Voice coil and voice gauge assembling mechanism
By combining a line scan profiler and a voice coil height adjustment component, the problem of height difference control in the assembly of voice coils and tone gauges was solved, realizing automated assembly and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202422515279.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-10-17
AI Technical Summary
In the existing technology, it is difficult to control the height difference between the coil centerline and the bottom reference plane of the tone gauge during the assembly of the voice coil and tone gauge, resulting in inconsistent product quality and low efficiency of manual operation.
The voice coil centerline is determined by a line scan profiler, and the voice coil height is dynamically adjusted by a voice coil height adjustment component. Combined with a robot and a multi-axis motion module, the automated assembly of the voice coil and tone gauge is achieved.
This achieves highly consistent assembly of the voice coil and tone gauge, improving product quality, significantly increasing production efficiency, and reducing labor intensity.
Smart Images

Figure CN223567797U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to loudspeaker production voice coil and sound gauge assembly technical field, concretely is a voice coil and sound gauge assembly mechanism. BACKGROUND
[0002] The voice coil is the coil of the loudspeaker through the electric current, is the important component of the mechanical wave system of the dynamic loudspeaker, also can be said the heart of the loudspeaker, and the performance of voice coil will influence the sound intensity characteristic of loudspeaker, because the inner diameter size of voice coil is smaller than the outer diameter size of sound gauge, and the automation realization is difficult, so current all is artificial and extrudes sound gauge after then suits into voice coil, completes the assembly work.
[0003] In the prior art, personnel usually manually assemble, but the height difference between the coil center line of the voice coil and the bottom surface reference surface of the sound gauge is a very important process index, which will affect the sound quality of the loudspeaker, since the coil center line of the voice coil is inconsistent for each product, so it is difficult to control the height difference by manual assembly, which will lead to uneven quality of products, and cannot be controlled, and is prone to cause product failure due to manual operation, and there is a problem of low efficiency of manual production operation. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a voice coil and sound gauge assembly mechanism to solve the problem that the height difference is difficult to control by manual assembly in the use of the existing device, which will lead to uneven quality of products, and cannot be controlled, and is prone to cause product failure due to manual operation, and there is a problem of low efficiency of manual production operation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a voice coil and sound gauge assembly mechanism, comprising a turntable assembly, a voice coil assembly assembly, a sound gauge clamping assembly, a voice coil position detection assembly, a voice coil height adjustment assembly and a voice coil tray, the turntable assembly has a DDR mounting base, and the top end of the DDR mounting base is rotationally installed with a turntable body.
[0006] The top end of the rotating disc body is provided with four jigs substrates arranged at equal intervals, the bottom end of the rotating disc body is provided with a jack-up plate adaptively matched with the jigs substrates, the top end of the jack-up plate is fixedly connected with a jack-up guide column, the top end of the jack-up guide column is fixedly connected with a jack-up block, an ascending groove adaptively matched with the jack-up block is formed through the jigs substrates and the upper and lower ends of the rotating disc body, and the jack-up block is inserted into the ascending groove, the top end of the jack-up plate is provided with a jack-up spring at the corner position, a through hole adaptively matched with the jack-up spring is arranged at the edge corner position of the upper and lower ends of the jigs substrates, the top end of the through hole is provided with a guide linear bearing, the bottom end of the guide linear bearing is fixedly connected with a guide shaft, the guide shaft passes through the through hole, and the guide shaft is located in the inside of the jack-up spring, the top end of the jack-up spring abuts against the guide linear bearing, the top end of the jigs substrate is provided with a sound gauge body at the side position through a product positioning column, the outside of the sound gauge body is provided with a voice coil body, a quick-change knob is arranged at the top end of the jigs substrate at the center position, and the jigs substrate is detachably connected with the rotating disc assembly through the quick-change knob.
[0007] The voice coil assembly has a robot mounting base, the robot mounting base is installed at the rear of the DDR mounting base, the top end of the robot mounting base is installed with a four-axis robot body, one side of the robot mounting base is provided with a robot drag chain adaptively matched with the four-axis robot body, the robot drag chain is installed at the rear of the DDR mounting base, and the position of the robot drag chain is matched with the four-axis robot body, one end of the four-axis robot body away from the robot drag chain is installed with a gripper mounting plate through a robot fixing seat, the bottom end of the gripper mounting plate is installed with a push rod mounting plate at the center position, the front end of the push rod mounting plate is provided with a guide rail body, the rear end of the push rod mounting plate is installed with an electric push rod, the front end of the guide rail body is slidably installed with a guide push plate, the bottom end of the guide push plate is installed with a push rod connecting plate, the telescopic push rod of the electric push rod is connected with the top surface of the push rod connecting plate, the bottom end of the gripper mounting plate is installed with a three-finger electric gripper at the side position, the bottom end of the two three-finger electric grippers is installed with a gripper shape changing base through a gripper quick-change, and the bottom end of the gripper shape changing base is installed with a gripper body one adaptively matched with the voice coil body.
