Plastic magnetic rotor lamp inspection device

By designing a plastic magnetic rotor light inspection device, and utilizing inclined rotating rollers and automatic quality inspection components, the problem of low efficiency in the appearance inspection of plastic magnetic rotors was solved, achieving efficient and accurate automatic quality inspection.

CN223565581UActive Publication Date: 2025-11-18张家港倍恩特磁塑科技有限公司
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Patent Information

Application Number
CN202422939873.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-18
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The visual inspection of plastic magnetic rotors relies on manual visual inspection or lighting sources, resulting in low work efficiency and cumbersome operation.

Method used

A plastic magnetic rotor light inspection device was designed, including an inclined rotating roller and a quality inspection component. It uses a camera probe, a lighting lamp and an ultrasonic flaw detection probe for automated quality inspection, and combines a rotary drive mechanism and a baffle to achieve automatic material feeding.

Benefits of technology

It improves the detection efficiency and accuracy of plastic magnetic rotors, realizes automated appearance inspection, and reduces operational complexity.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223565581U_ABST
    Figure CN223565581U_ABST
Patent Text Reader

Abstract

The utility model discloses a plastic magnetic rotor lamp inspection device, which particularly relates to the technical field of detection and comprises an inclined seat, a pair of supporting plates fixedly connected onto the inclined seat, a pair of rotating rollers rotatably connected onto the pair of supporting plates, and a plastic magnetic rotor placed on the pair of rotating rollers. One supporting plate is provided with a rotation driving mechanism used for driving the pair of rotating rollers to rotate, the rotation driving mechanism comprises a rotating motor, a first gear and a pair of second gears, and the pair of second gears are fixedly connected to the shaft ends of the pair of rotating rollers respectively; an assembling plate is erected on the inclined seat, a baffle is arranged at the bottom of the assembling plate and used for intercepting the plastic magnetic rotor on the rotating roller, and a quality inspection assembly used for quality inspection of the plastic magnetic rotor is arranged on the assembling plate; the quality inspection assembly comprises a camera probe, an illuminating lamp and an ultrasonic flaw detection probe which are fixedly connected to the bottom of the assembly plate. According to the utility model, the technical problems of low working efficiency and troublesome operation in the quality inspection of the appearance of the plastic magnetic rotor are solved.
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Description

Technical Field

[0001] This utility model relates to the field of detection technology, and more specifically, to a plastic magnetic rotor lamp inspection device. Background Technology

[0002] Magnetic plastics are a type of polymer magnetic material. Polymer magnetic materials are functional polymer materials that can record and release information such as sound, light, and electricity. They are one of the important basic materials of modern science and technology. Plastic magnetic rotors are composite materials made by high-temperature mixing of permanent magnet powder and nylon polymers. Currently, plastic magnetic rotors undergo visual inspection after processing, such as inspection for appearance defects like cracks and pores, to determine whether the processed plastic magnetic rotor is qualified.

[0003] Currently, the appearance inspection of plastic magnetic rotors mostly relies on manual visual observation of the rotor surface or the use of lighting sources for auxiliary observation to detect appearance defects. These methods are inefficient and cumbersome to operate. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a plastic magnetic rotor light inspection device. The technical problem to be solved by the present invention is that the quality inspection of the appearance of plastic magnetic rotors is inefficient and the operation is relatively complicated.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a plastic magnetic rotor light inspection device, comprising an inclined seat, a pair of support plates fixedly connected to the inclined seat, a pair of rotating rollers rotatably connected to the pair of support plates, a plastic magnetic rotor being placed on the pair of rotating rollers, a rotary drive mechanism for driving the pair of rotating rollers to rotate being provided on one of the support plates, an assembly plate being mounted on the inclined seat, a baffle being provided at the bottom of the assembly plate for intercepting the plastic magnetic rotor on the rotating rollers, and a quality inspection component for quality inspection of the plastic magnetic rotor being provided on the assembly plate.

[0006] In a preferred embodiment, the tilt angle of the rotating roller is 30-50 degrees.

[0007] In a preferred embodiment, the rotary drive mechanism includes a rotary motor fixedly connected to one side of one of the pallets, a gear one fixedly connected to the output end of the rotary motor, and a pair of gears two meshing with the gear one. The pair of gears two are respectively fixedly connected to the shaft ends of a pair of rotating rollers.

[0008] In a preferred embodiment, a housing is fixedly connected to the other side of one of the pallets, the housing being located outside the gear one and the gear two.

[0009] In a preferred embodiment, a support is fixedly connected to the inclined seat, and the assembly plate is fixedly connected to the support.

[0010] In a preferred embodiment, an extension device is fixedly connected to the assembly plate, and the baffle is fixedly connected to an output end of the extension device.

[0011] In a preferred embodiment, the quality inspection assembly comprises a camera probe, a lighting lamp and an ultrasonic flaw detection probe fixedly connected to the bottom of the assembly plate, and the top of the assembly plate is provided with a display screen.

