Deviation rectifying and leveling device for fan foundation
By designing a wind turbine foundation tilt correction and leveling device, and using a lifting mechanism and a leveling mechanism to adjust the levelness and height of the support plate, the problem of the jacks not being able to lift vertically during the wind turbine foundation tilt correction process was solved, and the effective leveling and safe lifting of the wind turbine foundation were achieved.
Patent Information
- Application Number
- CN202423194716.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The lack of dedicated leveling supports during the tilt correction process of the wind turbine foundation resulted in the jacks not being able to lift the turbine vertically, and the horizontal deviation of the wind turbine foundation ring was too large, affecting the safe and sustainable operation of the wind turbine generator set.
A wind turbine foundation tilt correction and leveling device was designed, including a lifting mechanism, a support plate, and multiple leveling mechanisms. The leveling mechanism adjusts the levelness of the support plate, and the lifting mechanism adjusts the height of the support plate to ensure the verticality of the jack lifting operation.
It ensures the verticality of the jack lifting operation, simplifies the leveling process, improves the leveling effect and load-bearing capacity, reduces the pressure on the ground, and makes the operation more convenient.
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Figure CN223562216U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of jack, especially is related to a fan foundation inclination rectification and leveling device. BACKGROUND
[0002] With the development of wind power, the fan foundation in the form of foundation ring is prone to structural fatigue damage after bearing long-term cyclic reciprocating load, the main damage phenomena are crushing of concrete, spew and excessive deviation of horizontal degree, and the excessive deviation of horizontal degree of the fan foundation ring will lead to excessive inclination rate of the fan tower, which brings great hidden danger to the safe and sustainable operation of the wind turbine generator set, and it is particularly important to rectify the inclination for the phenomenon of excessive deviation of horizontal degree of the foundation ring. However, the jack needs to be used for jacking during the inclination rectification of the fan foundation, but the jack needs to maintain good verticality during the inclination rectification of the fan, but there is a lack of special leveling support for erecting the jack on the market. SUMMARY
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a fan foundation inclination rectification and leveling device which is simple in structure and good in leveling effect.
[0004] In order to achieve the above purpose, the technical scheme of the utility model is as follows: a fan foundation inclination rectification and leveling device, comprising a jacking mechanism, a supporting plate and a plurality of leveling mechanisms, the jacking mechanism is vertically arranged, and the jacking end thereof faces upward, the supporting plate is arranged above the jacking mechanism, and the plurality of leveling mechanisms are distributed in the ring direction between the jacking mechanism and the supporting plate, and the supporting plate is connected with the jacking end of the jacking mechanism through the plurality of leveling mechanisms, the plurality of leveling mechanisms are used to jointly adjust the horizontal degree of the supporting plate, and the jacking mechanism is used to adjust the height of the supporting plate.
[0005] The above technical scheme has the beneficial effects that the jacking mechanism can be vertically arranged on the ground, and the horizontal degree of the supporting plate can be adjusted through the plurality of leveling mechanisms, so that the jack can be placed on the supporting plate during the inclination rectification of the fan foundation, thereby ensuring the verticality of the jacking operation of the jack, and the height of the supporting plate can be adjusted by the jacking mechanism.
[0006] In the above technical scheme, the jacking mechanism comprises a supporting seat, a screw rod and a supporting plate, the supporting seat is vertically arranged, a threaded hole matched with the screw rod is vertically recessed in the upper end of the supporting seat, the screw rod penetrates into the threaded hole to be threadedly connected with the supporting seat, the supporting plate is horizontally arranged at the upper end of the screw rod, and the plurality of leveling mechanisms are arranged in the ring direction at the upper end of the supporting plate, and the height of the supporting plate can be adjusted by rotating the screw rod in the forward direction or the reverse direction.
[0007] The technical scheme has the beneficial effects that: the structure is simple, and the height adjustment is more convenient; and the load bearing performance is good.
[0008] The lower end of the support seat is provided with an outward flange.
[0009] The technical scheme has the beneficial effects that: the contact area between the lower end of the support seat and the ground is larger, so that the pressure on the ground is reduced.
[0010] The jacking mechanism further comprises a handle arranged on the side wall of the support seat.
[0011] The technical scheme has the beneficial effects that: the whole fan foundation inclination correction and leveling device is more convenient to hold and put.
[0012] The handle is a "C" shaped handle.
[0013] The technical scheme has the beneficial effects that: the structure is simple.
[0014] The middle part of the upper end of the supporting plate is provided with a horizontal bubble.
