Harness wire and circular weaving machine

The heddle rod body, formed by cold rolling a single steel wire, utilizes a spiral winding connection and mounting hole design to solve the problem of yarn guide eye detachment, thereby improving heddle production efficiency and processing stability.

CN223561805UActive Publication Date: 2025-11-18FUDING WEIWEI METAL SURFACE TREATMENT CO LTD
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Patent Information

Application Number
CN202423143650.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-18
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The guide eye of traditional heddles is prone to detaching from the mounting hole during the conveying process, which affects the production efficiency of heddles. In addition, the guide eye is not fixed in the existing technology, resulting in low efficiency of the processing process.

Method used

The heddle rod is formed by cold rolling a single steel wire. A connecting part is formed by spirally winding the first part and the second part, which extend side by side in the length direction of the rod. An installation hole is formed in the middle part of the rod. The yarn guide eye is set in the installation hole and abuts against the middle part of the first part and the second part. The cold-rolled connecting part improves the strength of the rod and the stability of the yarn guide eye.

Benefits of technology

It improves the stability of the yarn guide eye in the mounting hole, reduces the possibility of detachment, and enhances the production efficiency of heddles and the stability of the processing steps.

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Abstract

The utility model discloses a harness wire, which belongs to the field of textile machinery, solves the problem that the production efficiency of the harness wire is influenced because a yarn guide eye is separated from a mounting hole and a rod body, and adopts the technical scheme that the harness wire mainly comprises the rod body and the yarn guide eye, the rod body is integrally formed by cold rolling a single steel wire, and comprises a cold rolling section positioned in the middle, the cold rolling section comprises a first part and a second part which extend side by side in the length direction of the rod body, the two ends of the first part and the second part are spirally wound to form a connecting part which is connected with the rod body, a mounting hole is formed in the middle of the first part and the second part, and the first part and the second part are folded towards the center position under winding of the two ends. The yarn guide hole is formed in the mounting hole and abuts against the middle portion of the first portion and the middle portion of the second portion. The utility model mainly improves the stability of the yarn guide eye after being arranged in the mounting hole, and reduces the possibility that the yarn guide eye is separated from the mounting hole to influence the production efficiency. The utility model further discloses a circular weaving machine.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of textile instruments, and particularly to a heald and a circular weaving machine. BACKGROUND

[0002] The heald comprises a heald rod body, a heald eye and a heald ear, the rod body of the traditional heald is combined by two steel wires, the middle of the steel wire is bent, the bent part is separated when the two steel wires are combined together, the heald eye is formed, and the remaining part is welded, but the heald is prone to the situation that the two steel wires are not firmly connected, resulting in that the whole heald cannot be used.

[0003] In order to improve the firmness of the connection, the prior art CN222024602U discloses a heald, which comprises a rod body and a yarn guide eye, the rod body is integrally formed by a single steel wire, the rod body comprises a stamping section located at the middle section, the stamping section comprises a first part and a second part which extend side by side along the length direction of the rod body, the thickness of the connection part of the first part and the second part is smaller than the thickness of the first part and the second part, the connection part of the first part and the second part forms a stamping groove which is concave inward so as to reduce the stress concentration during stamping, the stamping section is stamped along the stamping groove to separate the first part and the second part and form two edge legs, a mounting hole is formed between the two edge legs, and the yarn guide eye is welded and fixed in the mounting hole.

[0004] In the prior art, the two edge legs for mounting the yarn guide are formed by stamping the single steel wire, but the heald is produced through a series of processing procedures during the production and manufacturing process, for example, after the mounting hole is formed, the yarn guide eye is first placed in the mounting hole, and then the heald and the yarn guide eye are conveyed downward for subsequent fixing and other processing procedures, since the shape and size of the mounting hole after stamping are relatively stable, the yarn guide eye is easy to be separated from the mounting hole and the rod body during the conveying process, which affects the fixing efficiency of the yarn guide eye and further affects the production efficiency of the heald. UTILITY MODEL CONTENTS