[0012] The technical effects and advantages of the present application are as follows:

[0013] 1. The plastic magnetic rotor lamp inspection device can improve the detection efficiency, and the flexible extension of the baffle can make the plastic magnetic rotor realize the blanking in a blocking mode.

[0014] 2. The plastic magnetic rotor lamp inspection device can improve the quality inspection precision of the plastic magnetic rotor. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 Fig. 1 is a structural schematic view of the plastic magnetic rotor lamp inspection device of the present application.

[0016] Figure 2 Fig. 2 is a structural schematic view of the inclined seat, the rotating roller and the rotating driving mechanism of the present application.

[0017] Figure 3 Fig. 3 is a structural schematic view of the present application Figure 1 without the inclined seat, the rotating roller and the rotating driving mechanism.

[0018] Figure 4 Fig. 4 is a bottom view of the present application Figure 3 .

[0019] The reference signs are: 1, inclined seat; 2, supporting plate; 3, rotating roller; 4, rotating driving mechanism; 41, rotating motor; 42, gear one; 43, gear two; 5, assembling plate; 6, baffle; 7, quality inspection assembly; 71, camera probe; 72, illuminating lamp; 73, ultrasonic flaw detection probe; 8, shell; 9, support; 10, display screen; 11, telescopic device. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] In combination with the drawings, Figures 1-4 The utility model provides a kind of plastic magnetic rotor lamp detection device, the setting of inclined seat 1 can make the whole plastic magnetic rotor lamp detection device present inclined state, which can provide inclination for plastic magnetic rotor detection, so that the blanking of plastic magnetic rotor is detected, a pair of supporting plate 2 is fixedly connected on inclined seat 1, a pair of rotating roller 3 is rotatably connected on a pair of supporting plate 2, a pair of rotating roller 3 is used to place plastic magnetic rotor, a pair of rotating roller 3 rotates to make plastic magnetic rotor rotate, which can quickly leak out the outer surface of plastic magnetic rotor, so as to carry out the detection of appearance, one of supporting plate 2 is provided with rotating driving mechanism 4 for driving a pair of rotating roller 3 to rotate, assembling plate 5 is arranged on inclined seat 1, the bottom of assembling plate 5 is provided with baffle 6, baffle 6 is used to intercept plastic magnetic rotor on rotating roller 3, the setting of baffle 6 can be used to flexibly intercept plastic magnetic rotor in inclined state, so as to control plastic magnetic rotor to carry out blanking, quality inspection assembly 7 for plastic magnetic rotor quality inspection is arranged on assembling plate 5.

[0022] The inclination angle of rotating roller 3 is 30-50 degrees, rotating roller 3 is arranged in the inclined range of 30-50 degrees, so that plastic magnetic rotor arranged on rotating roller 3 can be moved downward under the action of gravity, and the convenience of blanking can be met in the process of rotating detection of plastic magnetic rotor.

[0023] Rotating driving mechanism 4 includes rotating motor 41 fixedly connected on one side of one of supporting plate 2, gear one 42 fixedly connected on the output end of rotating motor 41 and a pair of gear two 43 meshingly connected on gear one 42, a pair of gear two 43 are fixedly connected on the shaft end of a pair of rotating roller 3, and the output end of rotating motor 41 in the application penetrates supporting plate 2 and is connected with gear one 42.

[0024] Specifically, the rotating motor 41 is controlled by an external controller to work, which can drive the gear one 42 to rotate, and the meshing operation of the gear one 42 and the gear two 43 can make a pair of rotating rollers 3 rotate synchronously, so that the plastic magnetic rotor can be placed on a pair of rotating rollers 3, so that the plastic magnetic rotor can rotate, so that the appearance of the surface of the plastic magnetic rotor can be detected.

[0025] One of the supporting plates 2 is fixedly connected with a shell 8 on the other side, and the shell 8 is located outside the gear one 42 and the gear two 43. The shell 8 can provide shielding protection for the gear driving part, avoiding the operation risk when manually controlling the plastic magnetic rotor quality inspection.

[0026] The inclined seat 1 is fixedly connected with a support 9, and the assembly plate 5 is fixedly connected to the support 9. The support 9 can make the assembly plate 5 erected above the rotating roller 3.

[0027] The assembly plate 5 is fixedly connected with a telescopic device 11, and the baffle 6 is fixedly connected to the output end of the telescopic device 11. The telescopic device 11 can use a telescopic motor to provide telescopic power for the baffle 6. In the present application, the telescopic device 11 can realize telescopic control through an external existing controller.

