Speed reducer with temperature monitoring function

Abstract

The utility model relates to the technical field of speed reducers, and discloses a speed reducer with a temperature monitoring function, which comprises a base, a fixing plate is arranged in the middle of the base, temperature sensors are fixedly connected to the front and the back of the left side and the right side of the upper portion of the fixing plate, and a speed reducer body is fixedly connected to the middle of the fixing plate. A controller is fixedly connected to the upper middle part of the fixing plate, mounting plates are fixedly connected to the front and back of the right side of the base, cylinders are fixedly connected to the left sides of the upper parts of the mounting plates, air guide pipes are fixedly connected to the output ends of the cylinders, and exhaust pipes are uniformly and fixedly connected to the opposite sides of the air guide pipes; cooling assemblies are arranged in front of and behind the left side of the upper portion of the base and used for cooling the speed reducer. According to the speed reducer with the temperature monitoring function, through cooperation of the controller, the draught fan, the air suction pipe, the refrigeration box, the draught fan, the installation plate, the air guide pipe, the exhaust pipe and other structures, uniform self-cooling can be conducted on the speed reducer with the temperature monitoring function, and the service life of the speed reducer is prolonged.

Description

TECHNICAL FIELD

[0001] The utility model relates to a speed reducer technical field especially relates to a speed reducer with temperature monitoring. BACKGROUND

[0002] With the wide application of mechanical equipment, the performance of the speed reducer as an important transmission component directly affects the working efficiency and service life of the whole equipment. In the long-term working process, the heat generated by the internal friction of the speed reducer can cause the temperature to be too high, thereby affecting the running stability of the speed reducer and possibly accelerating the wear of the components, and even causing equipment failure. Therefore, how to effectively control the temperature of the speed reducer to avoid damage caused by overheating has become an important issue to improve the service life and working efficiency of the speed reducer.

[0003] The traditional cooling method of the speed reducer relies on external environment or forced air cooling, but these methods often have the disadvantages of uneven cooling effect or inability to monitor the temperature in real time. In order to solve these problems, the speed reducer with temperature monitoring has emerged as the times require, which combines temperature sensors and intelligent control systems to monitor the temperature of the speed reducer body in real time and automatically cool according to the actual situation, thereby effectively avoiding damage caused by overheating. At present, there is still a lack of technology that can uniformly and effectively cool the speed reducer and has temperature monitoring and automatic protection functions. SUMMARY

[0004] In order to make up for the above shortcomings, the utility model provides a speed reducer with temperature monitoring, aiming at improving the problem that the speed reducer in the prior art cannot be uniformly self-cooled, resulting in low service life of the speed reducer.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a speed reducer with temperature monitoring, comprising a base, a fixed plate is arranged on the middle part of the base, temperature sensors are fixedly connected on the upper left and right sides of the fixed plate, a speed reducer body is fixedly connected on the middle part of the fixed plate, a controller is fixedly connected on the middle part of the fixed plate, mounting plates are fixedly connected on the right side of the base, a cylinder is fixedly connected on the upper left side of the mounting plate, a gas guide pipe is fixedly connected on the output end of the cylinder, exhaust pipes are uniformly fixedly connected on the opposite side of the gas guide pipe, cooling assemblies are arranged on the left side of the upper part of the base, and are used for cooling the speed reducer.

[0006] As a further description of the above technical scheme:

[0007] The cooling assembly comprises a refrigeration box fixedly connected to the upper left side of the base, air inlet pipes fixedly connected to opposite sides of the upper part of the refrigeration box, a semiconductor refrigerator fixedly connected to the inner side of the upper middle part of the refrigeration box, and fans fixedly connected to the sides of the refrigeration box away from each other, wherein the input end of each fan is fixedly connected with an air suction pipe, and the output end of each fan is fixedly connected with an air delivery pipe.

[0008] As a further description of the above technical solution:

[0009] The temperature sensor is electrically connected with the controller.

[0010] As a further description of the above technical solution:

[0011] The fixing plate is fixedly connected with the base through the bolts.

[0012] As a further description of the above technical solution:

[0013] The controller is electrically connected with the air cylinder.

[0014] As a further description of the above technical solution:

[0015] The end of the air delivery pipe away from the fan is fixedly connected with the air guide pipe, and the end of the air suction pipe away from the fan is fixedly connected with the refrigeration box.

[0016] As a further description of the above technical solution:

[0017] The controller is electrically connected with the fan, and the air delivery pipe is a telescopic pipe.