[0005] The purpose of the utility model is to provide a heald and a circular weaving machine, solve the problem that the yarn guide eye is separated from the mounting hole and the rod body and affects the production efficiency of the heald, improve the stability of the yarn guide eye after being placed in the mounting hole, and reduce the possibility that the production efficiency is affected by the separation of the yarn guide eye from the mounting hole.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a heald, including the rod body and the guide eye, the rod body is integrally cold-rolled from single steel wire, and the rod body includes the cold-rolled section in the middle part, the cold-rolled section includes the first part and the second part that extend side by side along the length direction of the rod body, the two ends of the first part and the second part are spirally wound to form the connecting part, the connecting part connects the rod body, the middle part of the first part and the second part forms the mounting hole, the first part and the second part are gathered to the central position under the winding of the two ends, and the guide eye is arranged in the mounting hole and abuts against the middle part of the first part and the second part.

[0007] After adopting the above technical scheme, the utility model has the following advantages: the first part and the second part that form the mounting hole are formed by cold rolling, the strength of the rod body and the first part and the second part is improved, the possibility of breakage or bending of the heald in the use process is avoided, the two ends of the first part and the second part form the connecting part in the form of mutual winding, when the guide eye is placed in the mounting hole and is not fixed, the first part and the second part abut against the outer peripheral wall of the guide eye to the central position, the stability of the guide eye after being placed in the mounting hole is improved, the possibility of separation of the guide eye from the mounting hole in the conveying process is reduced, thereby reducing the influence of the separation of the guide eye from the mounting hole on the production efficiency of the heald.

[0008] Further, the first part includes two first connecting parts and a first intermediate part arranged between the two first connecting parts, and the two ends of the second part are wound with the two first connecting parts to form the connecting part.

[0009] After adopting the above technical scheme, when the two ends of the first part and the second part are spirally wound, the first connecting part at the two ends is wound with the second part, so that the first intermediate part can independently form the mounting hole, and the mounting hole is not too small after spiral winding to affect the mounting efficiency of the guide eye.

[0010] Further, the first part and the second part are symmetrically arranged.

[0011] After adopting the above technical scheme, the first part and the second part are symmetrically arranged, the guide eye is conveniently placed in the mounting hole, and the mounting efficiency of the guide eye is improved, or the second part can also be formed in three parts, the parts at the two ends are wound with the two first connecting parts to form the connecting part, the stability of the connection between the first part and the second part is improved, and the possibility of separation of the guide eye from the mounting hole and the rod body is reduced.

[0012] Further, the distance between the two end faces of the first intermediate part in the length direction of the rod body is L1, the distance between the two end faces of the first connecting part in the length direction of the rod body is L2, and L2≦L1≦2*L2.

[0013] The length of the first intermediate part is set to L1≦2*L2, avoiding the first intermediate part being too long and the installation hole being too large, which affects the installation and stability of the guide eye; the length of the first intermediate part is set to L2≦L1, avoiding the first intermediate part being too short and the installation hole being too small, and the force of the first part and the second part converging to the middle being too large, which is not convenient for the placement and subsequent installation and fixation of the guide eye; L2≦L1≦2*L2, so that the size of the installation hole is in a relatively appropriate range, and the force of the first part and the second part converging to the middle is moderate, which can not only better place the guide eye, but also can better stabilize the guide eye.

[0014] Further, the first intermediate part is provided with a circular arc, and the first intermediate part is a minor arc.

[0015] According to the above technical scheme, the first intermediate part is provided with a circular arc, so that the peripheral wall of the first intermediate part is relatively smooth, reducing the possibility of the guide eye deviating from the installation direction in the installation hole; the circular arc of the first intermediate part is a minor arc, so that the distance between the two ends of the first intermediate part is larger, facilitating the placement of the guide eye, and the size of the installation hole is more suitable for the placement and installation of the guide eye.

[0016] Further, the first connecting part and the first intermediate part are smoothly connected.

[0017] According to the above technical scheme, the first connecting part and the first intermediate part are smoothly connected at the position, avoiding the occurrence of edges at the position of the first intermediate part and the first connecting part, which affects the installation of the guide eye.

[0018] Further, the two ends of the first intermediate part and the second part form an acute angle structure, and the angle α of the acute angle structure satisfies 20°≦α≦50°.

