Broken thread processing device for jeans processing
By designing an automated thread breakage handling device, which uses a fan and suction components to collect broken threads on jeans, the problem of low efficiency in manual visual inspection is solved, and efficient and accurate thread breakage detection and collection are achieved.
Patent Information
- Application Number
- CN202423146342.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In current denim processing, the detection of broken seams relies on manual visual inspection, which is inefficient and prone to missed detections, especially for tiny or hidden breaks inside the fabric.
A broken thread processing device for jeans manufacturing was designed, which uses a combination of a fan, a telescopic hose, a conical suction head, a collection box, and a limiting component to automatically detect and collect broken threads. The suction component collects the broken threads into the collection box, and the limiting component prevents the jeans from shaking.
It enables automated, rapid, and efficient detection and collection of broken seams, reducing the missed detection rate of manual inspection, improving inspection efficiency, and ensuring the quality of jeans.
Smart Images
Figure CN223561929U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of jeans processing, especially a broken line processing device for jeans processing. BACKGROUND
[0002] Jeans are also called tight jeans, and the feature is that the leg is relatively tight, can closely fit the leg line, highlights the leg curve beauty of the wearer, especially loved by female consumers, it can be matched with long tops, such as long sweaters, windbreaker and the like, creates the fashionable, casual dress style, but relatively, the leg type requirement to the wearer will be higher.
[0003] Jeans processing is an important part of garment manufacturing field, involves cutting, sewing, washing and other multiple complex processes, in the sewing link, the continuity of the sewing thread is crucial to guarantee the quality of jeans, and the sewing thread breakage may be mixed in the sewing position of jeans, thereby affecting the appearance of jeans, and many of the existing ones are relied on manual visual inspection of the sewed semi-finished product or finished product to check whether there is sewing thread breakage, and the worker needs to carefully check the sewing position of each pair of jeans one by one, this way is low in efficiency, and is prone to missed detection, especially for some fine broken lines or broken lines hidden in the cloth, it is difficult to directly find by naked eye, therefore, a broken line processing device for jeans processing is proposed to solve the above problems. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides a broken line processing device for jeans processing, which aims at improving the problem that many of the existing technologies rely on manual visual inspection of the sewed semi-finished product or finished product to check whether there is sewing thread breakage, and the worker needs to carefully check the sewing position of each pair of jeans one by one, this way is low in efficiency, and is prone to missed detection, especially for some fine broken lines or broken lines hidden in the cloth, it is difficult to directly find by naked eye.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A broken line processing device for jeans processing, comprising a processing plate, a U-shaped frame is arranged on the top of the processing plate, the inside of the U-shaped frame penetrates into the inside of the processing plate and is slidably installed with the processing plate, a suction assembly for sucking the broken line is arranged on the top of the U-shaped frame, U-shaped frames are arranged on both sides of the top of the processing plate, the inner end of the U-shaped frame penetrates into the inside of the processing plate and is slidably installed with the processing plate, a limiting assembly for limiting the jeans is arranged on the bottom of the U-shaped frame.
[0007] As a further description of the above technical scheme:
[0008] The suction assembly includes a fan, the bottom of the fan is fixedly installed with the top of the U-shaped frame, one end of the fan is communicated with a telescopic hose, the front end of the telescopic hose is communicated with a conical suction head, the top of the U-shaped frame is fixedly installed with a collecting box, the other end of the fan is communicated with a discharge pipe, the bottom of the discharge pipe penetrates into the inside of the collecting box and is communicated with the collecting box;
[0009] As a further description of the above technical solution:
[0010] The inside of the collecting box is slidably installed with a collecting bin, the front side of the collecting bin penetrates into the front side of the collecting box and is slidably installed with the collecting box, the front side of the collecting bin is fixedly installed with a connecting plate, and the back surface of the connecting plate is in contact with the front side of the collecting box.
[0011] As a further description of the above technical solution:
[0012] The inside of the collecting bin is provided with two groups of clamping plates, the left side of the clamping plate is fixedly installed with a clamping block, the left end of the clamping block penetrates into the left side of the collecting bin and is slidably installed with the collecting bin, the left side of the inner wall of the collecting bin is fixedly installed with a motor, the output end of the motor penetrates to the outside of the collecting bin and is fixedly installed with a gear, the top and the bottom of the left side of the collecting bin are provided with a toothed plate, the toothed plate is in engagement with the gear, and the outside of the toothed plate and the inside of the clamping block are fixedly installed.
