Test bench
By mechanically decoupling the front compartment and rear drive assembly from the energy chamber in the test bench and using a cooling box to cool the energy chamber, the problem of high cost in thermal runaway testing of electric vehicles is solved, achieving low-cost testing results.
Patent Information
- Application Number
- CN202422828616.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-19
AI Technical Summary
In existing technologies, thermal runaway testing of electric vehicles requires placing the entire vehicle in an explosion-proof enclosure for spraying, resulting in high testing costs.
Design a test bench that mechanically decouples the energy cell from the front compartment and rear drive assembly, uses the load-bearing part of the load-bearing device to support or release the energy cell, and sets an opening below the cooling box so that the energy cell can enter the cooling box for cooling in the event of thermal runaway, thus avoiding the need to cool down the entire vehicle.
The cost of vehicle testing has been reduced, and the further development of thermal runaway has been minimized through mechanical decoupling and cooling box design, simplifying the testing process.
Smart Images

Figure CN223565250U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to test technical field, concretely relates to a test bench. BACKGROUND
[0002] Energy saving and emission reduction is the key to the sustainable development of the automobile industry. Under this condition, electric vehicles become an important part of the sustainable development of the automobile industry due to their energy-saving and environmentally friendly advantages. For electric vehicles, battery technology is an important factor for their development. In the related art, in order to test the vehicle, the entire vehicle needs to be placed in an explosion-proof box. In the case of vehicle thermal runaway, the spraying device in the explosion-proof box sprays the vehicle until the vehicle is submerged. However, this makes the testing cost of the vehicle relatively high. SUMMARY
[0003] In view of the above problems, the utility model provides a test bench which can reduce the testing cost of the vehicle to a certain extent.
[0004] The utility model provides a test bench for testing vehicle, vehicle includes energy store, front cabin assembly and rear drive assembly, energy store is located between front cabin assembly and rear drive assembly, front cabin assembly and rear drive assembly all with energy store mechanical decoupling, test bench includes bearing device and cooling box, bearing device includes support and bearing part on support, bearing part is used for bearing energy store or releasing energy store, cooling box is used for containing cooling liquid and setting in the below of bearing part, cooling box is equipped with the opening to bearing part, opening is configured as energy store can enter cooling box.
[0005] In the test bench of the utility model embodiment, in the case that the front cabin and the rear drive assembly are mechanically decoupled from the energy store, the bearing part of the bearing device can bear the energy store or release the energy store, and the cooling box is arranged below the bearing part, so that the energy store can enter the cooling box from the opening of the cooling box when thermal runaway occurs, thereby reducing the further development of thermal runaway, without the need for cooling treatment of the entire vehicle, and the testing cost of the vehicle is relatively low.
[0006] In some embodiments, the bearing part can be telescopic relative to the support, and when the bearing part is extended relative to the support, the bearing part can bear the energy store, and when the bearing part is retracted relative to the support, the bearing part can release the energy store.
[0007] In the above embodiment, the bearing part can be telescopic relative to the support to bear or release the energy store, which can make the bearing part bear or release the energy store in a simple and easy-to-implement manner, and is conducive to reducing the cost of the test bench.
[0008] In some embodiments, the support frame comprises a base and a column connected to the base, and the carrying part is arranged on the column.
[0009] In the above embodiments, the base can stabilize the position of the support frame, and the column can make the carrying part be above the water tank, so that the energy storage device can be tested above the water tank.
[0010] In some embodiments, the number of the carrying devices is multiple, and the multiple carrying devices are arranged at intervals. In the above embodiments, the multiple carrying devices can stably carry the energy storage device, so that the energy storage device can be tested smoothly.
[0011] In some embodiments, the number of the carrying devices is greater than or equal to 3, and all the carrying devices are arranged in a ring shape. In the above embodiments, the number of the carrying devices can further stably carry the energy storage device.
[0012] In some embodiments, the test bench comprises a cover member for closing the opening, and the cover member can open the opening under the gravity of the energy storage device. In the above embodiments, the cover member can close the opening, reduce the evaporation of the cooling liquid in the cooling tank, and improve the safety of the test bench, and the cover member can be opened under the action of the energy storage device, so that the energy storage device can enter the cooling tank smoothly.