[0018] The utility model has the advantages of the following:

[0019] 1、 in the utility model, the fan is started by the controller to make the air suction pipe run and draw the cold air in the refrigeration box into the fan, then the cold air is input into the air guide pipe through the mounting plate, the cold air is delivered to the reducer body through the air exhaust pipe, the air cylinder is started to make the air cylinder run and drive the air guide pipe to move, and the reducer with temperature monitoring can be uniformly self-cooled, and the service life of the reducer is prolonged.

[0020] 2、 in the utility model, the semiconductor refrigerator is started to make the semiconductor refrigerator run and cool the air in the refrigeration box, then the temperature sensor is set to a preset value, when the temperature sensor senses that the temperature of the reducer body exceeds the preset value, the temperature sensor triggers the start of the controller, the controller is controlled to cool the reducer body, the automatic protection of the reducer body is realized, the service life of the reducer is prolonged, and the overall working efficiency of the reducer is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 A perspective view of a speed reducer with temperature monitoring is provided in the utility model;

[0022] Figure 2 A left view of a speed reducer with temperature monitoring is provided in the utility model;

[0023] Figure 3 For Figure 2 The enlarged view of A in the figure.

[0024] Legend:

[0025] 1, base; 2, fixed plate; 3, bolt; 4, temperature sensor; 5, speed reducer body; 6, controller; 7, refrigeration box; 8, semiconductor refrigerator; 9, air inlet pipe; 10, fan; 11, air suction pipe; 12, gas conveying pipe; 13, mounting plate; 14, air cylinder; 15, air guide pipe; 16, air outlet pipe. Specific implementation

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0027] With reference to Figures 1-3 , the utility model provides an embodiment: a speed reducer with temperature monitoring, including base 1, base 1 right side front and rear are all fixedly connected with mounting plate 13, mounting plate 13 upper left side is fixedly connected with air cylinder 14, air cylinder 14 output end is fixedly connected with air guide pipe 15, air guide pipe 15 relative side is uniformly fixedly connected with air outlet pipe 16, controller 6 and air cylinder 14 electrically connected, base 1 upper left side front and rear are all provided with cooling assembly, for cooling speed reducer, cooling assembly includes refrigeration box 7, refrigeration box 7 is fixedly connected on base 1 upper left side front and rear, refrigeration box 7 upper relative side is all fixedly connected with air inlet pipe 9, refrigeration box 7 upper middle part inboard is fixedly connected with semiconductor refrigerator 8, refrigeration box 7 upper side away from each other is all fixedly connected with fan 10, fan 10 input end is fixedly connected with air suction pipe 11, fan 10 output end is fixedly connected with gas conveying pipe 12, gas conveying pipe 12 away from fan 10 one end and air guide pipe 15 are fixedly connected, air suction pipe 11 away from fan 10 one end and refrigeration box 7 are fixedly connected, controller 6 and fan 10 electrically connected, gas conveying pipe 12 adopts telescopic pipe, through telescopic pipe guaranteeing gas conveying pipe 12 length can be adjusted with the position of air guide pipe 15.

[0028] In order to realize the effective cooling of the reducer body 5, the system reduces the air temperature inside the refrigeration box 7 by controlling the start of the semiconductor refrigerator 8, and after the start of the semiconductor refrigerator 8, the air inside the refrigeration box 7 is rapidly cooled to form cold air. On this basis, the controller 6 controls the start of the fan 10 to make it run and drive the air suction pipe 11 to run, and the cold air generated in the refrigeration box 7 is sucked into the fan 10. The function of the fan 10 is to enhance the air flow, so that the cold air can be more efficiently transported to the reducer body 5. After the treatment of the mounting plate 13, the cold air is smoothly input into the air guide pipe 15 and continues to be transported to the reducer body 5 through the air exhaust pipe 16, so as to ensure that the surface and internal temperature of the reducer body 5 can be rapidly reduced. In order to further optimize the cooling effect, the system also controls the start of the air cylinder 14 to make it run and drive the air guide pipe 15 to move.

[0029] Referring to Figures 1-3 , the base 1 is provided with a fixed plate 2 in the middle, and temperature sensors 4 are fixedly connected to the upper left and right sides of the fixed plate 2. A reducer body 5 is fixedly connected to the upper middle of the fixed plate 2, and a controller 6 is fixedly connected to the upper middle of the fixed plate 2. The temperature sensors 4 are electrically connected to the controller 6. Screws 3 are threadedly connected to the inside of the fixed plate 2, and the fixed plate 2 is fixedly connected to the base 1 by the screws 3.