[0013] As a further description of the above technical solution:
[0014] The limiting assembly includes two groups of screw rods, the bottom of the screw rod is rotatably installed with a fixed plate through a bearing, and the top of the screw rod penetrates into the top of the U-shaped frame and is screwedly installed with the U-shaped frame.
[0015] As a further description of the above technical solution:
[0016] The front side and the rear side of the top of the fixed plate are fixedly installed with a limiting rod, the top of the limiting rod penetrates into the top of the U-shaped frame and is slidably installed with the U-shaped frame.
[0017] As a further description of the above technical solution:
[0018] The top of the limiting rod is fixedly installed with a circular block, and the bottom of the circular block is in contact with the top of the U-shaped frame.
[0019] The utility model has the advantages of the following beneficial effects:
[0020] The utility model discloses a stretchable hose, conical suction head, collecting box and discharge pipe's mutual cooperation through fan, when needing to handle the broken line on the jean, can start fan at this moment, then pull stretchable hose, because the material of stretchable hose is soft, can touch the suction port of conical suction head and the top of jean at this moment, the broken line on jean can enter the inside of conical suction head at this moment, conical suction head transports the broken line to the inside of stretchable hose again, stretchable hose transports the broken line to the inside of fan again, and fan transports the broken line to the inside of discharge pipe again, and discharge pipe transports the broken line to the inside of collecting box again, thereby can collect the broken line.
[0021] The utility model discloses a stretchable hose, conical suction head, collecting box and discharge pipe's mutual cooperation through screw rod and fixed plate, when needing to compress jean, can rotate screw rod at this moment, and screw rod rotates and drives fixed plate to move to the bottom, and fixed plate moves to the bottom and can limit jean, thereby prevent jean from appearing to shake when handling broken line. DRAWINGS
[0022] Figure 1 The utility model discloses the three -dimensional schematic drawing of processing board is proposed;
[0023] Figure 2 The utility model discloses the structure schematic drawing of suction subassembly is proposed;
[0024] Figure 3 The utility model discloses the structure schematic drawing of limiting component is proposed;
[0025] Figure 4 The utility model discloses the explosion drawing of collecting box and collection storehouse is proposed;
[0026] Figure 5 The utility model discloses Figure 2 The utility model discloses the enlarged structure diagram of A place in.
[0027] Legend:
[0028] 1, processing board;2, U type frame;3, suction subassembly;31, fan;32, stretchable hose;33, conical suction head;34, collecting box;35, discharge pipe;36, collection storehouse;37, connecting plate;38, clamping plate;39, clamping block;310, motor;311, gear;312, toothed plate;4, U type frame;5, limiting component;51, screw rod;52, fixed plate;53, limiting rod;54, round block. Specific implementation
[0029] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0030] With reference to Figures 1-5 The utility model provides a kind of embodiment provided by the utility model: a kind of line breaking processing device for jeans processing, the top of processing plate 1 is provided with U-shaped frame 2, the inside of U-shaped frame 2 is penetrated to the inside of processing plate 1 and is slidably installed with processing plate 1, the top of U-shaped frame 2 is provided with suction assembly 3 for suctioning broken line, the both sides of the top of processing plate 1 are provided with U-shaped frame 4, the inside of U-shaped frame 4 is penetrated to the inside of processing plate 1 and is slidably installed with processing plate 1, the bottom of U-shaped frame 4 is provided with limiting assembly 5 for limiting jeans, first can be placed to processing plate 1 on the broken line jeans that need to be handled, U-shaped frame 4 can be pushed at this time, U-shaped frame 4 moves to appropriate distance, limiting assembly 5 can be used to limit jeans at this time, U-shaped frame 2 can be pushed when jeans is limited, suction assembly 3 on the top of U-shaped frame 2 can collect broken line in jeans at this time.
