Truss type vibrating and surface finishing all-in-one machine

The truss-type vibratory compaction and surface finishing machine solves the problems of low construction efficiency and poor quality of traditional bridge deck waterproofing protective layer construction, and achieves efficient and precise vibration and drainage control, thereby improving project quality and economic benefits.

CN223562031UActive Publication Date: 2025-11-18SHANGHAI CIVIL ENG GRP SIXTH CO LTD
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Patent Information

Application Number
CN202423175084.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-18
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Traditional bridge deck waterproofing protective layers suffer from low construction efficiency, uneven vibration affecting strength and durability, poor flatness and aesthetics, and difficulty in precisely controlling drainage slope, increasing construction difficulty and cost.

Method used

Design a truss-type integrated vibratory finishing machine, including a support mechanism, a traveling track, a telescopic adjustment mechanism, and a vibratory finishing mechanism. It achieves uniform vibration and finishing operations through a motor vibrator. The support mechanism consists of a top-level steel pipe truss, an angle steel truss, and a vertical steel pipe support frame, and has height adjustment and stability. The vibratory platform panel is designed with an inclination to improve drainage capacity.

Benefits of technology

Improve construction efficiency and quality, ensure the smoothness and drainage performance of concrete pavement, reduce manual operations, achieve precise control of concrete protective layer thickness and drainage slope, and reduce construction complexity and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a truss type vibrating and surface finishing all-in-one machine which structurally comprises a supporting mechanism, a walking track, a walking mechanism, a telescopic adjusting mechanism and a vibrating and surface finishing mechanism. Specifically, the supporting mechanism is arranged on a walking track through walking mechanisms arranged on the left side and the right side of the supporting mechanism and can stably move along the track. And the left side and the right side of the vibrating surface finishing mechanism are connected to the lower side of the supporting mechanism through a telescopic adjusting mechanism, and flexible adjustment can be guaranteed under different construction conditions. The supporting mechanism moves on the walking track through the walking mechanism to drive the vibrating and flour-finishing mechanism to move synchronously; the vibrating and surface-finishing mechanism is driven by a motor vibrator, uniform vibrating and surface-finishing operation is carried out on the pavement through the motor vibrator, and the equipment can effectively improve the construction efficiency and quality, reduce manual operation and ensure the flatness and drainage performance of the concrete pavement.
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Description

TECHNICAL FIELD

[0001] The utility model relates to concrete construction technical field, specifically, the utility model provides a truss type vibrates and collects surface integrated machine. BACKGROUND

[0002] In the construction process of the traditional waterproof protective layer of the bridge deck, manual paving and a plate vibrator are mainly relied on for vibrating operation. This method not only has low efficiency, but also has multiple obvious defects: firstly, uneven vibration can easily lead to the reduction of the strength and durability of the bridge deck; secondly, the surface collection is rough, which affects the flatness and aesthetics of the bridge deck; in addition, the setting of the drainage slope needs to be repeatedly measured and marked by manual operation, especially in the curved section, it is difficult to accurately control the slope, which can lead to the problem of water accumulation and affect the driving safety. These problems not only increase the construction difficulty, but also prolong the construction period and increase the cost. Therefore, it is particularly important to explore a more efficient construction method and technical improvement. SUMMARY

[0003] The main purpose of the utility model is to provide a truss type vibrates and collects surface integrated machine.

[0004] The purpose of the utility model can be achieved by adopting the following technical scheme:

[0005] The utility model relates to a truss type vibrates and collects surface integrated machine, and the structure comprises a supporting mechanism, a walking track, a walking mechanism, an extension adjustment mechanism and a vibrating and collecting surface mechanism.

