and Figure 4 Furthermore, in order to simplify the structure of the measuring mechanism 600 and save manufacturing costs, in some embodiments of this utility model, the first measuring mechanism 610 and the second measuring mechanism 620 are completely identical and symmetrically arranged.
[0090] Furthermore, since flanges are usually provided at both ends of the nozzle 1, and through holes are usually provided on the flanges, in order to improve the detection accuracy of the distance D1 from the first measuring mechanism 610 to the first end 11 of the nozzle, the first measuring mechanism 610 is used to measure the distance D1 from the first measuring mechanism 610 to the first end 11 of the nozzle.
[0091] Combination Figures 3 to 4 The first measuring mechanism 610 includes a first push rod 611 and a first measuring sensor 612, which can be a laser displacement ranging sensor.
[0092] The first push rod 611 includes a first slide rod and a first slide block. The first slide block is disposed at the first end 111 of the support frame. The first measuring sensor 612 is disposed on the first slide rod. The first push rod 611 is along the radial direction of the discharge pipe 1 (e.g., Figure 1 The laser can slide back and forth along the vertical direction of the Z-axis to avoid the phenomenon that the laser is emitted from the through hole on the flange to the second measuring sensor and causes measurement failure, thereby improving the detection accuracy. The first measuring sensor 612 is electrically connected to the processing module to process the detected distance D1 data from the first measuring sensor 612 to the first end 11 of the nozzle.
[0093] Of course, in order to improve the detection efficiency of the measuring mechanism 600, in some embodiments of this utility model, the first measuring mechanism 610 and the second measuring mechanism 620 are set as a group, and the measuring mechanism 600 is provided with at least two groups; for example, in this embodiment, the measuring mechanism 600 is provided with five groups, that is, the first measuring mechanism 610 and the second measuring mechanism 620 are both provided with five, which can detect five nozzles 1 at one time.
[0094] It can be understood that the detection system provided by the embodiment of the utility model, because including the above-mentioned feeding device for the detection of the laying pipe, certainly has all the advantages of the device, namely, the lifting piece 430 of the detection system can also flexibly lift the laying pipe 1 in three directions of horizontal, vertical and longitudinal, and after measuring the length of the laying pipe 1, manual movement of the laying pipe 1 to the sealing test mechanism 700 for sealing detection is no longer needed, the detection efficiency is improved, the cost is saved, the risk of bruising people is avoided, and the detection is no longer affected by the proficiency and technical level of people, the detection accuracy is improved.
[0095] Specifically, in combination with Figures 5 to 7 In some embodiments of the utility model, the sealing test mechanism 700 includes a first clamping piece 710 and a second clamping piece 720, and can clamp both ends of the sealed laying pipe 1.
[0096] The sealing test mechanism 700 is also provided with a pressure sensor and an injection port 730, the injection port 730 is communicated with the clamped and sealed laying pipe 1, the pressure sensor can monitor the pressure of the laying pipe 1, and can transmit the pressure data to the processing module, and after processing by the processing module, whether the sealing property of the detected laying pipe 1 is qualified can be judged. For example, the water pressure test control system in the integrated clamping test monitoring can be used to perform water pressure boosting, pressure maintaining, pressure releasing and other sealing pressure tests on the laying pipe 1, the pressure sensor can transmit the pressure data to the processing module for processing to obtain data of whether the laying pipe 1 is qualified.
[0097] In addition, the sealing test mechanism 700 is electrically connected with the processing module, and the distance value between the first clamping piece 710 and the second clamping piece 720 can also be adjusted according to the length value data of the laying pipe 1, so that the laying pipe 1 is more easily placed on the sealing test mechanism 700, and the first clamping piece 710 and the second clamping piece 720 can more quickly clamp and seal the laying pipe 1.
[0098] After the water pressure test of the sealing test mechanism 700, all data, whether qualified or unqualified, will be saved in the database of the system, and will be archived according to the identity number of the laying pipe 1, so as to facilitate data management and parameter tracking of the laying pipe 1, facilitate classification of workers, and improve the detection efficiency.
[0099] In combination with Figure 5 And Figure 6 In some embodiments of the utility model, the discharging mechanism 800 includes a good product rack 810, a defective product rack 820 and a discharging line 830.
[0100] The good product shelf 810 and the substandard product shelf 820 are arranged at the discharge of the sealing test mechanism 700, and the unloading line hoist 830 is electrically connected with the processing module, so that the qualified discharge pipes 1 on the sealing test mechanism 700 can be lifted to the good product shelf 810 and the unqualified discharge pipes 1 can be lifted to the substandard product shelf 820 according to the data of the processing module. In this way, the detection system can distinguish the good product and the substandard product of the discharge pipes 1 after detection, avoid manual classification, and improve the detection efficiency.
[0101] After the lifting part 430 of the feeding device magnetically attracts the discharge pipe 1, the sealing test mechanism 700 releases the jacking oil cylinder to allow the water injected in the discharge pipe 1 during the test to be directly discharged in the water tank of the jacking oil cylinder. After the water in the discharge pipe 1 is completely discharged, the lifting part 430 magnetically attracts the detected discharge pipe 1 to the unloading mechanism 800, and the detected discharge pipe 1 is distinguished according to the test results. When the qualified discharge pipes are stored in the good product shelf 810 or the unqualified discharge pipes are stored in the substandard product shelf 820, the unloading line hoist 830 can be used for lifting and moving out, and the empty good product shelf 810 or the substandard product shelf 820 can be put in again.
