Anaerobic jar overflow device
By designing an anaerobic tank overflow device with a detachable top plate and flushing mechanism, the problems of difficult maintenance and bird droppings blockage in existing devices have been solved, achieving convenient and low-cost equipment maintenance.
Patent Information
- Application Number
- CN202423016362.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing anaerobic tank overflow devices have a simple structure, are difficult to repair and maintain, and are easily clogged by bird droppings, resulting in a short service life and high maintenance costs.
A device comprising an overflow trough, a fixed frame, a top plate, an inlet pipe, a gate valve, an overflow pipe, and a flushing mechanism has been designed. It features a detachable top plate and an adjustable overflow pipe. The device dissolves bird droppings using a flushing pump and chemical solution, enabling convenient maintenance and unblocking.
This improved the maintenance and unblocking efficiency of the overflow device, reduced maintenance costs, and ensured production safety and long-term stable operation of the equipment.
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Figure CN223561566U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to anaerobic tank technical field especially an anaerobic tank overflow device. BACKGROUND
[0002] Anaerobic tank, also known as anaerobic digester, is a device that utilizes anaerobic microorganisms to decompose organic matter under anaerobic conditions. It plays a key role in environmental engineering and waste management, especially for the resource utilization of organic waste. Its working principle is to create an oxygen-deficient environment inside the anaerobic tank, promoting the growth of specific anaerobic bacterial communities. These bacteria can gradually decompose organic matter in wastewater, producing biogas (mainly composed of methane and carbon dioxide) as a byproduct. This process typically consists of four stages: hydrolysis, acidification, acetogenesis, and methanogenesis. It is mainly applied in municipal wastewater treatment plants, agricultural waste treatment (such as livestock manure), and urban organic solid waste treatment, achieving waste reduction and resource recycling.
[0003] In order to maintain the material in the anaerobic tank at a certain liquid level, the anaerobic tank is often used with overflow device. The overflow device on the market is simple in structure, which is not conducive to the maintenance and maintenance in later period, resulting in short service life of the overflow tank, and the overflow pipe is easy to be blocked by crystalline bird droppings. When it is blocked, the pipeline needs to be replaced, which is difficult to repair and maintain and has high cost. UTILITY MODEL CONTENT
[0004] The utility model provides an anaerobic tank overflow device in view of the deficiency existing in prior art, which is convenient to repair and maintain, improves the dredging efficiency of the overflow pipeline, and reduces the repair and maintenance cost.
[0005] The utility model discloses the purpose is realized in the following way: an anaerobic tank overflow device, comprising:
[0006] Overflow tank;
[0007] Fixing frame, be located on the overflow tank, be used for installing and fixing the overflow tank;
[0008] Top plate, with the overflow tank top connection;
[0009] Feed pipe, with the overflow tank connection;
[0010] The feed pipe is equipped with gate valve;
[0011] Overflow pipeline, with the overflow tank connection, the overflow pipeline stretches into the overflow tank;
[0012] Flushing mechanism, with the overflow tank connection.
[0013] As an optional scheme of the utility model technical scheme, the flushing mechanism comprises:
[0014] a base connected with the overflow tank side wall;
[0015] a liquid tank arranged on the base;
[0016] a flushing pipe, one end of which is connected with the liquid tank and the other end of which is arranged in the overflow tank;
[0017] a flushing pump arranged on the flushing pipe;
[0018] a flushing port arranged in the overflow tank and connected with the flushing pipe relative to the other end of the liquid tank;
[0019] the flushing port is arranged above the overflow pipe port.
[0020] As an optional scheme of the technical scheme of the utility model, the overflow tank is connected with a first mounting block at one side top, the first mounting block is connected with a hinge, and the hinge is connected with the top plate;
[0021] a lock ring is arranged outside the overflow tank relative to the other side of the first mounting block, a lock plate is rotatably connected with the top plate, and the lock ring is detachably connected with the lock plate.
[0022] As an optional scheme of the technical scheme of the utility model, a second mounting block is arranged on the overflow tank relative to the other side of the first mounting block, and a sealing block is arranged on the second mounting block.
[0023] As an optional scheme of the technical scheme of the utility model, the liquid tank is a water storage tank.
[0024] As an optional scheme of the technical scheme of the utility model, an installation sleeve is arranged on the overflow tank, the overflow pipe is connected with the installation sleeve, and the installation sleeve is used for reinforcing and fixing the overflow pipe.
[0025] As an optional scheme of the technical scheme of the utility model, the overflow pipe is divided into at least two sections, and a valve is arranged between each section of the overflow pipe.
[0026] As an optional scheme of the technical scheme of the utility model, the liquid tank is a medicine dispensing tank.
[0027] The utility model has the beneficial effects that:
[0028] 1. The top of the overflow device of the anaerobic tank is provided with a top plate which can be opened and closed, the gate valve arranged on the feed pipe can block the biogas in the anaerobic tank from entering the overflow tank, and the overflow tank can be safely repaired and maintained; when the overflow pipeline needs to be flushed, the flushing pump is started, the flushing pump delivers water in the water storage tank to the flushing port through the flushing pipe, the flushing port sprays water to flush the overflow pipeline, impurities are discharged through the overflow pipeline after flushing, and convenient repair and maintenance are realized.