[0006] As a preferred, the supporting mechanism comprises a top layer steel pipe truss, a second layer angle steel truss, a steel pipe supporting truss and a group of vertical steel pipe supporting frames; the top layer steel pipe truss, the second layer angle steel truss and the steel pipe supporting truss are arranged in parallel and are welded and fixed with the group of vertical steel pipe supporting frames on the left and right sides; these components are arranged in parallel and are welded and fixed on the group of vertical steel pipe supporting frames on the left and right sides, forming a stable supporting structure.

[0007] As a preferred, the top layer steel pipe truss is provided with a plurality of triangular braces at the matching position with the group of vertical steel pipe supporting frames for secondary fixation, so as to enhance the stability and reliability of the structure.

[0008] As preferred, the two-layer angle steel truss is provided with several triangular braces at the connection with a group of vertical steel pipe support frames for secondary fixation to enhance the stability and reliability of the structure.

[0009] As preferred, the walking mechanism comprises several rubber wheels freely movable on the walking track, and several gears arranged in the shafts of the rubber wheels, with the left and right sides of the steel pipe support truss arranged on the gears and movable synchronously with the rubber wheels to ensure smooth operation of the whole device.

[0010] As preferred, the telescopic adjustment mechanism comprises several vertical adjustment screws extending through the steel pipe support truss from top to bottom to the lower side of the truss, several inner threaded steel pipes matched with the vertical adjustment screws, and several adjustment double threads connecting the vertical adjustment screws and the inner threaded steel pipes, so that the distance from the ground can be accurately adjusted by adjusting the elongation of the adjustment double threads.

[0011] As preferred, the outer sides of the several inner threaded steel pipes are provided with several guide wheels to ensure the stability and guiding accuracy during movement.

[0012] As preferred, the vibrating finishing mechanism comprises a vibrating platform panel as the main component for bearing and transmitting vibration, and several motor vibrators arranged on the vibrating platform panel to transmit vibration to the vibrating platform panel, thereby efficiently vibrating the concrete pouring surface; this design ensures the compactness and flatness of the concrete pouring surface.

[0013] As preferred, the vibrating platform panel is designed in an "eight" shape with a certain inclination angle, which not only helps to improve the vibrating effect, but also provides good drainage capacity.

[0014] The beneficial technical effects are:

[0015] 1. The tooling of the utility model not only optimizes the construction process and reduces the construction intensity, but also significantly improves the engineering quality control level; specifically, the tooling is simple to process and manufacture, which can effectively reduce the complexity and cost of on-site construction; in addition, the tooling design is flexible, and the height of the vibrating platform surface can be adjusted according to the specific needs of different construction sections (such as different super-elevation values of curved sections), to ensure the perfect matching of the vibrating platform surface and the construction surface.

[0016] 2. Through this precise height adjustment, the thickness of the concrete protective layer and the slope of the drainage slope can be accurately controlled, thereby ensuring the compactness and flatness of the concrete structure and further improving the construction quality and efficiency; this innovative design not only solves many problems existing in traditional construction methods, but also brings significant economic and social benefits to construction units, and truly realizes the goal of improving quality and increasing efficiency. Attached Figure Description

[0017] Figure 1 This is a front structural schematic diagram of a truss-type vibratory finishing machine according to the present invention;

[0018] Figure 2 This is a side view of a truss-type vibratory finishing machine according to the present invention.

[0019] The annotations in the attached figures are explained as follows:

[0020] 1-Top-level steel pipe truss, 2-Vertical steel pipe support frame, 3-Second-level angle steel truss, 4-Vertical adjusting screw, 5-Rubber wheel, 6-Adjusting double nut, 7-Steel pipe support truss, 8-Traveling track, 9-Internal threaded steel pipe, 10-Motor vibrator, 11-Guide wheel, 12-Vibration platform panel. Detailed Implementation

[0021] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.

[0022] This utility model combines Figure 1 and Figure 2 To illustrate this technical solution, in which, Figure 1 This is a front structural schematic diagram of a truss-type vibratory finishing machine according to the present invention; Figure 2 This is a side view of a truss-type vibratory finishing machine according to the present invention.

