Automatic wiring device for intelligent power grid construction

By using a vacuum suction clamp and a servo motor-driven cabling arm, combined with a sensor monitoring and control system, the problem of complex structure in existing automated cabling devices has been solved, enabling efficient and precise automated cabling of cables in smart grid construction.

CN223567185UActive Publication Date: 2025-11-18SHAANXI CHUNQIU CONSTR ENG GRP CO LTD
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Patent Information

Application Number
CN202422930329.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-18
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing automated cabling devices are complex in structure and difficult to operate, making it difficult to meet the complex cabling needs of smart grids, and their cabling efficiency and accuracy are insufficient.

Method used

Employing a vacuum suction clamp and a servo motor-driven wiring arm, combined with a sensor monitoring and control system, it achieves automated cable clamping, angle adjustment, and precise wiring. The system also enables automatic cable supply and high-precision positioning via guide rails and conveyor belts.

Benefits of technology

It improves wiring efficiency and accuracy, reduces operational difficulty, meets the diverse needs of cable wiring in smart grid construction, and ensures the automation and precision of wiring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic wiring device for intelligent power grid construction, and belongs to the technical field of electric power engineering.The automatic wiring device comprises a base, supporting legs are fixedly installed at the four corners of the bottom end of the base, a plurality of sets of positioning holes are formed in the top of the base, and a wiring mechanism is arranged above the base and comprises a guide rail installed at the top of the base; positioning blocks are fixedly mounted at four corners of the bottom end of the guide rail; according to the cable clamping device, the cable is clamped through the clamping device, the clamping device is a vacuum adsorption type clamping device, cables of different materials and specifications can be clamped, then a first motor is started to drive a screw to rotate, a moving block is made to move in the horizontal direction under the action of threads, and meanwhile, the moving block is driven to move in the horizontal direction. The wiring arm can be driven to adjust the angle through the electric rotating disc, the diversified requirements of cable wiring angles in complex power grid construction can be met, the wiring efficiency and accuracy are improved, meanwhile, the device is simple in structure, and the operation difficulty is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electric power engineering, and particularly relates to an automatic wiring device for smart grid construction. BACKGROUND

[0002] With the rapid development of smart grid, the power grid wiring work becomes more and more complex, and the emergence of automatic wiring device greatly improves the efficiency, safety and reliability of power network construction.

[0003] The traditional wiring mode mainly relies on manual operation, which is low in efficiency and prone to errors. In recent years, although some automatic wiring equipment has appeared, wiring operation is realized through mechanical arms or guide rail systems, but these devices are often difficult to be widely applied due to complex structure and operation.

[0004] Therefore, the present application provides an automatic wiring device for smart grid construction. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiencies of the prior art, the present application provides an automatic wiring device for smart grid construction, which overcomes the deficiencies of the prior art and aims to solve the problems in the prior art.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: an automatic wiring device for smart grid construction, comprising a base, characterized in that four corners of the bottom end of the base are fixedly installed with supporting legs, a plurality of groups of positioning holes are formed in the top of the base, a wiring mechanism is arranged above the base, the wiring mechanism comprises a guide rail, the guide rail is installed on the top of the base, positioning blocks are fixedly installed at the bottom end of the guide rail, the positioning blocks are inserted into the positioning holes, an adjusting groove is formed in the top of the guide rail, a first motor is fixedly installed on one side of the guide rail, a screw rod is rotatably installed inside the guide rail at the adjusting groove, one end of the screw rod penetrates through the side wall of the guide rail and is fixedly connected with the output end of the first motor, a moving block is threadedly connected with the outer surface of the screw rod, an electric turntable is fixedly installed at the top end of the moving block, a wiring arm is fixedly installed at the top of the electric turntable, and a gripper is fixedly installed at the end of the wiring arm away from the electric turntable.

[0007] By adopting the above technical scheme, the cable is clamped by the gripper, the gripper is a vacuum suction type gripper, cables of different materials and specifications can be clamped, then the first motor is started to drive the screw rod to rotate, the moving block moves in the horizontal direction under the action of the screw thread, at the same time, the electric turntable can drive the wiring arm to adjust the angle, which is conducive to meeting the diversification demand of cable wiring angle in complex power grid construction, improving the wiring efficiency and accuracy, and the device has simple structure, greatly reducing the operation difficulty.

[0008] As a preferred technical solution of the present application, a controller is fixedly installed on one side of the base, and the controller is electrically connected with the clamp, the wiring arm and the first motor.

[0009] By using the above technical solution, the actions of the clamp, the wiring arm and the first motor are controlled by the controller, which is conducive to realizing automatic wiring.

