Ceramic pigment energy-saving kiln
By improving the structure of the gas and oxygen pipelines and the exhaust system of the ceramic pigment kiln, the problem of uneven gas combustion was solved, and the combustion efficiency and energy efficiency of the kiln were improved.
Patent Information
- Application Number
- CN202423226450.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Uneven combustion of gas in existing ceramic pigment kilns leads to incomplete combustion, affecting the energy-saving operation of the kilns.
The structure of the U-shaped gas and oxygen pipes, combined with the near and far delivery pipes, ensures uniform oxygen delivery at the outer end of the gas head. The high-temperature exhaust gas is evenly delivered to both sides of the kiln through the exhaust fan and exhaust box system, reducing temperature difference and heat loss.
It improves the combustion efficiency of gas, ensures that gas is fully converted into heat energy, reduces heat loss, and achieves energy-saving operation of the kiln.
Smart Images

Figure CN223564733U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to kiln technical field, concretely is a kind of ceramic color energy-saving kiln. BACKGROUND
[0002] Ceramic color kiln is the device for calcining in the preparation of ceramic color, ceramic color refers to the powder-like metal oxide and other mixtures used in ceramic glaze, used for decorating ceramics, porcelain and terra-cotta, also used in decorating metal ware enamel.
[0003] The existing ceramic color kiln, the gas outside the inner end gas head is not convenient to oxygenize the near end and the far end after combustion, and then it is easy to cause the gas to be insufficient in combustion, so that the kiln is not convenient to use energy-saving, for this, we propose a kind of ceramic color energy-saving kiln. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving one of the technical problems in prior art or related art.
[0005] Therefore, the technical scheme adopted by the utility model is as follows:
[0006] A kind of ceramic color energy-saving kiln, including: kiln body, combustion-supporting component, exhaust component;Combustion-supporting component includes the fixed installation of gas pipe in kiln body, the fixed installation of gas head in the inside of gas pipe, the fixed installation of oxygen pipe in kiln body, the fixed installation of near delivery pipe and far delivery pipe in the inside of oxygen pipe respectively;Exhaust component includes the fixed installation of exhaust box on both sides in kiln body, the fixed installation of exhaust fan on the top of kiln body, the fixed connection of exhaust pipe between the both sides of exhaust fan and exhaust box, the fixed installation of heat insulation plate on the both sides of kiln body outer end.
[0007] Preferably, the gas pipe and oxygen pipe are both U-shaped structures.
[0008] Preferably, the rear end of the gas pipe is further fixedly connected with a gas connecting pipe, and the gas connecting pipe is L-shaped.
[0009] Preferably, the rear end of the oxygen pipe is further fixedly connected with an oxygen connecting pipe.
[0010] Preferably, the first guide strip is further fixedly installed in the exhaust box.
[0011] Preferably, the second guide strip is further fixedly installed in the exhaust box.
[0012] Preferably, the exhaust tail pipe is further fixedly connected between the exhaust boxes.
[0013] By adopting the above technical scheme, the utility model has the beneficial effects as follows:
[0014] 1、the utility model discloses, the gas head of multiple groups of gas pipe in kiln body inside is ignited after the combustion of gas, and the near conveying pipe and the far conveying pipe of the outer end of gas head at the near end both sides and the far end both sides, can be after the combustion of gas of the outer end of gas head, the uniform oxygen of near end and far end is carried out, and then guarantee the sufficient combustion of gas of the outer end of gas head near end and far end, to convert the gas of burning into heat energy more effectively to improve the thermal efficiency of combustion, guarantee the energy saving of this kiln in use simultaneously;
[0015] 2、the utility model discloses, the exhaust fan of the top of kiln body can also convey the high-temperature waste gas generated in combustion to the exhaust box of both sides of kiln body after the full combustion of gas, and then heat the space in exhaust box in the flow in exhaust box, to reduce the temperature difference between the inner wall and the outer wall of kiln, and then reduce the loss of internal heat to the outside. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the overall structural drawing of the utility model;
[0017] Figure 2 It is another perspective drawing of the utility model;
[0018] Figure 3 It is the internal structure drawing of kiln body of the utility model;
[0019] Figure 4 It is the utility model Figure 3 A's enlarged view;
[0020] Figure 5 It is the transverse sectional view of the utility model;
[0021] Figure 6 It is the side sectional view of exhaust box of the utility model.
[0022] Reference signs:
[0023] 100、kiln body;
[0024] 200、combustion-supporting component;201、gas pipe;202、gas head;203、oxygen pipe;204、near conveying pipe;205、far conveying pipe;206、gas connecting pipe;207、oxygen connecting pipe;
[0025] 300、exhaust component;301、exhaust box;302、exhaust fan;303、exhaust pipe;304、heat insulating plate;305、first guide strip;306、second guide strip;307、exhaust tail pipe. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further described in detail below in combination with specific implementation manners and with reference to the drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0027] Some embodiments of the utility model provide a ceramic color material energy-saving kiln, which is described below in combination with the drawings.