[0023] Example 1: Refer to Figure 1 and Figure 2 This utility model relates to a truss-type integrated vibratory compaction and finishing machine, the structure of which includes a support mechanism, a traveling track, a traveling mechanism, a telescopic adjustment mechanism, and a vibratory compaction and finishing mechanism. Specifically: the support mechanism is configured on the traveling track 8 via traveling mechanisms on its left and right sides, enabling it to move smoothly along the traveling track 8; the vibratory compaction and finishing mechanism is connected to the lower side of the support mechanism on both sides via a set of telescopic adjustment mechanisms, ensuring flexible adjustment under different construction conditions. The support mechanism moves on the traveling track 8 via the traveling mechanism, driving the vibratory compaction and finishing mechanism to move synchronously; the vibratory compaction and finishing mechanism is driven by a motor vibrator 10, which uniformly vibrates and finishes the road surface. This equipment can effectively improve construction efficiency and quality, reduce manual operation, and ensure the flatness and drainage performance of the concrete road surface.

[0024] Reference Figure 1 and Figure 2The support mechanism comprises a top layer steel pipe truss 1, a second layer angle steel truss 3, a steel pipe support truss 7 and a vertical steel pipe support frame 2; the top layer steel pipe truss 1, the second layer angle steel truss 3 and the steel pipe support truss 7 are arranged in parallel and are welded and fixed on the left and right sides of a group of vertical steel pipe support frames 2; these components are arranged in parallel and are welded and fixed on the left and right sides of a group of vertical steel pipe support frames 2, forming a stable support structure.

[0025] Referring to Figure 1 and Figure 2 The top layer steel pipe truss 1, the second layer angle steel truss 3 and the steel pipe support truss 7 are all rectangular frame structures; then the vertical steel pipe support frames 2 are arranged around the top layer steel pipe truss 1, the second layer angle steel truss 3 and the steel pipe support truss 7 respectively to be fixed, and after the arrangement is completed, a frame type support structure is formed;

[0026] Referring to Figure 1 and Figure 2 Four walking mechanisms are arranged around the frame type steel pipe support truss 7; the four walking mechanisms comprise four rubber wheels 5, the rubber wheels 5 are conveniently matched with the steel pipe support truss 7 through gears 51, the steel pipe support truss 7 is provided with rotating shafts 71 around the steel pipe support truss 7 and is arranged in the rotating end of the gears 51; specifically, two rubber wheels 5 are arranged on one side, and two rubber wheels 5 are arranged on the other side; the four rubber wheels 5 are arranged in the walking tracks 8 and can freely move on the walking tracks 8; specifically, the left and right sides of the frame type steel pipe support truss 7 are arranged on the four gears 51 and can synchronously move with the movement of the rubber wheels 5, so as to ensure the stable operation of the whole device; the diameter of the four rubber wheels 5 is 300 mm.

[0027] Referring to Figure 1 and Figure 2 The telescopic adjusting mechanism comprises four vertical adjusting screws 4, the four vertical adjusting screws 4 pass through the steel pipe support truss 7 from top to bottom and extend to the lower side of the steel pipe support truss 7; four inner threaded steel pipes 9 are matched with the vertical adjusting screws; four adjusting double threads 6 connect the vertical adjusting screws 4 and the inner threaded steel pipes 9, and the extension of the adjusting double threads 6 can be adjusted to accurately adjust the height from the ground; the outer sides of the four inner threaded steel pipes 9 are provided with four guide wheels 11, so as to prevent the vibrating platform panel 12 from tilting and colliding with the base plate when the vibrating platform panel 12 is operated, so as to prevent the vibrating platform panel 12 from being stuck or the base plate from being damaged;

[0028] Referring to Figure 1 and Figure 2The vibrating and finishing mechanism comprises a vibrating platform panel 12, a plurality of motor vibrators 10, and a plurality of triangular braces I (not shown in the figure) arranged at the connection between the vibrating platform panel 12 and a vertical steel pipe support frame 2 to provide secondary fixation and improve the stability and reliability of the structure.