[0019] According to the above technical scheme, the angle of the acute angle structure formed by the two ends of the first intermediate part and the second part is set to α≦50°, avoiding the angle being too large, so that the guide eye cannot be well stabilized after being placed in the installation hole; 20°≦α, avoiding the installation hole being too small, preventing the guide eye from being squeezed when the guide eye is placed in the installation hole, which causes wear of the guide eye, and at the same time, increasing the difficulty of placing the guide eye in the installation hole; the setting of 20°≦α≦50° gives the first part and the second part a proper convergence range, improving the stability of the guide eye in the installation hole.

[0020] Further, the guide eye is connected by four support rods connected in sequence, and a fillet structure is arranged at the connection position of adjacent support rods.

[0021] The yarn guide eye is formed by four support rods connected in sequence, and the four corners of the yarn guide eye are abutted on the first part and the second part, thereby improving the stability of the yarn guide eye.

[0022] Further, the support rod and the first part and the second part define an assembly space, and the assembly space is filled with a filling material to fix the support rod.

[0023] The filling material is filled in the assembly space between the support rod and the first part and the second part, thereby improving the stability of the support rod after installation, and further avoiding the yarn guide eye from being separated from the mounting hole.

[0024] In order to achieve the above object, the utility model also adopts the following technical scheme: a circular weaving machine, including a circular weaving machine body and the above-mentioned heald, and the two ends of the rod body are provided with healds to connect the heald band.

[0025] The above-mentioned heald is installed on the circular weaving machine, the problem of firmness in the weaving process of the circular weaving machine is avoided, the installation of the yarn guide eye is stable, and the stability of the circular weaving machine is improved. BRIEF DESCRIPTION OF DRAWINGS

[0026] The utility model will be further described below in combination with the drawings:

[0027] Figure 1 It is a schematic view of the heald of the utility model;

[0028] Figure 2 It is a structural schematic view of the first part and the second part in the utility model;

[0029] Figure 3 It is a structural schematic view of the first connecting part and the first intermediate part in the utility model;

[0030] Figure 4 It is an enlarged view of A in the utility model 4;

[0031] Figure 5 It is a structural schematic view of the assembly space filled with the filling material in the utility model. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model.

[0033] The terms "first", "second", and the like (if any) in the description and claims of the utility model are used to distinguish similar objects, rather than to describe a specific order or sequence, even if "second" is used in front of a certain technical feature to distinguish, it does not mean that it must have "first". It should be understood that in the utility model, "including" and "having" and any deformation thereof are intended to cover non-exclusive inclusion. It should be understood that in the utility model, "multiple" refers to two or more than two. And / or is only a description of the association relationship of the associated object, which means that there can be three relationships, for example, X and / or Y can represent: three cases of X alone, X and Y exist at the same time, and Y alone. The character " / " generally represents that the front and rear associated objects are in an "or" relationship. "Including X, Y and Z", "including X, Y, Z" means that X, Y and Z are all included, "including X, Y or Z" means that one of X, Y and Z is included, and "including X, Y and / or Z" means that any one or any two or three of X, Y and Z is included.

[0034] The technical scheme of the utility model will be described in detail below with specific examples. The following specific examples can be combined or replaced according to actual conditions, and the same or similar concepts or processes may not be described in some examples.

[0035] As shown in Figure 1 and Figure 2 The utility model provides a heald, including the rod body 1 and the guide eye 3, the rod body 1 is integrally cold rolled from single steel wire, the rod body 1 includes the cold rolled section 2 in the middle part, the cold rolled section 2 includes the first part 21 and the second part 22 that extend side by side along the length direction of the rod body 1, the both ends of the first part 21 and the second part 22 are spirally wound to form the connecting part, the connecting part connects the rod body 1, the middle part of the first part 21 and the second part 22 forms the mounting hole 23, the first part 21 and the second part 22 are gathered to the central position under the winding of both ends, the guide eye 3 is located in the mounting hole 23 and abuts the middle part of the first part 21 and the second part 22, under the tendency of the first part 21 and the second part 22 gathering to the middle, the guide eye 3 abuts in the middle part of the first part 21 and the second part 22, improve the stability of the guide eye 3 before fixed installation, reduce the possibility of the guide eye 3 separating from the mounting hole 23 and the rod body 1 in the conveying process, and further improve the production efficiency of the heald.