[0015] The technical scheme has the beneficial effects that: the horizontal bubble can be used to observe whether the supporting plate is adjusted to be horizontal.
[0016] The leveling mechanism is provided with three, and the three leveling mechanisms are evenly distributed along the ring between the jacking mechanism and the supporting plate.
[0017] The technical scheme has the beneficial effects that: the three leveling mechanisms jointly level the supporting plate, the leveling effect is good, and the supporting effect on the supporting plate is good.
[0018] The leveling mechanism comprises a height adjusting member and a universal ball, the universal ball comprises a ball body and a ball seat, the ball body is movably embedded on the ball seat, the height adjusting member is vertically arranged at the corresponding position of the jacking end of the jacking mechanism, the universal ball is embedded at the corresponding position of the lower end of the supporting plate, the upper end of the height adjusting member is connected with the ball body in the radial direction, and the length of the height adjusting member is adjusted to adjust the height of the corresponding position of the supporting plate.
[0019] The technical scheme has the beneficial effects that: the structure is simple, the height adjusting member can finely adjust the height of the universal ball, and the ball body provides the activity allowance for the height adjusting member relative to the supporting plate.
[0020] The height adjusting piece comprises a connecting rod and a handle plate, the jacking end ring of the jacking mechanism is concavely provided with a plurality of thread grooves at intervals, the plurality of thread grooves correspond to the plurality of height adjusting pieces one by one, the handle plate is horizontally arranged, the connecting rod is vertically arranged and penetrates the middle part of the handle plate, the connecting rod and the handle plate are fixedly connected, the connecting rod is provided with external threads matched with the thread grooves at the lower end of the handle plate, the lower end of the connecting rod is threadedly connected with the thread grooves, the universal ball is embedded at the corresponding position of the lower end of the supporting plate, the upper end of the connecting rod is connected with the ball body of the universal ball in the radial direction, and the height of the corresponding universal ball can be adjusted by rotating the handle plate.
[0021] The beneficial effect of the above technical solution is that the structure is simple, and the height of the corresponding universal ball can be adjusted by rotating the handle plate in the forward direction or the reverse direction.
[0022] The handle plate is a circular plate, and the edge thereof is provided with friction lines.
[0023] The beneficial effect of the above technical solution is that the structure is simple, and the operation is more convenient when rotating. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a front view of the fan foundation inclination rectifying and leveling device;
[0025] Figure 2 It is a plan view of the fan foundation inclination rectifying and leveling device;
[0026] Figure 3 It is a sectional view of A-A; Figure 2
[0027] Figure 4 It is a front view of the leveling mechanism;
[0028] Figure 5 It is a plan view of the supporting plate;
[0029] Figure 6 It is a structural schematic view of the supporting plate.
[0030] In the drawing: 1, jacking mechanism; 11, supporting seat; 111, threaded hole; 112, outward flange; 113, handle piece; 12, screw rod; 13, supporting plate; 131, thread groove; 132, handle rod; 2, supporting plate; 21, oil injection hole; 3, leveling mechanism; 31, height adjusting piece; 311, connecting rod; 312, handle plate; 32, universal ball; 321, ball body; 322, ball seat; 4, level bubble. DETAILED DESCRIPTION
[0031] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will be more clearly described in light of the following description and claims. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.
[0032] like Figures 1-3 As shown, this embodiment provides a wind turbine foundation tilt correction and leveling device, including a lifting mechanism 1, a support plate 2, and multiple leveling mechanisms 3. The lifting mechanism 1 is vertically arranged with its lifting end facing upward. The support plate 2 is arranged above the lifting mechanism 1, and the multiple leveling mechanisms 3 are distributed circumferentially between the lifting mechanism 1 and the support plate 2. The support plate 2 is connected to the lifting end of the lifting mechanism 1 through the multiple leveling mechanisms 3. The multiple leveling mechanisms 3 are used to jointly adjust the levelness of the support plate 2, and the lifting mechanism 1 is used to adjust the height of the support plate 2. In this way, the lifting mechanism can be vertically set on the ground, and the levelness of the support plate can be adjusted by multiple leveling mechanisms. At this time, when correcting the tilt of the wind turbine foundation, a jack can be placed on the support plate to ensure the verticality of the jack lifting operation. In addition, the lifting mechanism can also adjust the height of the support plate.