[0008] Preferably, the bottom end of the DDR mounting base is provided with a wiring installation base, the top end of the DDR mounting base is provided with a wiring installation circular plate adaptively matched with the guide linear bearing, the top end of the wiring installation circular plate is provided with a feeding detection sensor at the side position, and the top end of the wiring installation circular plate is provided with a discharging detection sensor at the front position.
[0009] Preferably, the bottom end of the guide push plate is provided with a floating plate through floating quick change, the bottom end of the floating plate is provided with floating guide shafts at the corner positions, the outer circle of the floating guide shafts is provided with floating compression springs, the bottom end of the floating plate is provided with a push plate body through push plate quick change, the top end of the push plate quick change is provided with a plurality of push plate positioning pins, the bottom end of the floating plate is provided with a plurality of positioning holes matched with the push plate positioning pins, and the bottom end of the floating compression spring is in abutment with the top end of the push plate body.
[0010] Preferably, the sound gauge clamping assembly is provided with a Y-axis mounting base, the Y-axis mounting base is mounted behind the DDR mounting base, the sound gauge clamping assembly is not in contact with the voice coil assembly, the top end of the Y-axis mounting base is provided with a Y-axis motion module at one side position, the top end of the Y-axis mounting base is provided with a Y-axis guide rail at the other side position, the top end of the Y-axis guide rail is slidably mounted with an electric claw mounting plate, one side of the Y-axis mounting base is mounted with a Y-axis servo motor matched with the Y-axis motion module, and one side of the Y-axis mounting base is provided with a Y-axis drag chain matched with the electric claw mounting plate.
[0011] Preferably, the top end of the electric claw mounting plate is provided with two-finger electric claws at the two side positions, the top end driving fingers of the two-finger electric claws are respectively provided with a clamping jaw body two and a clamping jaw body three, and the clamping jaw body two and the clamping jaw body three are combined and matched with the sound gauge body.
[0012] Preferably, the voice coil position detection assembly is provided with a mounting frame, the mounting frame is mounted on one side of the DDR mounting base, the mounting frame is provided with a Z-axis screw rod module at the side close to the DDR mounting base, the mounting frame is provided with a Z-axis guide rail at the side close to the DDR mounting base and behind the Z-axis screw rod module, the bottom end of the Z-axis screw rod module is mounted with a Z-axis servo motor matched with each other, the front end of the Z-axis guide rail is mounted with a pressing fixed plate, the side away from the Z-axis screw rod module of the pressing fixed plate is provided with a pressing block matched with the sound gauge body through pressing linear bearings at the front and rear end positions, the top end of the mounting frame is provided with line sweep profilers matched with the voice coil body and the sound gauge body at the front and rear end positions, and the lower part of the two line sweep profilers is provided with a metal cover.
[0013] Preferably, the upper and lower ends of the pressing fixed plate are provided with pressing guide shafts, the outer circle of the pressing guide shafts is provided with pressing springs, and the upper and lower ends of the pressing springs are respectively in abutment with the pressing block and the upper and lower opposite faces of the pressing fixed plate.