[0029] Embodiment 2

[0030] The embodiment has the same structure as that of Embodiment 1, except that a plurality of triangular braces I (not shown in the figure) are arranged at the connection between the top layer steel pipe truss 1 and a vertical steel pipe support frame 2 to provide secondary fixation and improve the stability and reliability of the structure.

[0031] The beneficial technical effects are as follows:

[0032] 1. The tool can optimize the construction process, reduce the construction intensity, and significantly improve the engineering quality control level.

[0033] 2. The precise height adjustment can realize accurate control of the pouring thickness of the concrete protective layer and the slope of the drainage slope, thereby ensuring the compactness and flatness of the concrete structure and further improving the construction quality and efficiency.

[0034] 3. The tool can optimize the construction process, reduce the construction intensity, and improve the quality control.

[0035] The above is only further embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and conception of the present application within the disclosed range of the present application, which belongs to the protection scope of the present application.

Claims

1. A truss-type vibratory finishing machine, characterized in that: It includes a support mechanism, a guide rail, a guide mechanism, a telescopic adjustment mechanism, and a vibratory finishing mechanism. The support mechanism is mounted on the guide rail via guide mechanisms on its left and right sides and can move along the guide rail. The vibratory finishing mechanism is mounted on the lower side of the support mechanism via a set of telescopic adjustment mechanisms on its left and right sides. The support mechanism moves on the guide rail via the guide mechanism, thereby driving the vibratory finishing mechanism to move. The vibratory finishing mechanism uses a motor to drive a vibrator to perform vibration operation on the road surface.

2. The truss-type vibratory finishing machine according to claim 1, characterized in that: The support mechanism includes a top-level steel pipe truss, a second-level angle steel truss, a steel pipe support truss, and a set of vertical steel pipe support frames; the top-level steel pipe truss, the second-level angle steel truss, and the steel pipe support truss are arranged in parallel and welded and fixed to a set of vertical steel pipe support frames on the left and right sides.

3. The truss-type vibratory finishing machine according to claim 2, characterized in that: The top-level steel pipe truss is secured to a set of vertical steel pipe support frames by a number of triangular braces.

4. The truss-type vibratory finishing machine according to claim 2, characterized in that: The two-layer angle steel truss is connected to a set of vertical steel pipe support frames, and several triangular braces are provided for secondary fixation.

5. A truss-type vibratory finishing machine according to claim 2, characterized in that: The traveling mechanism includes several rubber wheels that can move on the traveling track and several gears set in the rubber wheel shafts; the steel pipe support truss is arranged on several gears on the left and right sides and can move with the movement of several rubber wheels.

6. The truss-type vibratory finishing machine according to claim 2, characterized in that: The telescopic adjustment mechanism includes several vertical adjusting screws, several internally threaded steel pipes, and several adjusting double threads. The several vertical adjusting screws extend from top to bottom through the steel pipe support truss to the lower side of the steel pipe support truss and cooperate with several internally threaded steel pipes. At the same time, the several vertical adjusting screws are connected to several internally threaded steel pipes through several adjusting double threads. The height above the ground is adjusted by adjusting the elongation of the several adjusting double threads.

7. A truss-type vibratory finishing machine according to claim 6, characterized in that: Several guide wheels are arranged on the outer side of the aforementioned internally threaded steel pipes.

8. The truss-type vibratory finishing machine according to claim 1, characterized in that: The vibration compaction mechanism includes a vibration platform panel and several motor vibrators arranged on the vibration platform panel; the several motor vibrators transmit the vibration amount to the vibration platform panel to compact the concrete pouring surface.

9. A truss-type vibratory finishing machine according to claim 1, characterized in that: The vibratory platform panel is shaped like the number "8" and can be tilted to allow for drainage.