[0033] The lifting mechanism 1 described in the above technical solution includes a support base 11, a screw 12, and a support plate 13. The support base 11 is vertically arranged, and its upper end is vertically recessed with a threaded hole 111 that mates with the screw 12. The screw 12 passes through the threaded hole 111 to be threadedly connected to the support base 11. The support plate 13 is horizontally arranged above the screw 12. A plurality of leveling mechanisms 3 are arranged circumferentially at intervals on the upper end of the support plate 13. The screw 12 is rotated clockwise or counterclockwise to adjust the height of the support plate 13. Its structure is simple, and height adjustment is more convenient. It also has good load-bearing capacity. In this embodiment, the support plate constitutes the lifting end of the lifting mechanism.
[0034] The support base 11 described in the above technical solution has an outward flange 112 at its lower end, which makes the contact area between the lower end of the support base and the ground larger, thereby reducing the pressure on the ground.
[0035] The lifting mechanism 1 described in the above technical solution also includes a handle 113 provided on the side wall of the support base 11, which makes it more convenient to pick up and put down the entire wind turbine foundation tilt correction and leveling device.
[0036] The handle 113 is a "C" shaped handle, which is simple in structure. In the embodiment, the handle is vertically arranged and connected to the support seat at both ends (similar to the handle of a water cup).
[0037] The horizontal bubble 4 is arranged at the middle of the upper end of the support plate 2, so that the support plate can be observed to be adjusted to be horizontal through the horizontal bubble.
[0038] The leveling mechanism 3 is arranged in three, and the three leveling mechanisms 3 are evenly distributed along the ring direction between the jacking mechanism 1 and the support plate 2, so that the three leveling mechanisms jointly level the support plate, which is good in leveling effect and good in support effect on the support plate.
[0039] As shown in Figure 4 and Figure 5 The leveling mechanism 3 includes the height adjusting piece 31 and the universal ball 32. The universal ball 32 includes the ball body 321 and the ball seat 322. The ball body 321 is movably embedded in the ball seat 322. The height adjusting piece 31 is vertically arranged at the corresponding position of the jacking end of the jacking mechanism 1. The universal ball 32 is embedded at the corresponding position of the lower end of the support plate 2. The upper end of the height adjusting piece 31 is connected to the ball body 321 in the radial direction. The length of the height adjusting piece 31 is adjusted to adjust the height of the corresponding position of the support plate 2. The structure is simple. The height adjusting piece can finely adjust the height of the universal ball. The ball body provides the activity allowance for the height adjusting piece to swing relative to the support plate.
[0040] As shown in Figure 4 and Figure 5 The height adjusting piece 31 includes the connecting rod 311 and the handle plate 312. The jacking end of the jacking mechanism 1 is concavely arranged with a plurality of screw grooves 131 evenly spaced along the ring direction. The plurality of screw grooves 131 correspond to the plurality of height adjusting pieces 31 one by one. The handle plate 312 is horizontally arranged. The connecting rod 311 is vertically arranged and penetrates the middle of the handle plate 312. The connecting rod 311 and the handle plate 312 are fixedly connected. The connecting rod 311 is provided with external threads at the lower end of the handle plate 312, which are matched with the screw grooves 131. The lower end of the connecting rod 311 is threadedly connected to the screw grooves 131. The universal ball 32 is embedded at the corresponding position of the lower end of the support plate 2. The upper end of the connecting rod 311 is connected to the ball body 321 of the universal ball 32 in the radial direction. The handle plate 312 is twisted to adjust the height of the corresponding position of the support plate 2. The structure is simple. The height of the corresponding universal ball can be adjusted by forward or reverse rotation of the handle plate.
[0041] As shown in Figure 2As shown, the handle plate 312 in the above technical solution is a circular plate with friction texture on its edge. Its structure is simple and it is easier to operate when rotating. The edge of the handle plate protrudes outside the support plate, which makes it easier for the hand to rotate the handle plate.
[0042] In this embodiment, both the tray and the support plate are circular plates, and preferably, the tray and the support plate have the same diameter.
[0043] In this embodiment, the screw can be hollow inside, and the support base can also be cylindrical, which makes the entire wind turbine foundation tilt correction and leveling device lighter. In this embodiment, the diameter of the screw is smaller than the diameter of the support plate, and the support base, screw and support plate are coaxially distributed.
[0044] In this embodiment, the level bubble can be embedded in the middle of the upper end of the tray (the upper end of the level bubble is lower than the upper end of the tray, so as to avoid the jack from crushing and damaging the level bubble).