[0028] Specifically, when the plastic magnetic rotor rotates and is set on a pair of rotating rollers 3 for appearance detection, the plastic magnetic rotor located at the end of the rotating roller 3 abuts against the side surface of the baffle 6, and after the plastic magnetic rotor completes the appearance detection, the telescopic device 11 controls the baffle 6 to rise to leave a discharging channel for the rotating roller 3. The inclined arrangement of the rotating roller 3 can make the plastic magnetic rotor fall freely, and the discharging position of the plastic magnetic rotor can be collected by the collecting device.

[0029] The quality inspection assembly 7 includes a camera probe 71 fixedly connected to the bottom of the assembly plate 5, a lighting lamp 72, and an ultrasonic flaw detection probe 73. The top of the assembly plate 5 is provided with a display screen 10. The display screen 10 can be used for imaging the camera probe 71 of the lighting lamp 72 to shoot the content of the imaging and the detection data of the ultrasonic flaw detection probe 73. The setting can be used for the camera probe 71 to shoot with light compensation, increasing the shooting clarity. The camera probe 71 can be enlarged when actually shooting the plastic magnetic rotor, which can improve the accuracy of the plastic magnetic rotor lamp inspection. Since the camera probe 71 with image enlargement is prior art equipment, it will not be described here.

[0030] Specifically, when the plastic magnetic rotor is arranged on a pair of rotating rollers 3 and rotates by driving the rotating rollers 3 to rotate through a rotating driving mechanism 4 to detect the rotation of the plastic magnetic rotor, when the plastic magnetic rotor is located below the quality inspection assembly 7, the illuminating lamp 72 can provide a light source to assist in irradiating the plastic magnetic rotor to increase the clarity of the surface of the plastic magnetic rotor, the camera probe 71 can shoot the picture of the surface of the plastic magnetic rotor to directly observe the appearance defects of the plastic magnetic rotor through the display screen 10, and the ultrasonic flaw detection probe 73 can use the existing ultrasonic flaw detection technology to detect the appearance defects of the plastic magnetic rotor, so that the ultrasonic flaw detection probe 73 cooperates with the camera probe 71 to detect the appearance defects of the plastic magnetic rotor, which can improve the detection accuracy. When the plastic magnetic rotor lamp inspection device detects the appearance of the plastic magnetic rotor, it only needs to be placed at the first end of the rotating roller 3 to let each plastic magnetic rotor pass through the assembly 7 for flaw detection and imaging, and then be discharged through the end of the rotating roller 3 in a blocking manner, so that the whole plastic magnetic rotor lamp inspection device can be more convenient for the feeding and discharging of the plastic magnetic rotor and the detection of defects. At the same time, the device is small in size and low in cost, and is easy to use and promote.

Claims

1. A magneto-plastic rotor light inspection apparatus, characterized by: The utility model provides a plastic magnetic rotor quality inspection device, including the inclined seat (1), the inclined seat (1) is fixedly connected with a pair of supporting plate (2), a pair of supporting plate (2) is rotatably connected with a pair of rotating roller (3), a pair of rotating roller (3) is used for placing plastic magnetic rotor, wherein one supporting plate (2) is provided with the rotation drive mechanism (4) for driving a pair of rotating roller (3) rotation, the assembly plate (5) is set up on the inclined seat (1), the bottom of assembly plate (5) is provided with the baffle (6), and the baffle (6) is used for intercepting the plastic magnetic rotor on rotating roller (3), and the quality inspection assembly (7) for plastic magnetic rotor quality inspection is provided on assembly plate (5).

2. A plastic magnetic rotor light inspection apparatus according to claim 1, characterized in that: The inclination angle of the rotating roller (3) is 30-50 degrees.

3. A plastic magnetic rotor light inspection apparatus according to claim 1, characterized in that: The rotation drive mechanism (4) includes a rotary motor (41) fixedly connected to one side of the supporting plate (2), a gear one (42) fixedly connected to the output end of the rotary motor (41), and a pair of gear two (43) engagedly connected to the gear one (42), with the pair of gear two (43) fixedly connected to the shaft end of the pair of rotating roller (3) respectively.

4. A plastic magnetic rotor light inspection apparatus according to claim 3, characterized in that: The other side of one supporting plate (2) is fixedly connected with a housing (8), and the housing (8) is located outside the gear one (42) and the gear two (43).

5. A plastic magnetic rotor light inspection apparatus according to claim 1, characterized in that: The inclined seat (1) is fixedly connected with a support (9), and the assembly plate (5) is fixedly connected to the support (9).

6. A plastic magnetic rotor light inspection apparatus according to claim 1, characterized in that: The assembly plate (5) is fixedly connected with a telescopic device (11), and the baffle (6) is fixedly connected to the output end of the telescopic device (11).

7. A plastic magnetic rotor light inspection apparatus according to claim 1, characterized in that: The quality inspection assembly (7) includes a camera probe (71) fixedly connected to the bottom of the assembly plate (5), an illuminating lamp (72), and an ultrasonic flaw detection probe (73), and the top of the assembly plate (5) is provided with a display screen (10).