[0010] As a preferred technical solution of the present application, a fixed frame is fixedly installed on one side of the base, a cable storage box is fixedly installed on the top of the base, a clamping arm is fixedly installed on one side of the cable storage box, and a rectangular box is arranged between the cable storage box and the wiring mechanism.

[0011] By using the above technical solution, the cable is placed in the cable storage box in advance, the cable in the cable storage box is placed on the outer surface of the conveying belt by the clamping arm, then the second motor is started to drive a group of rollers connected thereto to rotate, and the other rollers are driven to rotate together under the action of the conveying belt, so that the cable is conveyed to the wiring mechanism, thereby facilitating automatic supply of the cable.

[0012] As a preferred technical solution of the present application, a sensor is fixedly installed on the clamping surface of the clamp, and the sensor is electrically connected with the controller.

[0013] By using the above technical solution, the position and state of the cable are monitored in real time to ensure the wiring accuracy, and the control system adjusts the actions of the wiring arm and the clamp according to the feedback of the sensor to realize precise wiring.

[0014] As a preferred technical solution of the present application, the four positioning holes are a group, and a plurality of groups of the positioning holes can at least form three groups.

[0015] By using the above technical solution, a group of positioning holes corresponds to four positioning blocks at the bottom of a group of guide rails, and a plurality of groups of the positioning holes can at least form three groups for fixing guide rails of different specifications, thereby adapting to the wiring requirements of different scenes.

[0016] As a preferred technical solution of the present application, guide grooves are formed on both sides of the adjusting groove inside the guide rail, guide rods are installed on both sides of the moving block, and one ends of the guide rods away from the moving block are slidably connected to the guide grooves.

[0017] By adopting the technical scheme, the guiding rod is driven to slide in the guiding groove when the moving block moves, and the guiding rod plays a guiding role on the moving block, which is beneficial to the stability of the moving block when moving.

[0018] As a preferred technical scheme of the present application, the first motor is a servo motor.

[0019] By adopting the technical scheme, the high-precision positioning and rapid response of the servo motor are beneficial to realizing high-precision position control of the cable, thereby improving the wiring precision.

[0020] As a preferred technical scheme of the present application, the bottom end of the supporting leg is fixedly provided with a non-slip pad.

[0021] By adopting the technical scheme, the non-slip pad increases the friction between the supporting leg and the ground, thereby improving the stability of the device when working.

[0022] The beneficial effects of the present application are as follows:

[0023] 1. The cable is clamped by the clamp, wherein the clamp is a vacuum suction type clamp, and cables of different materials and specifications can be clamped. Then, the first motor is started to drive the screw to rotate, so that the moving block moves in the horizontal direction under the action of the screw thread. Meanwhile, the wiring arm can be adjusted in angle by the electric turntable, which is beneficial to meet the diversified needs of cable wiring angle in complex power grid construction, improve the wiring efficiency and accuracy, and greatly reduce the operation difficulty.

[0024] 2. The actions of the clamp, the wiring arm and the first motor are controlled by the controller, which is beneficial to realize automatic wiring. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 The figure is a schematic diagram of the overall structure of the present application.

[0026] Figure 2 The figure is Figure 1 The figure is a schematic diagram of the enlarged structure at position A in the figure.

[0027] Figure 3 The figure is a schematic diagram of the wiring mechanism structure of the present application.

[0028] Figure 4 The figure is a schematic diagram of part of the present application.

[0029] In the figure: 1, base; 2, leg; 3, positioning hole; 4, wiring mechanism; 401, guide rail; 402, positioning block; 403, adjusting groove; 404, first motor; 405, screw rod; 406, moving block; 407, electric turntable; 408, wiring arm; 409, holder; 5, controller; 6, fixing frame; 7, cable storage box; 8, clamping arm; 9, rectangular box; 901, support; 902, conveyor belt; 903, second motor; 10, sensor; 11, guide groove; 12, guide rod; 13, non-slip pad. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0031] REFERENCE Figures 1-4 An automatic wiring device for smart grid construction includes a base 1, legs 2 are fixedly installed at the bottom corners of the base 1, a plurality of groups of positioning holes 3 are formed in the top of the base 1, a wiring mechanism 4 is arranged above the base 1, the wiring mechanism 4 includes a guide rail 401, the guide rail 401 is installed on the top of the base 1, positioning blocks 402 are fixedly installed at the bottom corners of the guide rail 401, the positioning blocks 402 are inserted into the positioning holes 3, an adjusting groove 403 is formed in the top of the guide rail 401, a first motor 404 is fixedly installed on one side of the guide rail 401, a screw rod 405 is rotatably installed inside the guide rail 401 at the adjusting groove 403, one end of the screw rod 405 penetrates through the side wall of the guide rail 401 and is fixedly connected with the output end of the first motor 404, a moving block 406 is threadedly connected with the outer surface of the screw rod 405, an electric turntable 407 is fixedly installed at the top end of the moving block 406, a wiring arm 408 is fixedly installed at the top of the electric turntable 407, and a holder 409 is fixedly installed at the end of the wiring arm 408 away from the electric turntable 407.