[0045] In this embodiment, the upper end of the tray is recessed with an oil injection hole 21 corresponding to the mounting position of each universal ball. In order to maintain the lubrication between the ball and the ball seat, lubricating oil can be added into the universal ball through the oil injection hole 21 (the upper end of the ball seat has an eyelet that communicates with the oil injection hole).
[0046] Preferred, such as Figure 6 As shown, the support plate has multiple handles 132 protruding evenly in a circumferential direction at its edge (specifically, four handles 132 can be provided on the support plate), which makes it easier for the support plate to drive the screw to rotate relative to the support base.
[0047] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.
Claims
1. A wind turbine foundation inclination correction levelling device, c h a r a c t e r i s e d in that The jacking mechanism (1), the supporting plate (2) and the leveling mechanism (3) are included, the jacking mechanism (1) is vertically arranged, and the jacking end is upward, the supporting plate (2) is arranged above the jacking mechanism (1), and the leveling mechanism (3) is arranged between the jacking mechanism (1) and the supporting plate (2) along the ring direction, and the supporting plate (2) is connected with the jacking end of the jacking mechanism (1) through the leveling mechanism (3), and the leveling mechanism (3) is used for jointly adjusting the levelness of the supporting plate (2), and the jacking mechanism (1) is used for adjusting the height of the supporting plate (2).
2. The fan foundation tilt correction and leveling device of claim 1, wherein, The jacking mechanism (1) includes the supporting seat (11), the screw rod (12) and the supporting plate (13), the supporting seat (11) is vertically arranged, the upper end of the supporting seat (11) is vertically recessed with the threaded hole (111) matched with the screw rod (12), the screw rod (12) is inserted into the threaded hole (111) to be threadedly connected with the supporting seat (11), and the supporting plate (13) is horizontally arranged at the upper end of the screw rod (12), and the leveling mechanism (3) is arranged at the upper end of the supporting plate (13) along the ring direction, and the screw rod (12) is rotated to adjust the height of the supporting plate (13).
3. The fan foundation tilt correction and leveling device of claim 2, wherein, The lower end of the supporting seat (11) is provided with the outward flange (112).
4. The fan foundation tilt correction and leveling device of claim 2, wherein, The jacking mechanism (1) further includes the handle (113) arranged on the side wall of the supporting seat (11).
5. The fan foundation tilt correction and leveling device of claim 4, wherein, The handle (113) is a "C" handle.
6. The fan foundation tilt correction and leveling device of claim 1, wherein, The middle part of the upper end of the supporting plate (2) is provided with the level bubble (4).
7. The fan foundation tilt correction and leveling device of claim 1, wherein, The leveling mechanism (3) is provided with three, and the leveling mechanism (3) is uniformly distributed along the ring direction between the jacking mechanism (1) and the supporting plate (2).
8. The fan foundation tilt correction and leveling device of claim 1, wherein, The leveling mechanism (3) includes the height adjusting part (31) and the universal ball (32), the universal ball (32) includes the ball body (321) and the ball seat (322), the ball body (321) is movably embedded in the ball seat (322), the height adjusting part (31) is vertically arranged at the corresponding position of the jacking end of the jacking mechanism (1), the universal ball (32) is embedded at the corresponding position of the lower end of the supporting plate (2), and the upper end of the height adjusting part (31) is connected with the ball body (321) along the radial direction, and the length of the height adjusting part (31) is adjusted to adjust the height of the corresponding position of the supporting plate (2).
9. The fan foundation tilt correction and leveling device of claim 8, wherein, The height adjusting piece (31) comprises a connecting rod (311) and a handle plate (312), the jacking end ring of the jacking mechanism (1) is concavely provided with multiple thread grooves (131) uniformly spaced, and the multiple thread grooves (131) correspond to the multiple height adjusting pieces (31) one by one, the handle plate (312) is horizontally arranged, the connecting rod (311) is vertically arranged and penetrates the middle part of the handle plate (312), the connecting rod (311) and the handle plate (312) are fixedly connected, an external thread matched with the thread groove (131) is arranged on the lower end of the connecting rod (311) located at the handle plate (312), the lower end of the connecting rod (311) is threadedly connected with the thread groove (131), the universal ball (32) is embedded in the corresponding position of the lower end of the supporting plate (2), the upper end of the connecting rod (311) is connected with the spherical body (321) of the universal ball (32) along the radial direction, and the handle plate (312) is twisted to adjust the height of the corresponding position of the supporting plate (2).
10. The foundation correction and leveling device for a wind turbine according to claim 9, wherein, The handle plate (312) is a circular plate, and a friction pattern is arranged at the edge of the handle plate (312).