Intelligent filling equipment
The intelligent filling equipment, which integrates a six-axis robot and protective components, solves the problems of low safety and large footprint of existing filling equipment, and achieves high safety and low cost ton-bottle filling operation.
Patent Information
- Application Number
- CN202423318900.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing filling equipment has low safety, and the capping and filling components are separate devices that occupy a large area, making it difficult to meet the needs of ton-bottle filling.
The six-axis robot integrates capping, filling, and positioning components, along with protective and limiting mechanisms, to achieve centralized operation of the material hopper, improving safety and reducing floor space.
It enables highly safe filling operations for material hoppers, with capping and positioning integrated into a six-axis robot, reducing costs and saving space, making it easy for businesses to use.
Smart Images

Figure CN223561287U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filling technology field, especially a kind of intelligent filling equipment. BACKGROUND
[0002] Filling equipment, mainly a kind of product in packaging machine, from the packaging angle of material, it can be divided into liquid filling machine, paste filling machine, powder filling machine, granular filling machine;From the degree of automation of production, it is divided into semi-automatic filling machine and full-automatic filling production line;The safety of existing filling equipment is relatively low, and cap assembly, filling assembly are separate equipment, land area is large, cannot satisfy the needs of people long processing use;
[0003] In view of the above situation, it is necessary to improve the existing filling equipment, so that it can adapt to the needs of ton barrel filling use. INVENTION CONTENTS
[0004] To solve the above technical problems, the utility model provides a kind of intelligent filling equipment, including conveying mechanism, six-axis robot being arranged in the one side of conveying mechanism, cap assembly being arranged on six-axis robot, filling assembly being arranged on six-axis robot, positioning assembly being arranged on six-axis robot, limiting mechanism being arranged on conveying mechanism, protection assembly being arranged on the outer side of conveying mechanism, six-axis robot, the opening for ton barrel movement on conveying mechanism is equipped on the protection assembly, the six-axis robot is fixedly installed in protection assembly, the cap assembly, filling assembly, positioning assembly are fixedly installed on six-axis robot, the limiting mechanism is fixedly installed on conveying mechanism.
[0005] Further supplement to the technical scheme, the cap assembly includes Z-axis moving mechanism, rotating mechanism connected with Z-axis moving mechanism, jaw mechanism connected with rotating mechanism, the Z-axis moving mechanism is fixedly installed on six-axis robot, the Z-axis moving mechanism is fixedly installed on six-axis robot.
[0006] Further supplement to the technical scheme, the positioning assembly is distance sensor.
[0007] Further supplement to the technical scheme, the positioning assembly is CCD vision positioning.
[0008] Further supplement to the technical scheme, the protection assembly cross section is mouth-shaped.
[0009] Further supplement to the technical scheme, the limiting mechanism includes control cylinder, limiting block connected with control cylinder, the control cylinder is fixedly installed on conveying mechanism, the upper end of limiting block is passed through conveying mechanism and is limited to material barrel.
[0010] Further supplement to the technical solution, the limiting mechanism is longitudinally provided with two.
[0011] Further supplement to the technical solution, the spacing between the two limiting mechanisms is less than the width of the material barrel.
[0012] Further supplement to the technical solution, the protection assembly is provided with a human presence sensing sensor.
[0013] The beneficial effects are that the material barrel can be well filled, the protection effect is good, the safety is high, the filling, cap screwing and positioning are concentrated on a six-axis robot, the cost is low, the occupied space is small, and the enterprise is convenient to use. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the overall structure schematic view of the utility model;
[0015] Figure 2 is Figure 1 is the local enlarged view of A in figure 1;
[0016] Figure 3 is the first angle installation structure schematic view of six-axis robot, cap screwing assembly, filling assembly and positioning assembly;
[0017] Figure 4 is the second angle installation structure schematic view of six-axis robot, cap screwing assembly, filling assembly and positioning assembly;
[0018] In the figure, 1, conveying mechanism; 2, six-axis robot; 3, cap screwing assembly; 31, Z-axis moving mechanism; 32, rotating mechanism; 33, clamping jaw mechanism; 4, filling assembly; 5, positioning assembly; 6, limiting mechanism; 61, control air cylinder; 62, limiting block; 7, protection assembly. DETAILED DESCRIPTION
[0019] In order to make the technical personnel in the field more clearly to the technical solution, the following will be combined with the attached Figures 1-4 The technical scheme of the utility model will be described in detail:
[0020] The utility model provides an intelligent filling equipment, including conveying mechanism 1, six -axis robot 2 of one side of conveying mechanism 1 is established, screw cap subassembly 3 of six -axis robot 2 is established, filling subassembly 4 of six -axis robot 2 is established, positioning subassembly 5 of six -axis robot 2 is established, limiting mechanism 6 of conveying mechanism 1 is established, the protection assembly 7 of conveying mechanism 1, six -axis robot 2 outside is established, the protection assembly 7 is equipped with opening for conveying mechanism 1 ton barrel moves, six -axis robot 2 is fixedly installed in the protection assembly 7, screw cap subassembly 3, filling subassembly 4, positioning subassembly 5 are fixedly installed on six -axis robot 2, limiting mechanism 6 is fixedly installed on conveying mechanism 1, work, first empty material barrel is placed on conveying mechanism 1, until it moves to six -axis robot 2 one side, limiting mechanism 6 works at this time, and the material barrel is positioned, and it is convenient for subsequent screw cap and filling operation, then the bottle cap of material barrel is positioned to positioning subassembly 5, then control screw cap subassembly 3 carries out screw cap operation to material barrel, then filling subassembly 4 completes filling operation to material barrel, after completion, screw cap subassembly 3 tightens the bottle cap on material barrel, then limiting mechanism 6 stops working, and conveying mechanism 1 continues to convey the material barrel after filling.
