Aggregate detection comprehensive control equipment
By designing an integrated control device for aggregate testing, the problems of automatic control and temperature regulation in ore aggregate particle size testing devices have been solved, achieving automatic control and stable operation, and improving testing efficiency and accuracy.
Patent Information
- Application Number
- CN202423278200.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing ore aggregate particle size detection devices cannot automatically switch on and off based on whether there is material on the conveyor belt, and cannot adjust the operating temperature, resulting in unstable operation of the device.
An aggregate testing and control device was designed, comprising a control unit, a testing unit, and a temperature control unit. The control unit controls the opening and closing of the testing unit and the temperature control unit. The testing unit includes a laser, a camera, and an optical flow sensor, while the temperature control unit includes a cooling fan and a heating element, thereby achieving automatic control and temperature regulation.
The system automatically controls the on/off state of the imaging device based on the presence of materials, and ensures stable operation of the device through temperature regulation, thereby improving detection efficiency and accuracy.
Smart Images
Figure CN223566072U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ore aggregate detection technical field, and specifically is a kind of aggregate detection comprehensive control equipment. BACKGROUND
[0002] Ore aggregate particle size classification is crucial for ore processing, utilization and beneficiation process. Different particle size grades can affect the physical and chemical properties of ore, and thus affect the efficiency of its extraction and processing. For example, coarser ore particles can require more energy and time to break and grind, while finer particles can be more easily floated or subjected to other chemical treatments.
[0003] Ore aggregate particle size classification requires taking pictures of aggregate by 2D or 3D camera to obtain particle size information of aggregate, and statistical analysis of particle size information to obtain the distribution ratio of aggregate particle size. However, the existing photographing device cannot automatically turn on or off according to whether there is material on the belt. Usually, the photographing device is in a constant-on state. To ensure stable operation of the photographing device, the working temperature should not exceed the maximum working temperature and not be lower than the minimum working temperature. The existing photographing device does not have a setting to adjust the working temperature of the photographing device. SUMMARY
[0004] The utility model aims at providing a kind of aggregate detection comprehensive control equipment.
[0005] A kind of aggregate detection comprehensive control equipment, including shell, the center of the lower part of the shell is provided with comprehensive control device, the two sides of the comprehensive control device are provided with the detection device electrically connected with comprehensive control device, the rear side of the shell is provided with temperature regulating device electrically connected with comprehensive control device.
[0006] Further, the detection device includes a laser, a camera and an optical flow sensor, a detection cavity is provided in the shell, a U-shaped mounting seat is fixedly provided in the detection cavity, an installation beam is clamped in the U-shaped mounting seat, a laser and a camera are respectively fixedly provided on the left and right sides of the installation beam, a detection port matched with the laser and the camera is formed in the bottom of the shell, an optical flow sensor is fixedly provided in the bottom of the shell, and the laser, the camera and the optical flow sensor are electrically connected with the comprehensive control device.
[0007] Further, the comprehensive control device includes a comprehensive control board, a comprehensive control box is fixedly provided at the center of the lower part of the shell, the comprehensive control board is fixedly provided in the comprehensive control box, and the comprehensive control board is electrically connected with the laser, the camera and the optical flow sensor.
[0008] Further, the temperature adjusting device comprises a heat dissipation fan and a heating sheet, a temperature control box in communication with the detection cavity is fixedly arranged at the back side of the shell, the heat dissipation fan and the heating sheet are fixedly arranged in the temperature control box, a temperature sensor is arranged in the detection cavity, and the temperature sensor, the heat dissipation fan and the heating sheet are electrically connected with the control panel.
[0009] Further, an LED light source is fixedly arranged at the bottom of the shell, and the LED light source is electrically connected with the control panel.
[0010] To sum up, the utility model has the following beneficial effects:
[0011] The control device is used for controlling the opening and closing of the detection device and the temperature adjusting device.The detection device is used for detecting whether the conveying belt is in a running state, detecting whether there is aggregate on the conveying belt through the aggregate accumulation height, and taking a photo of the aggregate.The temperature adjusting device is used for detecting and adjusting the temperature inside the shell, and ensuring the stable operation of the detection device. BRIEF DESCRIPTION OF DRAWINGS
[0012] The utility model will be further explained in detail in combination with the drawings and specific embodiments:
[0013] Figure 1 It is a front view of an aggregate detection control device.
[0014] Figure 2 It is a bottom view of an aggregate detection control device.
[0015] Figure 3 It is a three-dimensional structure schematic diagram of an aggregate detection control device. Figure 1
[0016] Figure 4 It is a three-dimensional structure schematic diagram of an aggregate detection control device. Figure 2
[0017] Figure 5 It is an exploded view of an aggregate detection control device.
[0018] Figure 6 It is a structure schematic diagram of a shell of an aggregate detection control device.
[0019] In the figure: 1-shell, 2-detection cavity, 3-U-shaped mounting seat, 4-mounting beam, 5-laser, 6-camera, 7-detection port, 8-optical flow sensor, 9-temperature control box, 10-control panel, 11-LED light source, 12-temperature sensor, 13-temperature control box, 14-heat dissipation fan, 15-heating sheet. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] The utility model will be further described below in combination with the accompanying drawings Figures 1-6 The utility model will be further described below in combination with the accompanying drawings
[0022] A kind of aggregate detection integrated control equipment, including shell 1, the center of the lower part of shell 1 is provided with integrated control device, the both sides of integrated control device are provided with the detection device electrically connected with integrated control device, the rear side of shell 1 is provided with temperature regulating device electrically connected with integrated control device.