[0032] The cable is clamped by the holder 409, wherein the holder 409 is a vacuum suction type holder, which can clamp cables of different materials and specifications, then the first motor 404 is started to drive the screw rod 405 to rotate, so that the moving block 406 moves in the horizontal direction under the action of the threads, at the same time, the electric turntable 407 can drive the wiring arm 408 to adjust the angle, which is conducive to meeting the diversification demand of the cable wiring angle in complex grid construction, improving the wiring efficiency and accuracy, and at the same time, the device has a simple structure, greatly reducing the operation difficulty.

[0033] The side of the base 1 is fixedly installed with a fixing frame 6, the top of the base 1 is fixedly installed with a cable storage box 7, one side of the cable storage box 7 is fixedly installed with a clamping arm 8, the cable storage box 7 is provided with a rectangular box 9 between the cabling mechanism 4, the rectangular box 9 is fixedly installed on the top end of the fixing frame 6, the top of the rectangular box 9 is fixedly installed with a support 901, a plurality of groups of roller shafts are rotatably installed on the top of the support 901, the outer surface of the roller shaft is transmissionally connected with a conveying belt 902, one side of the support 901 is fixedly installed with a second motor 903, and the output end of the second motor 903 is fixedly installed with a group of roller shafts.

[0034] By placing the cable in the cable storage box 7 in advance, the cable in the cable storage box 7 is placed on the outer surface of the conveying belt 902 through the clamping arm 8, then the second motor 903 is started to drive a group of roller shafts connected thereto to rotate, and under the action of the conveying belt 902, the other roller shafts are driven to rotate together, so that the cable is conveyed to the cabling mechanism 4, thereby facilitating automatic supply of the cable.

[0035] With reference to Figure 1 , one side of the base 1 is fixedly installed with a controller 5, the controller 5 is electrically connected with the clamping device 409, the cabling arm 408 and the first motor 404; the clamping surface of the clamping device 409 is fixedly installed with a sensor 10, and the sensor 10 is electrically connected with the controller 5; the guide rails 401 are provided with guide grooves 11 on both sides of the adjusting grooves 403 in the interiors, and the moving blocks 406 are provided with guide rods 12 on both sides, and one end of the guide rod 12 away from the moving block 406 is slidably connected to the guide groove 11;

[0036] The actions of the clamping device 409, the cabling arm 408 and the first motor 404 are controlled by the controller 5, which is beneficial to realize automatic cabling; the position and state of the cable are monitored in real time to ensure the cabling precision, and meanwhile, the controller adjusts the actions of the cabling arm and the clamping device according to the feedback of the sensor to realize precise cabling; when the moving block 406 moves, the guide rod 12 slides in the guide groove 11, and the guide rod 12 plays a guiding role on the moving block 406, which is beneficial to the stability of the moving block 406 when moving.

[0037] With reference to Figure 1 , the four positioning holes 3 are a group, and a plurality of groups of positioning holes 3 can at least form three groups; the first motor 404 is a servo motor; a group of positioning holes 3 corresponds to four positioning blocks 402 fixed at the bottom of a group of guide rails 401, and a plurality of groups of positioning holes 3 can at least form three groups, which are used for fixing guide rails 401 of different specifications to adapt to the cabling requirements of different scenes; the servo motor has the characteristics of high-precision positioning and rapid response, which is beneficial to realize high-precision position control of the cable, thereby improving the cabling precision.

[0038] With reference to Figure 1The bottom end of the supporting leg 2 is fixedly provided with an antiskid pad 13.

[0039] Working principle: the cable is clamped by the clamp 409, the clamp 409 is a vacuum adsorption clamp, and cables of different materials and specifications can be clamped, then the first motor 404 is started to drive the screw rod 405 to rotate, the moving block 406 moves in the horizontal direction under the action of the screw thread, at the same time, the wiring arm 408 can be adjusted in angle through the electric turntable 407, which is beneficial to meet the diversification demand of cable wiring angle in complex power grid construction, improve the wiring efficiency and accuracy, and the device structure is simple, which greatly reduces the operation difficulty, the controller 5 controls the actions of the clamp 409, the wiring arm 408 and the first motor 404, which is beneficial to realize automatic wiring.