[0036] In the embodiment, the structure of the first part 21 and the second part 22 is symmetrically arranged relative to the rod body 1, so that the tendency of the first part 21 and the second part 22 gathering to the middle is comparable, avoiding that the single side strength is too large to cause the center of the mounting hole 23 to deviate from the length direction of the rod body 1.

[0037] Specifically, the first part 21 includes two first connecting parts 211 and a first intermediate part 212 arranged between the two first connecting parts 211, and the second part 22 includes two second connecting parts 221 and a second intermediate part 222 arranged between the two second connecting parts 221; the two first connecting parts 211 and the two second connecting parts 221 are spirally wound one by one to form connecting parts, one end of the connecting parts is connected with the first intermediate part 212 and the second intermediate part 222, and the other end is connected with the rod body 1, the first intermediate part 212 and the second intermediate part 222 form a mounting hole 23 between the two connecting parts, after the guide eye 3 is placed in the mounting hole 23, the first intermediate part 212 and the second intermediate part 222 are both abutted on the guide eye 3, so as to stabilize the guide eye 3 in the mounting hole 23.

[0038] In order to reduce the possibility that the mounting hole 23 is not matched with the guide eye 3, as shown in Figure 3 , the distance between the two end faces of the first intermediate part 212 in the length direction of the rod body 1 is L1, the distance between the two end faces of the first connecting part 211 in the length direction of the rod body 1 is L2, and L2≦L1≦2*L2; specifically, the setting of L1≦2*L2 avoids that the mounting hole 23 formed by the first intermediate part 212 and the second intermediate part 222 is too large, which causes the guide eye 3 to be unable to be placed in the mounting hole 23, thereby affecting the stability of the guide eye 3 in the mounting hole 23; L1≧L2 avoids that the mounting hole 23 is too small, and a large force is required to press the guide eye 3 into the mounting hole 23 when the guide eye 3 is placed in the mounting hole 23, which is easy to damage the outer peripheral wall of the guide eye 3 and also affects the placement efficiency of the guide eye 3.

[0039] In order to improve the accuracy after the guide eye 3 is installed, as shown in Figure 3 , the first intermediate part 212 is provided with a circular arc, which avoids the occurrence of edges on the inner side of the first intermediate part 212 and affects the installation of the guide eye 3; similarly, the second intermediate part 222 is also provided with a circular arc; and the circular arc formed by the first intermediate part 212 and the second intermediate part 222 is an optimal arc, which makes the size of the mounting hole 23 suitable and facilitates the placement of the guide eye 3 in the mounting hole 23.

[0040] In order to avoid the occurrence of edges on the inner wall of the mounting hole 23, the connection between the first connecting part 211 and the first intermediate part 212 is smooth, which avoids the formation of edges between the first connecting part 211 and the first intermediate part 212 and avoids that the guide eye 3 deviates from the center position of the mounting hole 23 after installation or that the guide eye 3 is installed obliquely and affects the stability of the guide eye 3. In addition, the connection between the second connecting part 221 and the second intermediate part 222 is also smooth.

[0041] The two ends of the first intermediate part 212 form an acute angle structure with the second part 22, as shown in Figure 3As shown, specifically, the first intermediate part 212 and the second intermediate part 222 form an acute angle structure, and the angle a of the acute angle structure satisfies 20°≦a≦50; specifically, the angle of the acute angle structure formed by the two ends of the first intermediate part 212 and the second intermediate part 222 is set to a≦50°, so as to avoid that the angle is too large and the guide eye 3 cannot be well stabilized after being placed in the mounting hole 23; 20°≦a, so as to avoid that the mounting hole 23 is too small and the difficulty of placing the guide eye 3 in the mounting hole 23 is increased; the setting of 20°≦a≦50° gives the first intermediate part 212 and the second intermediate part 222 a proper folding range, and improves the stability of the guide eye 3 in the mounting hole 23.