[0031] With reference to Figures 1-5The suction assembly 3 comprises a fan 31 fixedly installed at the bottom of the fan 31 and the top of the U-shaped frame 2, one end of the fan 31 is communicated with an elastic hose 32, the front end of the elastic hose 32 is communicated with a conical suction head 33, the top of the U-shaped frame 2 is fixedly installed with a collecting box 34, the other end of the fan 31 is communicated with a discharge pipe 35, the bottom of the discharge pipe 35 penetrates into the inside of the collecting box 34 and is communicated with the collecting box 34, through the cooperation of the fan 31, the elastic hose 32, the conical suction head 33, the collecting box 34 and the discharge pipe 35, when it is needed to process the broken threads on the jeans, the fan 31 can be started at this time, then the elastic hose 32 is pulled, because the material of the elastic hose 32 is soft, at this time the air inlet of the conical suction head 33 can be in contact with the top of the jeans, at this time the broken threads on the jeans will enter into the inside of the conical suction head 33, the conical suction head 33 will deliver the broken threads into the inside of the elastic hose 32, the elastic hose 32 will deliver the broken threads into the inside of the fan 31, the fan 31 will deliver the broken threads into the inside of the discharge pipe 35, the discharge pipe 35 will deliver the broken threads into the inside of the collecting box 34, so that the broken threads can be collected, the inside of the collecting box 34 is slidably installed with a collecting bin 36, the front side of the collecting bin 36 penetrates into the front side of the collecting box 34 and is slidably installed with the collecting box 34, the front side of the collecting bin 36 is fixedly installed with a connecting plate 37, the back surface of the connecting plate 37 is in contact with the front side of the collecting box 34, through the cooperation of the collecting bin 36 and the connecting plate 37, the broken threads entering into the collecting box 34 can enter into the inside of the collecting bin 36, when the inside of the collecting bin 36 is full of the broken threads, the connecting plate 37 can be pulled to the front side at this time, the connecting plate 37 moves to drive the collecting bin 36 and the collecting box 34 to separate, so that the broken threads can be poured out, the inside of the collecting bin 36 is provided with two groups of clamping plates 38, the left side of the clamping plate 38 is fixedly installed with a clamping block 39, the left end of the clamping block 39 penetrates into the left side of the collecting bin 36 and is slidably installed with the collecting bin 36, the left side of the inner wall of the collecting bin 36 is fixedly installed with a motor 310, the output end of the motor 310 penetrates into the outside of the collecting bin 36 and is fixedly installed with a gear 311, the top and the bottom of the left side of the collecting bin 36 are provided with a toothed plate 312, the toothed plate 312 is engaged with the gear 311, the outside of the toothed plate 312 and the inside of the clamping block 39 are fixedly installed, through the cooperation of the clamping plate 38, the clamping block 39, the motor 310, the gear 311 and the toothed plate 312, when the broken threads are too much in the inside of the collecting bin 36, the motor 310 can be started at this time, the output end of the motor 310 drives the gear 311 to rotate, the gear 311 drives the toothed plate 312 to move to the inside at the same time, the toothed plate 312 moves to the inside to drive the clamping block 39 and the clamping plate 38 to move to the inside at the same time, the clamping plate 38 moves to the inside to extrude the broken threads in the inside of the collecting box 34, so that more broken threads can be stored in the inside of the collecting bin 36.
[0032] Referring to Figures 1-5The limiting assembly 5 comprises two groups of screw rods 51, the bottom of the screw rod 51 is rotatably installed with a fixed plate 52 through a bearing, the top of the screw rod 51 penetrates to the top of the U-shaped frame 4 and is threadedly installed with the U-shaped frame 4, through the cooperation of the screw rod 51 and the fixed plate 52, when the jeans need to be compressed, the screw rod 51 can be rotated, the screw rod 51 rotates to drive the fixed plate 52 to move to the bottom, the fixed plate 52 moving to the bottom can limit the jeans, thereby preventing the jeans from shaking when the broken line is processed, the front side and the rear side of the top of the fixed plate 52 are fixedly installed with a limiting rod 53, the top of the limiting rod 53 penetrates to the top of the U-shaped frame 4 and is slidably installed with the U-shaped frame 4, through the limiting rod 53, the fixed plate 52 can be limited, preventing the fixed plate 52 from being affected by the screw rod 51 and rotating, thereby causing the fixed plate 52 to be unable to effectively limit the jeans, the top of the limiting rod 53 is fixedly installed with a round block 54, the bottom of the round block 54 is in contact with the top of the U-shaped frame 4, through the round block 54, the limiting rod 53 can be limited, preventing the limiting rod 53 from being separated from the U-shaped frame 4 when moving, thereby causing the limiting rod 53 to be unable to effectively limit the fixed plate 52.