[0040] The cable is placed in the cable storage box 7 in advance, the cable in the cable storage box 7 is placed on the outer surface of the conveyor belt 902 through the clamping arm 8, then the second motor 903 is started to drive a group of roller shafts to rotate, the other roller shafts are driven to rotate under the action of the conveyor belt 902, the cable is conveyed to the wiring mechanism 4, thereby being beneficial to realize automatic supply of the cable, the position and state of the cable are monitored in real time, the wiring precision is ensured, at the same time, the control system adjusts the actions of the wiring arm and the clamp according to the feedback of the sensor, and precise wiring is realized.

[0041] At the same time, a group of positioning holes 3 correspond to fix four positioning blocks 402 at the bottom of the guide rail 401, a plurality of groups of positioning holes 3 can at least form three groups, which are used for fixing guide rails 401 of different specifications, so as to adapt to wiring demands in different scenes; the guide rod 12 slides in the guide groove 11 when the moving block 406 moves, and the guide rod 12 plays a guiding role on the moving block 406, which is beneficial to the stability of the moving block 406 when moving.

[0042] In addition, the servo motor has the characteristics of high-precision positioning and rapid response, which is beneficial to realize high-precision position control of the cable, thereby improving the wiring precision, and the antiskid pad 13 increases the friction between the supporting leg 2 and the ground, thereby improving the stability of the device when working.

[0043] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the foregoing embodiments of the present application are described in detail, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic wiring device for smart grid construction, comprising a base (1), characterized in that, The bottom end of the base (1) is fixedly installed with supporting legs (2), the top of the base (1) is provided with a plurality of groups of positioning holes (3), the upper side of the base (1) is provided with a wiring mechanism (4), the wiring mechanism (4) comprises guide rails (401), the guide rails (401) are installed on the top of the base (1), the bottom end of the guide rail (401) is fixedly installed with positioning blocks (402), the positioning blocks (402) are inserted into the positioning holes (3), the top of the guide rail (401) is provided with an adjusting groove (403), one side of the guide rail (401) is fixedly installed with a first motor (404), a screw rod (405) is rotatably installed inside the guide rail (401) at the adjusting groove (403), one end of the screw rod (405) penetrates the side wall of the guide rail (401) and is fixedly connected with the output end of the first motor (404), the outer surface of the screw rod (405) is threadedly connected with a moving block (406), the top end of the moving block (406) is fixedly installed with an electric turntable (407), the top of the electric turntable (407) is fixedly installed with a wiring arm (408), one end of the wiring arm (408) away from the electric turntable (407) is fixedly installed with a gripper (409).

2. The automatic wiring device for smart grid construction of claim 1, wherein, One side of the base (1) is fixedly installed with a controller (5), the controller (5) is electrically connected with the gripper (409), the wiring arm (408) and the first motor (404).

3. The automatic wiring device for smart grid construction of claim 1, wherein, One side of the base (1) is fixedly installed with a fixing frame (6), the top of the base (1) is fixedly installed with a cable storage box (7), one side of the cable storage box (7) is fixedly installed with a clamping arm (8), the cable storage box (7) and the wiring mechanism (4) are provided with a rectangular box (9), the rectangular box (9) is fixedly installed on the top end of the fixing frame (6), the top of the rectangular box (9) is fixedly installed with a support (901), a plurality of groups of roller shafts are rotatably installed on the top of the support (901), the outer surface of the roller shaft is drivingly connected with a conveyor belt (902), one side of the support (901) is fixedly installed with a second motor (903), the output end of the second motor (903) is fixedly installed with a group of roller shafts.

4. The automatic wiring device for smart grid construction of claim 2, wherein, The clamping surface of the gripper (409) is fixedly installed with a sensor (10), and the sensor (10) is electrically connected with the controller (5).

5. The automatic wiring device for smart grid construction of claim 1, wherein, The four positioning holes (3) form a group, and a plurality of groups of positioning holes (3) can form at least three groups.

6. The automatic wiring device for smart grid construction of claim 1, wherein, The inside of the guide rail (401) is provided with guide grooves (11) on both sides of the adjusting groove (403), and the moving block (406) is provided with guide rods (12) on both sides, and one end of the guide rod (12) away from the moving block (406) is slidingly connected with the guide groove (11).

7. The automatic wiring device for smart grid construction of claim 1, wherein, The first motor (404) is a servo motor.

8. The automatic wiring device for smart grid construction of claim 1, wherein, The bottom end of the supporting leg (2) is fixedly installed with a non-slip pad (13).