[0021] The structure of the screw cap subassembly 3 will be described in detail below. The screw cap subassembly 3 includes a Z-axis moving mechanism 31, a rotating mechanism 32 connected with the Z-axis moving mechanism 31, and a clamping jaw mechanism 33 connected with the rotating mechanism 32. The Z-axis moving mechanism 31 is fixedly installed on the six-axis robot 2. The Z-axis moving mechanism 31 is fixedly installed on the six-axis robot 2. The clamping jaw mechanism 33 can clamp the bottle cap. The clamping jaw mechanism 33 is a prior art, so it will not be described here. The rotating mechanism 32 can control the clamping jaw mechanism 33 to rotate the bottle cap, thereby opening or closing the cap.
[0022] The positioning subassembly 5 is a distance sensor or a CCD vision positioning device.
[0023] The protection assembly 7 has a cross-section in the shape of a mouth.
[0024] The structure of the limiting mechanism 6 will be described in detail below. The limiting mechanism 6 includes a control cylinder 61 and a limiting block 62 connected with the control cylinder 61. The control cylinder 61 is fixedly installed on the conveying mechanism 1. The upper end of the limiting block 62 passes through the conveying mechanism 1 to limit the material barrel. The control cylinder 61 can control the longitudinal movement of the limiting block 62, thereby limiting the material barrel on the conveying mechanism 1, facilitating the work of the filling subassembly 4, the positioning subassembly 5, and the screw cap subassembly 3. The limiting block 62 has a cross-section in the shape of an L and is provided with a reinforcing rib thereon.
[0025] The limiting mechanism 6 has two limiting blocks longitudinally arranged. The limiting mechanism 6 has a good limiting effect on the material barrel. The distance between the two limiting blocks is less than the width of the material barrel.
[0026] In operation, in order to better detect whether a person enters, improve safety protection, the protection assembly 7 is provided with a human presence sensing sensor, detects whether a person enters, and safely operates.
[0027] The above technical solution only embodies the preferred technical solution of the technical solution of the utility model, and some changes made by the person skilled in the art to some parts of the utility model all embody the principles of the utility model and belong to the protection scope of the utility model.
Claims
1. An intelligent filling apparatus, characterized in that, The device comprises a conveying mechanism (1), a six-axis robot (2) arranged on one side of the conveying mechanism (1), a cap screwing assembly (3) arranged on the six-axis robot (2), a filling assembly (4) arranged on the six-axis robot (2), a positioning assembly (5) arranged on the six-axis robot (2), a limiting mechanism (6) arranged on the conveying mechanism (1), and a protective assembly (7) arranged outside the conveying mechanism (1) and the six-axis robot (2), wherein the protective assembly (7) is provided with an opening for the movement of a ton barrel on the conveying mechanism (1), the six-axis robot (2) is fixedly installed in the protective assembly (7), the cap screwing assembly (3), the filling assembly (4), and the positioning assembly (5) are fixedly installed on the six-axis robot (2), and the limiting mechanism (6) is fixedly installed on the conveying mechanism (1).
2. The intelligent filling apparatus according to claim 1, wherein The cap screwing assembly (3) comprises a Z-axis moving mechanism (31), a rotating mechanism (32) connected with the Z-axis moving mechanism (31), and a clamping jaw mechanism (33) connected with the rotating mechanism (32), wherein the Z-axis moving mechanism (31) is fixedly installed on the six-axis robot (2).
3. The intelligent filling apparatus according to claim 1, wherein The positioning assembly (5) is a distance sensor.
4. The intelligent filling apparatus according to claim 1, wherein The positioning assembly (5) is a CCD visual positioning device.
5. The intelligent filling apparatus according to claim 1, wherein The protective assembly (7) has a cross-section in the shape of a mouth.
6. The intelligent filling apparatus of claim 1, wherein, The limiting mechanism (6) comprises a control air cylinder (61) and a limiting block (62) connected with the control air cylinder (61), wherein the control air cylinder (61) is fixedly installed on the conveying mechanism (1), and the upper end of the limiting block (62) penetrates through the conveying mechanism (1) to limit a material barrel.
7. A smart filling apparatus as claimed in claim 6, characterized in that The limiting mechanism (6) is longitudinally provided with two limiting mechanisms.
8. A smart filling apparatus as claimed in claim 7, characterized in that The distance between the two limiting mechanisms (6) is less than the width of the material barrel.
9. The intelligent filling apparatus of claim 1, wherein, The protective assembly (7) is provided with a human presence sensing sensor.