[0028] Embodiment one:
[0029] In combination with Figures 1-6 the drawings, the utility model provides a ceramic color material energy-saving kiln, which comprises a kiln body 100, a combustion-supporting assembly 200 and an exhaust assembly 300. The combustion-supporting assembly 200 comprises a gas pipe 201 fixedly installed in the kiln body 100, a gas head 202 fixedly installed on the inner side of the gas pipe 201, an oxygen pipe 203 fixedly installed in the kiln body 100, a near conveying pipe 204 and a far conveying pipe 205 fixedly installed on the inner side of the oxygen pipe 203 respectively. The exhaust assembly 300 comprises exhaust boxes 301 fixedly installed on both sides of the kiln body 100, an exhaust fan 302 fixedly installed on the top of the kiln body 100, exhaust pipes 303 fixedly connected between the exhaust fan 302 and the exhaust boxes 301 on both sides, heat insulation plates 304 fixedly installed on both sides of the outer end of the kiln body 100. The gas pipe 201 and the oxygen pipe 203 are both U-shaped structures. The gas pipe 201 is further fixedly connected with a gas connecting pipe 206, and the gas connecting pipe 206 is an L-shaped structure. The oxygen pipe 203 is further fixedly connected with an oxygen connecting pipe 207. The exhaust boxes 301 are further fixedly installed with first guide strips 305 on the upper and lower ends. The exhaust boxes 301 are further fixedly installed with second guide strips 306 on both sides of the middle part. The exhaust boxes 301 are further fixedly connected with exhaust tail pipes 307.
[0030] Specifically, the ceramic color kiln is a device for preparing ceramic color in the calcination process; after the multiple groups of gas heads 202 inside the gas pipe 201 in the kiln body 100 are ignited and the gas at the outer end of the gas head 202 is burned, the near conveying pipe 204 and the far conveying pipe 205 at the near end and the far end of the outer end of the gas head 202 can uniformly convey oxygen after the gas at the outer end of the gas head 202 is burned, thereby ensuring sufficient combustion of the gas at the near end and the far end of the outer end of the gas head 202, so as to more effectively convert the burned gas into heat energy and improve the heat efficiency of combustion, while ensuring energy saving during use of the kiln, after the gas in the kiln body 100 is fully burned, the exhaust fan 302 at the top of the kiln body 100 can also convey the high-temperature waste gas generated in the combustion to the exhaust box 301 on both sides of the kiln body 100, thereby heating the space in the exhaust box 301 during flow, so as to reduce the temperature difference between the inner wall and the outer wall of the kiln body 100, thereby reducing the loss of internal heat to the outside, the heat insulation plate 304 installed on both sides of the outer end of the kiln body 100 is mainly used to prevent the loss of heat in the exhaust box 301, and the first guide strip 305 and the second guide strip 306 installed on both sides of the upper end and the central end of the exhaust box 301 are mainly used to guide the high-temperature waste gas conveyed by the exhaust pipe 303 to the inside of the exhaust box 301 to flow uniformly in the exhaust box 301, so as to ensure the heating effect in the exhaust box 301.
[0031] The working principle and use process of the utility model are as follows:
[0032] During use of the kiln body 100, the gas pipe 201 is connected to convey gas and ignite the gas at the gas head 202, after the gas at the gas head 202 is ignited, the gas is sprayed forward and burned, while the oxygen pipe 203 conveys oxygen to the near conveying pipe 204 and the far conveying pipe 205 in the kiln body 100, and the oxygen is conveyed to the near end and the far end outside the gas head 202, so as to fully ignite the gas sprayed from the front end of the gas head 202, improve the heat efficiency in the gas combustion, and ensure energy saving during use of the kiln body 100, the exhaust fan 302 at the top of the kiln body 100 can exhaust the high-temperature waste gas generated in the combustion in the kiln body 100, so as to be conveyed to the exhaust box 301 on both ends of the kiln body 100 through the exhaust pipe 303 on both sides, and uniformly flow into the exhaust box 301 through the first guide strip 305 and the second guide strip 306 on the upper side and the central side in the exhaust box 301, so as to uniformly heat the inside of the exhaust box 301, thereby reducing the temperature difference between the inner wall and the outer wall of the kiln body 100 after heating the exhaust box 301, and further reducing the loss of internal heat to the outside of the kiln body 100.
[0033] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and their equivalents.
Claims
1. An energy efficient ceramic color kiln, characterized by, Include: kiln body (100), combustion-supporting assembly (200), exhaust assembly (300); The combustion-supporting assembly (200) comprises a gas pipe (201) fixedly installed in the kiln body (100), a gas head (202) fixedly installed on the inner side of the gas pipe (201), an oxygen pipe (203) fixedly installed in the kiln body (100), and a near delivery pipe (204) and a far delivery pipe (205) fixedly installed on the inner side of the oxygen pipe (203), respectively; The exhaust assembly (300) comprises exhaust boxes (301) fixedly installed on both sides of the kiln body (100), an exhaust fan (302) fixedly installed on the top of the kiln body (100), exhaust pipes (303) fixedly connected between the exhaust fan (302) and the exhaust boxes (301) on both sides, and heat insulation plates (304) fixedly installed on both sides of the outer end of the kiln body (100).
2. The energy efficient ceramic color kiln according to claim 1, wherein, The gas pipe (201) and the oxygen pipe (203) are both U-shaped structures.
3. The energy efficient ceramic color kiln of claim 1, wherein, The rear end of the gas pipe (201) is further fixedly connected with a gas connecting pipe (206), and the gas connecting pipe (206) is an L-shaped structure.
4. The energy efficient ceramic color kiln of claim 1, wherein, The rear end of the oxygen pipe (203) is further fixedly connected with an oxygen connecting pipe (207).
5. The energy efficient ceramic color kiln of claim 1, wherein, The first guide strips (305) are fixedly installed on the upper and lower ends of the exhaust boxes (301).
6. The energy efficient ceramic color kiln of claim 1, wherein, The second guide strips (306) are fixedly installed on both sides of the middle part of the exhaust boxes (301).
7. The energy efficient ceramic color kiln of claim 1, wherein, The exhaust tail pipes (307) are fixedly connected between the exhaust boxes (301).