[0029] 2. The liquid medicine in the dosing box of the overflow device of the anaerobic tank can dissolve struvite, the overflow pipeline is divided into multiple sections, and a valve is connected between each section of the overflow pipeline; by closing the valve below the blocked position, the flushing pump delivers the liquid medicine in the dosing box to the flushing port through the flushing pipe, the flushing port sprays the liquid medicine to the overflow pipeline above the valve, stays for sufficient time to dissolve struvite on the inner wall of the pipeline, realizes targeted dredging of the overflow pipeline, improves the dredging efficiency, and reduces the repair and maintenance cost. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0031] Figure 1 It is a schematic view of the overflow device of the anaerobic tank of the embodiment 1 of the present application.
[0032] Figure 2 It is a schematic view of the internal structure of the overflow device of the anaerobic tank of the embodiment 1 of the present application.
[0033] Figure 3 It is a schematic view of the internal structure of the overflow device of the anaerobic tank of the embodiment 2 of the present application.
[0034] Figure 4 It is an enlarged view of the structure at A of the support mechanism of the overflow device of the anaerobic tank of the embodiment 1 of the present application.
[0035] Figure 5 It is an enlarged view of the structure at B of the support mechanism of the overflow device of the anaerobic tank of the embodiment 1 of the present application.
[0036] Reference signs:
[0037] 1. Overflow trough; 2. Fixing frame; 3. Top plate; 31. First mounting block; 32. Hinge; 34. Second mounting block; 35. Locking ring; 36. Locking plate; 37. Sealing block; 4. Feed pipe; 41. Gate valve; 5. Flushing mechanism; 51. Base; 52. Liquid tank; 53. Flushing pipe; 54. Flushing pump; 55. Flushing port; 6. Overflow pipe; 61. Mounting sleeve; 62. Valve. Detailed Implementation
[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0039] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0040] In the description of the embodiments, unless otherwise expressly specified and limited, the terms "set," "connect," etc., should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or a connection through an intermediate medium, or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0041] Example 1
[0042] like Figure 1 As shown, the main body of an anaerobic tank overflow device is an overflow trough 1; a fixing frame 2 is connected to the side of the overflow trough 1, and the fixing frame 2 installs the overflow trough 1 on the corresponding anaerobic tank; for convenient maintenance and repair of the overflow trough, a top plate 3 is provided on the top of the overflow trough 1, and the top plate can be opened; a feed pipe 4 is connected to the bottom of the overflow trough 1, and the feed pipe 4 conveys the liquid material in the anaerobic tank to the overflow trough 1 by siphon; in order to control the connection between the anaerobic tank and the overflow trough 1, a gate valve 41 is provided on the feed pipe 4; an overflow pipe 6 is connected to the overflow trough 1, and the overflow pipe 6 extends into the overflow trough 1 to a certain height. When the height of the liquid material in the overflow trough 1 exceeds the height of the overflow pipe 6, the liquid material is discharged through the overflow pipe 6; the overflow pipe 6 is prone to accumulating impurities, so a flushing mechanism 5 is installed on the overflow trough 1 to flush the impurities in the overflow pipe 6 and keep the overflow pipe 6 unobstructed.
[0043] like Figure 2As shown, the flushing mechanism 5 comprises: a base 51, a liquid tank 52, a flushing pipe 53, a flushing pump 54, and a flushing port 55. The connection relationship of the above components is as follows: the base 51 is connected with the side wall of the overflow tank 1; the liquid tank 52 is arranged on the base 51; one end of the flushing pipe 53 is connected with the liquid tank 52, and the other end is arranged in the overflow tank 1; the flushing pump 54 is arranged on the flushing pipe 53; the flushing port 55 is arranged in the overflow tank 1 and is connected with the flushing pipe 53 at the other end relative to the liquid tank 52; the flushing port 55 is arranged above the mouth of the overflow pipeline 6; and the liquid tank 52 is a water storage tank. When the overflow pipeline 6 needs to be flushed, the flushing pump 54 is opened, the flushing pump 54 delivers the water in the water storage tank to the flushing port 55 through the flushing pipe 53, the flushing port sprays water to flush the overflow pipeline 6, and impurities are discharged through the overflow pipeline 6 after being flushed.
[0044] As shown in Figure 1 , 4 , the first mounting block 31 is connected with the top of one side of the overflow tank 1, the hinge 32 is connected with the first mounting block 31, and the hinge 32 is connected with the top plate 3. Through the above connection relationship, the rotating connection of the top plate 3 and the overflow tank 1 is realized. The lock ring 35 is arranged on the outside of the overflow tank 1 relative to the other side of the first mounting block 31, the lock plate 36 is rotatably connected with the top plate 3, and the lock ring 35 is detachably connected with the lock plate 36. Through the above connection relationship, the detachable connection of the top plate 3 and the overflow tank 1 is realized. In order to prevent the biogas in the anaerobic tank from escaping from the top plate 3 during the overflow process, the second mounting block 34 is arranged on the overflow tank 1 relative to the other side of the first mounting block 31, the sealing block 37 is arranged on the second mounting block 34, and the top plate 3 is connected with the overflow tank 1 through the sealing block 37 to prevent the leakage of biogas and ensure the safety of production.