[0042] In another embodiment, as shown in Figure 3 and Figure 4 As shown, the guide eye 3 is formed by four support rods 31 connected in sequence, specifically, the length directions of two support rods 31 are consistent with the length direction of the rod body 1 and are respectively abutted on the first intermediate part 212 and the second intermediate part 222, and the length directions of the other two support rods 31 are the same as the distribution directions of the first intermediate part 212 and the second intermediate part 222 and are both abutted on the first intermediate part 212 at one end and on the second intermediate part 222 at the other end; a round corner structure 32 is arranged at the connection position of adjacent support rods 31, specifically, the round corner structure 32 is located on the inner side of the support rod 31, so that the inner side of the guide eye 3 is smooth without edges, and after the yarn passes through the middle part of the guide eye 3, when the yarn shakes, the yarn is in contact with the support rod 31 or the round corner structure 32, so as to avoid the possibility that the yarn is cut or damaged by the edges in the shaking process.

[0043] In the embodiment, the assembly space 24 is defined between the support rod 31 and the first part 21 and the second part 22, specifically, since the first intermediate part 212 and the second intermediate part 222 are both arc-shaped, the assembly space 24 is formed between the outer side of the support rod 31 and the inner side of the first intermediate part 212 and the second intermediate part 222 after the support rod 31 is supported on the first intermediate part 212 and the second intermediate part 222, and after the guide eye 3 is placed, the assembly space 24 is filled with filling material, so as to stably install the guide eye 3 between the first intermediate part 212 and the second intermediate part 222, and the filling material is usually tin liquid which can better fix the guide eye 3.

[0044] In another embodiment, the utility model also provides a circular weaving machine, which comprises a circular weaving machine body and the above-mentioned heald, and a heald ear 11 is arranged at the two ends of the rod body to connect a heald tape, so as to apply the heald on the circular weaving machine, avoid firmness problems in the weaving process of the circular weaving machine, stably install the guide eye 3, and improve the stability of the circular weaving machine in weaving.

[0045] In addition to the preferred embodiments described above, the utility model also has other implementation manners, based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of the utility model claimed.

Claims

1. A heddle, comprising a rod and a yarn guide eye, characterized in that, The rod is integrally cold-rolled from a single steel wire. The rod includes a cold-rolled section in the middle. The cold-rolled section includes a first part and a second part extending side by side along the length of the rod. The two ends of the first part and the second part are spirally wound together to form a connecting part. The connecting part connects to the rod. The middle part of the first part and the second part forms a mounting hole. The first part and the second part converge towards the center under the winding at both ends. The yarn guide eye is located in the mounting hole and abuts against the middle part of the first part and the second part.

2. The heddle wire according to claim 1, characterized in that, The first part includes two first connecting parts and a first intermediate part disposed between the two first connecting parts, and the two ends of the second part are wrapped with the two first connecting parts to form connecting parts.

3. The heddle wire according to claim 1 or 2, characterized in that, The first part and the second part are arranged symmetrically.

4. The heddle wire according to claim 2, characterized in that, The distance between the two end faces of the first middle part in the length direction of the rod is L1, and the distance between the two end faces of the first connecting part in the length direction of the rod is L2, where L2≦L1≦2*L2.

5. The heddle wire according to claim 2, characterized in that, The first middle part is set with an arc, and the first middle part is a minor arc.

6. The heddle wire according to claim 2, characterized in that, The first connecting part is smoothly connected to the first intermediate part.

7. The heddle wire according to claim 2, characterized in that, The two ends of the first middle part form an acute angle structure with the second part, and the angle α of the acute angle structure satisfies 20°≦a≦50°.

8. The heddle wire according to claim 1, characterized in that, The yarn guide eye is formed by four support rods connected end to end, and the connection between adjacent support rods is provided with a rounded corner structure.

9. The heddle wire according to claim 8, characterized in that, An assembly space is defined between the support rod and the first and second parts, and the assembly space is filled with filler material to fix the support rod.

10. A circular loom, characterized in that, It includes a circular loom body and heddles as described in any one of claims 1 to 9, wherein the two ends of the rod are wound to form heddle ears to connect the heddle belt.

Citation Information

Patent Citations

  • Harness wire

    CN222024602U