[0030] During the operation of the system, the temperature sensor 4 is set with a reasonable preset value to monitor the working temperature of the reducer body 5. When the temperature sensor 4 senses that the temperature of the reducer body 5 exceeds the set preset value, it will immediately trigger the start of the controller 6 to start the cooling mechanism to ensure the safe and stable operation of the equipment. Specifically, the temperature sensor 4 is an intelligent monitoring device that monitors the temperature change of the reducer in real time to ensure that the equipment is always in the best working state. Once the temperature is too high, the temperature sensor 4 will send a signal to the start controller 6, and the controller 6 will respond and start the cooling program. During the cooling process, the system rotates the screw 3 to realize the stable connection of the fixed plate 2 and the base 1. This step not only ensures the stability of the equipment, but also provides protection for the effective operation of the cooling system. Under the close combination of the fixed plate 2 and the base 1, the cooling device can better exert its efficiency and quickly reduce the high temperature to a safe level to avoid potential damage to the equipment due to overheating. Through such temperature monitoring and control mechanism, the system realizes the automatic protection of the reducer body 5, which not only prolongs the service life of the equipment, but also improves the overall working efficiency.

[0031] Working principle: when the temperature monitoring of the speed reducer is needed, the semiconductor refrigerator 8 is started to operate to cool the air in the refrigeration box 7, then the temperature sensor 4 is set to a preset value, when the temperature sensor 4 senses that the temperature of the speed reducer body 5 exceeds the preset value, the temperature sensor 4 triggers the starting controller 6 to control the starting of the air blower 10 to make the air suction pipe 11 operate to suck the cold air in the refrigeration box 7 into the air blower 10, then the cold air is input into the air guide pipe 15 through the mounting plate 13, the cold air is input to the speed reducer body 5 through the air exhaust pipe 16, finally the air cylinder 14 is controlled to operate to drive the air guide pipe 15 to move, so that the speed reducer with temperature monitoring can be uniformly self-cooled, and the service life of the speed reducer is improved.

[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for the skilled in the art, it still can be modified to the technical solutions recorded in the foregoing embodiments, or equivalent replacement of some of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of protection of the present application.

Claims

1. A speed reducer with temperature monitoring, comprising a base (1), characterized in that: A fixing plate (2) is provided on the upper middle part of the base (1). Temperature sensors (4) are fixedly connected to the upper left and right sides and front and back of the fixing plate (2). A reducer body (5) is fixedly connected to the upper middle part of the fixing plate (2). A controller (6) is fixedly connected to the upper middle part of the fixing plate (2). A mounting plate (13) is fixedly connected to the front and back of the right side of the base (1). A cylinder (14) is fixedly connected to the upper left side of the mounting plate (13). An air guide pipe (15) is fixedly connected to the output end of the cylinder (14). An exhaust pipe (16) is evenly fixedly connected to the opposite side of the air guide pipe (15). Cooling components are provided on the front and back of the upper left side of the base (1) for cooling the reducer.

2. The speed reducer with temperature monitoring according to claim 1, characterized in that: The cooling component includes a cooling box (7), which is fixedly connected to the front and rear left side of the upper part of the base (1). An air inlet pipe (9) is fixedly connected to the opposite side of the upper part of the cooling box (7). A semiconductor cooler (8) is fixedly connected to the inner side of the upper middle part of the cooling box (7). A fan (10) is fixedly connected to the opposite side of the upper part of the cooling box (7). An air intake pipe (11) is fixedly connected to the input end of the fan (10), and an air delivery pipe (12) is fixedly connected to the output end of the fan (10).

3. The speed reducer with temperature monitoring according to claim 1, characterized in that: The temperature sensor (4) is electrically connected to the controller (6).

4. A speed reducer with temperature monitoring according to claim 1, characterized in that: The fixing plate (2) has bolts (3) threaded around its interior, and the fixing plate (2) is fixedly connected to the base (1) by the bolts (3).

5. A speed reducer with temperature monitoring according to claim 1, characterized in that: The controller (6) is electrically connected to the cylinder (14).

6. A speed reducer with temperature monitoring according to claim 2, characterized in that: The end of the gas supply pipe (12) away from the fan (10) is fixedly connected to the gas guide pipe (15), and the end of the suction pipe (11) away from the fan (10) is fixedly connected to the refrigeration box (7).

7. A speed reducer with temperature monitoring according to claim 2, characterized in that: The controller (6) is electrically connected to the fan (10), and the gas transmission pipe (12) is a telescopic pipe.

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