[0045] As shown in Figures 1-2 , in order to strengthen the fixation of the overflow pipeline 6, the mounting sleeve 61 is arranged on the overflow tank 1, and the mounting sleeve 61 covers the overflow pipeline 6, thereby improving the installation stability of the overflow pipeline 6.
[0046] The working process of the embodiment is as follows:
[0047] When the overflow tank 1 is maintained and repaired, first, the gate valve 41 is closed to prevent the biogas in the anaerobic tank from entering the overflow tank 1 through the feed pipe 4; then, the connection between the lock plate 36 and the lock ring 35 is released, and the top plate 3 is opened; then, the overflow tank 1 is maintained and repaired; then, the top plate 3 is closed, and the lock plate 36 is connected with the lock ring 35.
[0048] When the overflow pipeline 6 is flushed, the flushing pump 54 is opened, the flushing pump 54 delivers the water in the water storage tank to the flushing port 55 through the flushing pipe 53, the flushing port sprays water to flush the overflow pipeline 6, and impurities are discharged through the overflow pipeline 6 after being flushed.
[0049] Example 2
[0050] The overflow pipe 6 is easily blocked by the crystalline struvite, as shown in Figure 3 The liquid tank 52 is a medicine tank, and the liquid in the medicine tank can dissolve the struvite.
[0051] As shown in Figure 3 In order to improve the dissolution rate of the struvite, the overflow pipe 6 is divided into two or more sections, and a valve 62 is connected between each section of the overflow pipe 6. By closing the valve 62 below the blocked position, the overflow pipe 6 can be unblocked in a targeted manner.
[0052] Workflow of the embodiment:
[0053] First, determine the position of the crystalline struvite blocking the overflow pipe 6; then, close the valve 62 below the blocked position and open all valves 62 above the blocked position; then, start the flushing pump 54, which delivers the liquid in the medicine tank to the flushing port 55 through the flushing pipe 53, and the flushing port 55 sprays the liquid into the overflow pipe 6; then, after a period of time, the crystalline struvite is dissolved; then, open all valves 62, and the dissolved struvite is discharged through the overflow pipe 6.
[0054] The above is only a preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application. In addition, the technical solutions of each embodiment can be combined with each other, but must be based on the realization of ordinary skilled personnel in the art; when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor is it within the protection scope required by the present application.
Claims
1. An anaerobic tank overflow device, characterized in that, The utility model relates to a overflow tank (1) for pharmaceutical industry, which comprises the following parts: Overflow tank (1); Fixing frame (2) is arranged on the overflow tank (1) and is used for mounting and fixing the overflow tank (1); Top plate (3) is connected with the top of the overflow tank (1); Feed pipe (4) is connected with the overflow tank (1); The feed pipe (4) is provided with a gate valve (41); Overflow pipeline (6) is connected with the overflow tank (1), and the overflow pipeline (6) extends into the overflow tank (1); Flushing mechanism (5) is connected with the overflow tank (1).
2. An anaerobic tank overflow device according to claim 1, characterised in that The flushing mechanism (5) comprises: Base (51) is connected with the side wall of the overflow tank (1); Liquid tank (52) is arranged on the base (51); Flushing pipe (53) is connected with the liquid tank (52) at one end and is arranged in the overflow tank (1) at the other end; Flushing pump (54) is arranged on the flushing pipe (53); Flushing port (55) is arranged in the overflow tank (1) and is connected with the flushing pipe (53) at the other end relative to the liquid tank (52); The flushing port (55) is arranged above the mouth of the overflow pipeline (6).
3. An anaerobic tank overflow device according to claim 1, wherein The overflow tank (1) is connected with the first mounting block (31) at one side top, the first mounting block (31) is connected with the hinge (32), and the hinge (32) is connected with the top plate (3); The overflow tank (1) is provided with the lock ring (35) on the outer side relative to the other side of the first mounting block (31), and the lock plate (36) is rotatably connected on the top plate (3), and the lock ring (35) is detachably connected with the lock plate (36).
4. An anaerobic tank overflow device according to claim 3, wherein The overflow tank (1) is provided with the second mounting block (34) on the other side relative to the first mounting block (31), and the sealing block (37) is arranged on the second mounting block (34).
5. An anaerobic tank overflow apparatus according to claim 2, wherein The liquid tank (52) is a water storage tank.
6. An anaerobic tank overflow apparatus according to claim 1, wherein The overflow tank (1) is provided with the mounting sleeve (61), the overflow pipeline (6) is connected with the mounting sleeve (61), and the mounting sleeve (61) is used for reinforcing and fixing the overflow pipeline (6).
7. An anaerobic jar overflow device according to claim 1 wherein, The overflow pipeline (6) is divided into at least two sections, and the valve (62) is connected between each section of the overflow pipeline (6).
8. An anaerobic tank overflow apparatus according to claim 2, wherein The liquid tank (52) is a dispensing tank.