[0013] In some embodiments, the cover member comprises a cover film. In the above embodiments, when the cover member is a cover film, the cover film is easy to deform, so that the energy storage device can break the cover film under the action of gravity, and then enter the cooling tank smoothly.
[0014] In some embodiments, the volume of the cooling tank is configured to be greater than the volume of the energy storage device. In the above embodiments, the cooling tank can completely accommodate the energy storage device, and the energy storage device can be cooled more quickly.
[0015] In some embodiments, the height of the accommodating cavity of the cooling tank is configured to be greater than the height of the energy storage device. In the above embodiments, the cooling tank can accommodate more cooling liquid, and the cooling liquid in the cooling tank can completely immerse the energy storage device, so that the energy storage device can be cooled quickly.
[0016] In some embodiments, the height ratio of the accommodating cavity of the cooling tank to the energy storage device is greater than or equal to 2. In the above embodiments, the cooling liquid in the cooling tank can further quickly cool the energy storage device.
[0017] In some embodiments, the cooling box is a heat insulation box. In the above-mentioned embodiments, the heat insulation box can reduce the heat generated by the energy bin inside the cooling box from being transmitted outward, improving the safety of the test bench in use.
[0018] The above description is only a summary of the technical scheme of the present application, in order to more clearly understand the technical means of the present application, the content of the specification can be implemented, and in order to make the above and other purposes, characteristics and advantages of the present application more obvious and easy to understand, the following specific embodiments of the present application are described. BRIEF DESCRIPTION OF DRAWINGS
[0019] Various other advantages and benefits will become apparent to those of ordinary skill in the art, upon reading the following detailed description of the preferred embodiments. The accompanying drawings are included to provide a description of the preferred embodiments and are not meant to limit the present application. Furthermore, the same reference numerals are intended to denote the same components throughout the accompanying drawings. In the drawings:
[0020] Figure 1 Structure diagram of the test bench of some embodiments of the present application cooperating with a vehicle;
[0021] Figure 2 Plan view of the bearing device of the test bench of some embodiments of the present application;
[0022] Figure 3 Structure diagram of the cooling box and the cover cooperating with each other of some embodiments of the present application.
[0023] BRIEF DESCRIPTION OF DRAWINGS
[0024] 200-vehicle; 201-energy bin; 202-front cabin assembly; 203-rear drive assembly; 100-test bench; 10-bearing device; 11-support; 111-base; 112-column; 12-bearing part; 20-cooling box; 21-opening; 22-receiving cavity; 30-cover. DETAILED DESCRIPTION
[0025] The embodiments of the technical scheme of the present application will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the present application, therefore only as an example, and cannot limit the protection scope of the present application.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this application; the description and drawings of this application and the terms used therein are only for the purpose of describing particular embodiments of this application and are not intended to limit the application; the terms "include" and "have" and any variations thereof used herein are intended to cover a non-exclusive inclusion.
[0027] In the description of the embodiments of the application, the technical terms "first", "second" and the like are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the technical features indicated. In the description of the embodiments of the application, the meaning of "multiple" is more than two, unless otherwise explicitly and specifically limited.
[0028] In this paper, the "embodiment" means that the specific features, structures or properties described in conjunction with the embodiment can be included in at least one embodiment of the application. The appearance of this phrase in the specification does not necessarily mean the same embodiment, nor is it an independent or alternative embodiment that is not mutually exclusive with other embodiments. The skilled person in the art explicitly and implicitly understands that the embodiments described herein can be combined with other embodiments.
[0029] In the description of the embodiments of the application, the term "and / or" is only a description of the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B, which can represent the three cases of A alone, A and B together, and B alone. In addition, the character " / " in this paper generally represents that the front and rear associated objects have an "or" relationship.
[0030] In the description of the embodiments of the application, the term "multiple" refers to more than two (including two), and similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
[0031] In the description of the embodiments of the application, the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the embodiments of the application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the application.