[0033] Working principle: first, the broken line jeans to be processed can be placed on the processing plate 1, at this time the U-shaped frame 4 can be pushed, the U-shaped frame 4 moves to the appropriate distance, then the screw rod 51 can be rotated, the screw rod 51 rotates to drive the fixed plate 52 to move to the bottom, the fixed plate 52 moving to the bottom can limit the jeans, when the jeans are limited, the U-shaped frame 2 can be pushed at this time, when the U-shaped frame 2 moves above the jeans, the fan 31 can be started at this time, then the flexible hose 32 is pulled, since the material of the flexible hose 32 is soft, the suction port of the conical suction head 33 can be in contact with the top of the jeans at this time, the broken line on the jeans can enter the inside of the conical suction head 33 at this time, the conical suction head 33 can deliver the broken line to the inside of the flexible hose 32, the flexible hose 32 can deliver the broken line to the inside of the fan 31, the fan 31 can deliver the broken line to the inside of the discharge pipe 35, the discharge pipe 35 can deliver the broken line to the inside of the collecting box 34, the broken line in the collecting box 34 can enter the inside of the collecting bin 36, when the broken line in the inside of the collecting bin 36 is too much, the motor 310 can be started at this time, the output end of the motor 310 drives the gear 311 to rotate, the gear 311 rotates to drive the toothed plate 312 to move inward at the same time, the toothed plate 312 moves inward to drive the clamping block 39 and the clamping plate 38 to move inward at the same time, the clamping plate 38 moves inward to extrude the broken line in the inside of the collecting box 34, so that the inside of the collecting bin 36 can store more broken line, when the inside of the collecting bin 36 is full of broken line, the connecting plate 37 can be pulled forward at this time, the connecting plate 37 moves to drive the collecting bin 36 and the collecting box 34 to separate, so that the broken line can be poured out, thereby achieving the advantage of processing the broken line of the jeans.
[0034] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A thread breaking device for processing of jeans, comprising a processing plate (1), characterized in that: The top of the processing plate (1) is provided with a U-shaped frame (2), the inner side of the U-shaped frame (2) penetrates to the inside of the processing plate (1) and is slidably installed with the processing plate (1), the top of the U-shaped frame (2) is provided with a suction assembly (3) for sucking broken wires, and the two sides of the top of the processing plate (1) are provided with U-shaped frames (4), the inner ends of the U-shaped frames (4) penetrate to the inside of the processing plate (1) and are slidably installed with the processing plate (1), and the bottoms of the U-shaped frames (4) are provided with limiting assemblies (5) for limiting jeans.
2. The thread breaking device for processing of jeans as claimed in claim 1 wherein: The suction assembly (3) comprises a fan (31), the bottom of the fan (31) is fixedly installed with the top of the U-shaped frame (2), one end of the fan (31) is communicated with a flexible hose (32), the front end of the flexible hose (32) is communicated with a conical suction head (33), the top of the U-shaped frame (2) is fixedly installed with a collection box (34), the other end of the fan (31) is communicated with a discharge pipe (35), and the bottom of the discharge pipe (35) penetrates to the inside of the collection box (34) and is communicated with the collection box (34).
3. The thread breaking device for processing of jeans as claimed in claim 2 wherein: The inside of the collection box (34) is slidably installed with a collection bin (36), the front side of the collection bin (36) penetrates to the front side of the collection box (34) and is slidably installed with the collection box (34), the front side of the collection bin (36) is fixedly installed with a connecting plate (37), and the back surface of the connecting plate (37) is in contact with the front side of the collection box (34).
4. The thread breaking device for processing of jeans as claimed in claim 3, wherein: The inside of the collection bin (36) is provided with two groups of clamping plates (38), the left side of the clamping plate (38) is fixedly installed with a clamping block (39), the left end of the clamping block (39) penetrates to the left side of the collection bin (36) and is slidably installed with the collection bin (36), the left side of the inner wall of the collection bin (36) is fixedly installed with a motor (310), the output end of the motor (310) penetrates to the outside of the collection bin (36) and is fixedly installed with a gear (311), the top and the bottom of the left side of the collection bin (36) are provided with toothed plates (312), the toothed plates (312) are engaged with the gear (311), and the outer side of the toothed plate (312) and the inner side of the clamping block (39) are fixedly installed.
5. The thread breaking device for processing of jeans as claimed in claim 1 wherein: The limiting assembly (5) comprises two groups of screw rods (51), the bottom of the screw rod (51) is rotatably installed with a fixed plate (52) through a bearing, and the top of the screw rod (51) penetrates to the top of the U-shaped frame (4) and is threadedly installed with the U-shaped frame (4).
6. The thread breaking device for processing of jeans as claimed in claim 5 wherein: The front side and the rear side of the top of the fixed plate (52) are fixedly installed with limiting rods (53), the top of the limiting rod (53) penetrates to the top of the U-shaped frame (4) and is slidably installed with the U-shaped frame (4).
7. The thread breaking device for processing of jeans as claimed in claim 6 wherein: The top of the limiting rod (53) is fixedly installed with a circular block (54), and the bottom of the circular block (54) is in contact with the top of the U-shaped frame (4).