[0102] In the present specification, unless specifically defined and limited, a first feature is "on" or "under" a second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature is "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The first feature is "below", "under" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only means that the horizontal height of the first feature is less than that of the second feature.
[0103] In the description of the present specification, the description of the terms "preferred embodiment", "further embodiment", "some embodiments", "other embodiments" or "specific examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.
[0104] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.
Claims
1. A feeding device for detecting a discharge pipe, characterized in that, include: The support frame is equipped with a support space, suitable for supporting the discharge pipe; The overhead crane support forms a loading space, and the load-bearing structure is mounted on the loading space; The main lifting beam is slidably connected to the overhead crane support in the lateral direction; The lifting mechanism is slidably connected to the main lifting beam in the longitudinal direction. The lifting mechanism is equipped with lifting components and is suitable for lifting the discharge pipe.
2. The feeding device for detecting a blower nozzle as described in claim 1, characterized in that, It also includes a processing module, and the lifting mechanism further includes a first lifting mechanism and a second lifting mechanism, and the lifting components include a first lifting component and a second lifting component. The first lifting component is mounted on the first lifting mechanism, and the second lifting component is mounted on the second lifting mechanism. Both the first lifting mechanism and the second lifting mechanism are electrically connected to the processing module and are adapted to adjust the distance between the first lifting component and the second lifting component according to the length value data of the discharge pipe in the processing module.
3. The feeding device for detecting the discharge pipe as described in claim 2, characterized in that, It also includes a longitudinal track disposed on the main lifting beam, wherein the length direction of the longitudinal track is parallel to the longitudinal direction; The first lifting mechanism further includes a first traveling mechanism and a first driving mechanism. The first driving mechanism drives the first traveling mechanism to move along the longitudinal track, and the first lifting component is disposed on the first traveling mechanism.
4. The feeding device for detecting a blower nozzle as described in claim 3, characterized in that, The first driving mechanism includes a first driving motor and a first driving track; the first walking mechanism includes a first walking plate and a first walking slider; and the first lifting component includes a first telescopic component and a first magnetic suction component. The first traveling slider is disposed on the first traveling plate, and the first traveling slider is slidably matched and connected to the longitudinal track; The first drive motor is mounted on the first traveling plate, the first drive rail is mounted on the main lifting beam, and the first drive motor and the first drive rail are drive-matched and connected. The first end of the first telescopic member is fixed to the first walking plate, the first magnetic suction member is disposed at the second end of the first telescopic member, and the first telescopic member drives the first magnetic suction member to move in the vertical direction.
5. The feeding device for detecting a discharge pipe as described in claim 4, characterized in that, The second lifting mechanism is exactly the same as the first lifting mechanism and is symmetrically arranged, and the second lifting component is exactly the same as the first lifting component and is symmetrically arranged.
6. The feeding device for detecting a discharge pipe as described in claim 5, characterized in that, It also includes a first end beam, a second end beam, a transverse track, and a drive component, wherein the length direction of the transverse track is parallel to the transverse direction. The horizontal track includes a first horizontal track and a second horizontal track, and the overhead crane support includes a first overhead crane support and a second overhead crane support. The first horizontal track is disposed on the first overhead crane support, and the second horizontal track is disposed on the second overhead crane support. The first end beam is located at the first end of the main lifting beam, and the second end beam is located at the second end of the main lifting beam. The first end beam is slidably connected to the first transverse track, and the second end beam is slidably connected to the second transverse track. The driving component drives the first end beam and / or the second end beam to slide.
7. The feeding device for detecting a discharge pipe as described in claim 6, characterized in that, The discharge pipe comprises multiple components, each of which is placed on a separate sealing test mechanism for testing. The drive component is electrically connected to the processing module and is adapted to adjust the positions of the first end beam and the second end beam according to the position data of each of the sealing test mechanisms within the processing module.
8. A detection system, characterized in that, Includes the feeding device, measuring mechanism, sealing test mechanism, and unloading mechanism for nozzle inspection as described in any one of claims 1 to 7. The measuring mechanism includes a first measuring mechanism and a second measuring mechanism arranged symmetrically. The first measuring mechanism is located at the first end of the support frame and is adapted to detect the distance from the first measuring mechanism to the first end of the discharge pipe. The second measuring mechanism is located at the second end of the support frame and is adapted to detect the distance from the second measuring mechanism to the second end of the discharge pipe. The processing module of the feeding device is electrically connected to the first measuring mechanism and the second measuring mechanism and is adapted to process the data measured by the first measuring mechanism and the second measuring mechanism. The sealing test mechanism is located at the discharge point of the support frame and is suitable for testing the sealing performance of the discharge pipe; The feeding mechanism is located at the discharge port of the sealing test mechanism.
9. The detection system as described in claim 8, characterized in that, The sealing test mechanism includes a first clamping member and a second clamping member, adapted to clamp and seal both ends of the discharge pipe. The sealing test mechanism is also equipped with a pressure sensor and an injection port, the injection port being connected to the clamped and sealed vent pipe, and the pressure sensor being adapted to monitor the pressure of the vent pipe.
10. The detection system as described in claim 9, characterized in that, The unloading mechanism includes a good product rack, a defective product rack, and an unloading overhead crane. The good product rack and the defective product rack are located at the discharge point of the sealing test mechanism. The unloading crane is electrically connected to the processing module and is adapted to lift qualified vent pipes from the sealing test mechanism to the good product rack and unqualified vent pipes to the defective product rack according to the data of the processing module.