[0032] In the description of the embodiments of the utility model, unless another explicit provision and limitation, technical terms "installation" "connection" "connect" "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integral; also can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the intercommunication of two elements or the interaction of two elements. For ordinary skilled in the art, the above-mentioned terms can be understood according to the specific meaning of the embodiments of the utility model.
[0033] Energy saving and emission reduction is the key to the sustainable development of automobile industry. In this case, electric vehicles become an important part of the sustainable development of the automobile industry due to their energy-saving and environment-friendly advantages. And for electric vehicles, battery technology is an important factor for its development. In the related art, in order to test the vehicle, the vehicle needs to be placed in the explosion-proof box, and the spraying device in the explosion-proof box sprays the vehicle until the vehicle is submerged in the case of vehicle thermal runaway. In order to accommodate the entire vehicle, the explosion-proof box needs to be configured to a larger volume, and the entire vehicle is sprayed when the vehicle is in thermal runaway, causing a large loss, making the test cost of the vehicle higher.
[0034] To this end, in the embodiments of the utility model, the bearing part of the bearing device can bear the energy warehouse or release the energy warehouse in the case that the front cabin and the rear drive assembly are mechanically decoupled from the energy warehouse, and the cooling box is arranged below the bearing part, so that the energy warehouse can enter the cooling box from the opening of the cooling box when thermal runaway occurs, thereby reducing the further development of thermal runaway, without the need for cooling treatment of the entire vehicle, and the test cost of the vehicle is lower.
[0035] Please refer to Figures 1-3 The test bench 100 of the utility model is used for testing the vehicle 200, the vehicle 200 includes energy warehouse 201, front cabin assembly 202 and rear drive assembly 203, energy warehouse 201 is located between front cabin assembly 202 and rear drive assembly 203, front cabin assembly 202 and rear drive assembly 203 are mechanically decoupled from energy warehouse 201, test bench 100 includes bearing device 10 and cooling box 20, bearing device 10 includes support 11 and bearing part 12 arranged on support 11, bearing part 12 is used for bearing energy warehouse 201 or releasing energy warehouse 201;Cooling box 20 is used for containing cooling liquid and is arranged below bearing part 12, cooling box 20 is provided with opening 21 towards bearing part 12, opening 21 is configured to enable energy warehouse 201 to enter cooling box 20.
[0036] Specifically, the energy compartment 201 of the vehicle 200 is part of the energy supply of the vehicle 200, and the energy compartment 201 includes a battery device that can include a plurality of battery monomers. The front compartment assembly 202 can include a front frame, an air conditioner, and the like. The rear drive assembly 203 can include a motor, a shock absorber, and the like. The front compartment assembly 202 and the rear drive assembly 203 are mechanically decoupled from the energy compartment 201, which means that the front compartment assembly 202 and the rear drive assembly 203 are not mechanically connected by fasteners such as bolts, and the front compartment assembly 202 and the rear drive assembly 203 can move relative to the energy compartment 201 under external force.
[0037] The front compartment assembly 202 and the rear drive assembly 203 can be electrically connected to the energy compartment 201 through the test bench, so that the energy compartment 201 can supply power to the front compartment assembly 202 and the rear drive assembly 203. During the test of the vehicle 200, the energy consumption, throttle response time, sensor sensitivity, and light of the vehicle 200 can be tested.
[0038] The support 11 of the bearing device 10 can provide support for the bearing part 12, and the bearing device 10 can be installed on the floor, which can be made of steel plate and the like. The support 11 can be made of steel and the like, so that the energy compartment 201 can be stably supported by the bearing part 12.
[0039] The cooling box 20 is located below the bearing part 12, that is, the energy compartment 201 is located above the cooling box 20 during the test of the vehicle 200. The opening 21 can have a circular, square, or other shape. When the bearing part 12 bears the energy compartment 201, the energy compartment 201 can be located above the cooling box 20, and when the bearing part 12 releases the energy compartment 201, the energy compartment 201 can fall from the bearing part 12 to the cooling box 20 and enter the cooling box 20 through the opening 21 of the cooling box 20 to contact the cooling liquid, so that the cooling liquid can cool the energy compartment 201.