[0023] In the embodiment, integrated control device is used to control the opening and closing of detection device and temperature regulating device.Detection device is used to detect whether conveying belt is in running state, and whether there is aggregate on conveying belt by the accumulation height of aggregate, and the photographing of aggregate.Temperature regulating device is used to detect and adjust the temperature inside shell 1, to ensure the stable operation of detection device.
[0024] Detection device includes laser 5, camera 6 and light flow sensor 8, shell 1 is provided with detection cavity 2, U-shaped mounting seat 3 is fixedly arranged in detection cavity 2, mounting beam 4 is clamped in U-shaped mounting seat 3, laser 5 and camera 6 are fixedly arranged on the left and right sides of mounting beam 4 respectively, detection port 7 that cooperates with laser 5 and camera 6 is formed in the bottom of shell 1, light flow sensor 8 is fixedly arranged in the bottom of shell 1, laser 5, camera 6 and light flow sensor 8 are electrically connected with integrated control device, integrated control device includes integrated control board 10, integrated control box 9 is fixedly arranged in the center of the lower part of shell 1, integrated control board 10 is fixedly arranged in integrated control box 9, integrated control board 10 is electrically connected with laser 5, camera 6 and light flow sensor 8, LED light source 11 is fixedly arranged in the bottom of shell 1, and LED light source 11 is electrically connected with integrated control board 10.
[0025] In the embodiment, integrated control board 10, i.e. control mainboard, is prior art in the reapplication of the present application, and integrated control board 10 is connected with computer through Ethernet, for receiving the signal of light flow sensor 8, and controlling the opening and closing of laser 5, camera 6 and LED light source 11.
[0026] The light flow sensor 8 is used to detect whether the conveying belt is in a running state, and whether there is aggregate on the conveying belt through the accumulation height of the aggregate. When the light flow sensor 8 detects that the conveying belt is in a running state and there is aggregate accumulation on the conveying belt, a signal is transmitted to the main control panel 10 and transmitted to the computer through Ethernet. The computer controls the laser 5, the camera 6 and the LED light source 11 to be turned on through the main control panel 10, obtains the particle size information of the aggregate, statistically analyzes the particle size information, and obtains the distribution proportion of the particle size of the aggregate.
[0027] The temperature adjusting device includes a cooling fan 14 and a heating sheet 15. A temperature control box 13 in communication with the detection cavity 2 is fixedly arranged at the rear side of the shell 1. The cooling fan 14 and the heating sheet 15 are fixedly arranged in the temperature control box 13. A temperature sensor 12 is arranged in the detection cavity 2. The temperature sensor 12, the cooling fan 14 and the heating sheet 15 are electrically connected with the main control panel 10.
[0028] In the embodiment, when the temperature sensor 12 detects the temperature inside the detection cavity 2, a signal is transmitted to the main control panel 10 and transmitted to the computer through Ethernet. When the detected temperature exceeds the set cooling temperature threshold, the computer controls the cooling fan 14 to cool the detection cavity 2 through the main control panel 10. When the temperature drops to the set minimum value, the cooling fan 14 is turned off. When the detected temperature is lower than the set heating temperature threshold, the computer controls the heating sheet 15 to heat the detection cavity 2 through the main control panel 10. When the temperature rises to the set minimum value, the heating sheet 15 is turned off.
[0029] In the description of the patent, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the patent.
[0030] In the description of the patent, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "setting" should be understood broadly, for example, it can be fixedly connected, arranged, or detachably connected, arranged, or integrally connected, arranged. For those skilled in the art, the specific meaning of the above terms in the patent can be understood according to the specific circumstances.
Claims
1. An aggregate testing and control system, comprising a housing (1), characterized in that, A control device is provided at the center of the lower part of the housing (1), and detection devices electrically connected to the control device are provided on both sides of the control device. A temperature regulating device electrically connected to the control device is provided on the rear side of the housing (1).
2. The aggregate testing and control equipment as described in claim 1, characterized in that, The detection device includes a laser (5), a camera (6) and an optical flow sensor (8). A detection cavity (2) is provided inside the housing (1). A U-shaped mounting base (3) is fixedly provided inside the detection cavity (2). A mounting beam (4) is installed inside the U-shaped mounting base (3). The laser (5) and the camera (6) are fixedly provided on the left and right sides of the mounting beam (4) respectively. A detection port (7) is provided at the bottom of the housing (1) to cooperate with the laser (5) and the camera (6). An optical flow sensor (8) is fixedly provided at the bottom of the housing (1). The laser (5), the camera (6) and the optical flow sensor (8) are all electrically connected to the integrated control device.
3. The aggregate testing and control equipment as described in claim 2, characterized in that, The integrated control device includes an integrated control board (10), and an integrated control box (9) is fixedly installed at the center of the lower part of the housing (1). The integrated control board (10) is fixedly installed inside the integrated control box (9). The integrated control board (10) is electrically connected to the laser (5), the camera (6) and the optical flow sensor (8).
4. The aggregate testing and control equipment as described in claim 3, characterized in that, The temperature regulating device includes a cooling fan (14) and a heating element (15). A temperature control box (13) connected to the detection chamber (2) is fixedly installed on the rear side of the housing (1). The cooling fan (14) and the heating element (15) are fixedly installed inside the temperature control box (13). A temperature sensor (12) is installed inside the detection chamber (2). The temperature sensor (12), the cooling fan (14) and the heating element (15) are all electrically connected to the integrated control board (10).
5. The aggregate testing and control equipment as described in claim 4, characterized in that, An LED light source (11) is fixedly installed at the bottom of the housing (1), and the LED light source (11) is electrically connected to the integrated control board (10).