[0040] In summary, in the test bench 100 of the embodiment of the utility model, the front compartment assembly 202 and the rear drive assembly 203 are mechanically decoupled from the energy compartment 201, the bearing part 12 of the bearing device 10 can bear or release the energy compartment 201, and the cooling box 20 is arranged below the bearing part 12, so that the energy compartment 201 can enter the cooling box 20 from the opening 21 of the cooling box 20 when thermal runaway occurs, thereby reducing the further development of thermal runaway, without the need for cooling treatment of the entire vehicle 200, and the test cost of the vehicle 200 is low.
[0041] Please refer to Figure 2In some embodiments, the bearing part 12 is capable of being extended and retracted relative to the support 11, and when the bearing part 12 is extended relative to the support 11, the bearing part 12 is capable of bearing the energy tank 201, and when the bearing part 12 is retracted relative to the support 11, the bearing part 12 is capable of releasing the energy tank 201.
[0042] Specifically, the bearing part 12 can be a plate-like part, and the bearing part 12 is capable of being extended and retracted relative to the support 11, which means that the bearing part 12 is capable of being extended or retracted relative to the edge of the support 11 towards the energy tank 201. The bearing part 12 can be extended and retracted relative to the support 11 under the action of a driving assembly, for example, the support 11 can be provided with a driving assembly, and the driving assembly can include a motor and a gear assembly connected with the motor, and the motor can drive the bearing part 12 to extend and retract relative to the support 11 through the gear assembly.
[0043] When the bearing part 12 is extended relative to the support 11, the bearing part 12 has a larger size for bearing, so as to be capable of bearing the energy tank 201, and when the bearing part 12 is retracted relative to the support 11, the bearing part 12 has a smaller size for bearing, so as to be capable of releasing the energy tank 201.
[0044] In one example, in the case of thermal runaway of the energy tank 201, a case outside the cooling box 20 can be pressed, so as to make the bearing part 12 retract relative to the support 11, so as to release the energy tank 201.
[0045] Therefore, in the above-mentioned embodiments, the bearing part 12 is capable of being extended and retracted relative to the support 11 to bear or release the energy tank 201, so that the bearing part 12 bears or releases the energy tank 201 in a simple and easy-to-implement manner, and this is conducive to reducing the cost of the test bench 100.
[0046] Please refer to Figures 1-2 In some embodiments, the support 11 includes a base 111 and a column 112 connected with the base 111, and the bearing part 12 is arranged on the column 112. Specifically, the base 111 can be a plate-like part, and the base 111 can be fixed on the floor through bolts or other fasteners, so that the position of the base 111 is adjustable to adapt to different vehicle 200 tests. The column 112 is a column-like part. The column 112 can be an I-shaped column 112, a square column 112 or other columns 112. The column 112 extends upward from the base 111, so that the support 11 has a certain height.
[0047] Therefore, in the above-mentioned embodiments, the base 111 can stabilize the position of the support 11, which is conducive to bearing the energy tank 201, and the column 112 can make the bearing part 12 located above the water tank, so that the energy tank 201 can be located above the water tank for testing.
[0048] Please refer to Figure 1In some embodiments, the number of the bearing devices 10 is multiple, and the multiple bearing devices 10 are arranged at intervals. For example, the number of the bearing devices 10 can be 2, 3, 4, 5, etc. It can be understood that each bearing device 10 is provided with a bearing part 12. Therefore, in the above-mentioned embodiments, the multiple bearing devices 10 can stably bear the energy bin 201, so that the energy bin 201 can smoothly proceed with the test.
[0049] In some embodiments, the number of the bearing devices 10 is greater than or equal to 3, and all the bearing devices 10 are arranged in a ring shape. For example, all the bearing devices 10 can be arranged in a triangular ring shape, a quadrilateral ring shape, a pentagonal ring shape, etc. In this way, in the above-mentioned embodiments, the number of the bearing devices 10 is conducive to further stably bearing the energy bin 201.
[0050] Please refer to Figure 3 In some embodiments, the test bench 100 comprises a cover 30 for closing the opening 21, and the cover 30 can open the opening 21 under the gravity of the energy bin 201. Specifically, the cover 30 can be arranged on the outer surface, the inner surface of the cooling box 20, or in the opening 21, and the cover 30 can close the opening 21, reduce the evaporation of the cooling liquid in the cooling box 20, improve the safety of the test bench 100, and open the opening 21 under the action of the energy bin 201, so that the energy bin 201 can smoothly enter the cooling box 20.
[0051] In some embodiments, the cover 30 comprises a cover film. In the above-mentioned embodiments, when the cover 30 is a cover film, the cover film is easy to deform, so that the energy bin 201 can break the cover film under the action of gravity, thereby smoothly entering the cooling box 20.
[0052] Of course, in other embodiments, the cover 30 can be a plate-like part, and the cover 30 can be rotatably arranged with the cooling box 20. Under the gravity of the energy bin 201, the cover 30 can rotate relative to the cooling box 20, thereby opening the opening 21 of the cooling box 20.
[0053] In some embodiments, the volume of the cooling box 20 is configured to be greater than the volume of the energy bin 201. In this way, the cooling box 20 can contain more cooling liquid, and the cooling box 20 can completely accommodate the energy bin 201, so that the energy bin 201 can be cooled more quickly.
[0054] Please refer to Figure 1 and Figure 3In some embodiments, the height H1 of the accommodating cavity 22 of the cooling box 20 is configured to be greater than the height H2 of the energy bin 201 (H1>H2). In the above-mentioned embodiments, the cooling box 20 can accommodate more cooling liquid, and the cooling liquid in the cooling box 20 can completely immerse the energy bin 201, so as to quickly cool the energy bin 201.
[0055] In some embodiments, the height ratio H1 / H2 of the accommodating cavity 22 of the cooling box 20 to the energy bin 201 is greater than or equal to 2. For example, the height ratio H1 / H2 can be 2, 3, 4, 5, etc. In the above-mentioned embodiments, the cooling liquid in the cooling box 20 further quickly cools the energy bin 201.
[0056] In some embodiments, the cooling box 20 is a heat-insulated box. Specifically, the cooling box 20 can be made of heat-insulating material, so that the heat-insulated box can reduce the heat generated by the energy bin 201 inside the cooling box 20 from being transmitted outward, and improve the use safety of the test bench 100.
[0057] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the above embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the specification of the present application. In particular, as long as there is no structural conflict, each technical feature mentioned in each embodiment can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A test bench for testing a vehicle, the vehicle comprising an energy compartment, a front compartment assembly, and a rear-wheel drive assembly, the energy compartment being located between the front compartment assembly and the rear-wheel drive assembly, the front compartment assembly and the rear-wheel drive assembly being mechanically decoupled from the energy compartment, characterized in that, The test bench includes: A support device, comprising a support frame and a support portion disposed on the support frame, the support portion being used to support the energy chamber or release the energy chamber; A cooling tank for containing coolant and disposed below the support portion, the cooling tank having an opening facing the support portion, the opening being configured to allow the energy chamber to enter the cooling tank.
2. The test bench according to claim 1, characterized in that, The supporting part is telescopic relative to the bracket. When the supporting part is extended relative to the bracket, it can support the energy chamber. When the supporting part is retracted relative to the bracket, it can release the energy chamber.
3. The test bench according to claim 1, characterized in that, The support includes a base and a column connected to the base, and the load-bearing part is disposed on the column.
4. The test bench according to claim 1, characterized in that, The number of the bearing devices is multiple, and the multiple bearing devices are arranged at intervals.
5. The test bench according to claim 4, characterized in that, The number of the supporting devices is greater than or equal to three, and all the supporting devices are arranged in a ring.
6. The test bench according to claim 1, characterized in that, The test bench includes a cover that closes the opening, and the cover is capable of opening the opening under the gravity of the energy chamber.
7. The test bench according to claim 6, characterized in that, The cover includes a cover film.
8. The test bench according to claim 1, characterized in that, The volume of the cooling box is configured to be larger than the volume of the energy chamber.
9. The test bench according to claim 1, characterized in that, The height of the cooling box's accommodating cavity is configured to be greater than the height of the energy chamber.
10. The test bench according to claim 1, characterized in that, The cooling box is an insulated box.