[0014] Preferably, the voice coil height adjusting assembly has an adjusting mounting base mounted on one side of the DDR mounting base and located below the turntable body, a Z-axis adjusting module is arranged on the side of the adjusting mounting base close to the turntable body, a Z-axis adjusting motor matched with the Z-axis adjusting module is mounted on the front and rear ends of the adjusting mounting base, an adjusting mounting plate is slidingly mounted on the side of the Z-axis adjusting module close to the turntable body, and an adjusting block is mounted on the top end of the adjusting mounting plate.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] The voice coil and sound gauge assembling mechanism determines the center line of the voice coil body of each product by adopting the line scanning contour instrument, and dynamically and real-timely adjusts the height of the voice coil body by adopting the voice coil height adjusting assembly, so that the coil center line of the voice coil body of all products is consistent with the height of the bottom reference surface of the sound gauge body, the quality of the products is improved, the voice coil with a small inner diameter size is automatically assembled into the sound gauge with a large outer diameter size, two groups of products are simultaneously assembled, the production efficiency is greatly improved, and the labor intensity of personnel is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the voice coil and sound gauge assembling mechanism in the embodiment of the utility model;
[0018] Figure 2 It is a three-dimensional structure schematic view of the turntable assembly in the embodiment of the utility model;
[0019] Figure 3 It is a structure split view of the turntable assembly in the embodiment of the utility model;
[0020] Figure 4 It is a three-dimensional structure schematic view of the voice coil assembling assembly in the embodiment of the utility model;
[0021] Figure 5 It is a structure split view of the voice coil assembling assembly in the embodiment of the utility model;
[0022] Figure 6 It is a three-dimensional structure schematic view of the sound gauge clamping assembly in the embodiment of the utility model;
[0023] Figure 7 It is a three-dimensional structure schematic view of the voice coil position detection assembly in the embodiment of the utility model;
[0024] Figure 8 It is a three-dimensional structure schematic view of the voice coil height adjusting assembly in the embodiment of the utility model.
[0025] In the figure: 1, turntable assembly; 2, voice coil assembly assembly; 3, voice coil clamping assembly; 4, voice coil position detection assembly; 5, voice coil height adjustment assembly; 6, voice coil tray; 1001, DDR mounting base; 1002, wiring installation base; 1003, turntable body; 1004, wiring installation round plate; 1005, feeding detection sensor; 1006, discharging detection sensor; 1007, jig base plate; 1008, jacking guide column; 1009, jacking block; 1010, jacking plate; 1011, jacking spring; 1012, guide linear bearing; 1013, guide shaft; 1014, product positioning column; 1015, quick-change knob; 1016, voice coil body; 1017, voice coil body; 2001, robot mounting base; 2002, robot drag chain; 2003, four-axis robot body; 2004, clamping jaw mounting plate; 2005, three-finger electric claw; 2006, clamping jaw change base; 2007, clamping jaw quick change; 2008, clamping jaw body one; 2009, electric push rod; 2010, push rod connecting plate; 2011, robot fixing seat; 2012, push rod mounting plate; 2013, guide rail body; 2014, guide push plate; 2015, floating plate; 2016, floating guide shaft; 2017, floating compression spring; 2018, floating quick change; 2019, push plate body; 2020, push plate quick change; 2021, push plate positioning pin; 3001, Y-axis mounting base; 3002, Y-axis motion module; 3003, Y-axis guide rail; 3004, Y-axis servo motor; 3005, Y-axis drag chain; 3006, electric claw mounting plate; 3007, two-finger electric claw; 3008, clamping jaw body two; 3009, clamping jaw body three; 4001, mounting frame; 4002, Z-axis screw module; 4003, Z-axis servo motor; 4004, Z-axis guide rail; 4005, pressing fixed plate; 4006, pressing guide shaft; 4007, pressing linear bearing; 4008, pressing spring; 4009, pressing block; 4010, line scanning contour gauge; 4011, sheet metal cover; 5001, adjustment mounting base; 5002, Z-axis adjustment module; 5003, Z-axis adjustment motor; 5004, adjustment mounting plate; 5005, adjustment block. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0027] Embodiment one
[0028] In combination Figures 1-8The application discloses a voice coil and tone rule assembly mechanism, which comprises a rotating disc assembly 1, a voice coil assembly assembly 2, a tone rule clamping assembly 3, a voice coil position detection assembly 4, a voice coil height adjustment assembly 5 and a voice coil tray 6.
[0029] Referring to Figure 2 and Figure 3, further get, the top end of the turntable body 1003 is provided with four equidistantly arranged jig substrates 1007, the bottom end of the turntable body 1003 is provided with a jack-up plate 1010 adaptively matched with the jig substrate 1007, the top end of the jack-up plate 1010 is fixedly connected with a jack-up guide column 1008, the top end of the jack-up guide column 1008 is fixedly connected with a jack-up block 1009, the upper and lower ends of the jig substrate 1007 and the turntable body 1003 are provided with a rising groove adaptively matched with the jack-up block 1009, and the jack-up block 1009 is inserted into the rising groove, the top end of the jack-up plate 1010 is provided with a jack-up spring 1011 at the corner position, the upper and lower ends of the jig substrate 1007 are provided with a through hole adaptively matched with the jack-up spring 1011 at the edge corner position, the top end of the through hole is provided with a guide linear bearing 1012, the bottom end of the guide linear bearing 1012 is fixedly connected with a guide shaft 1013, the guide shaft 1013 penetrates through the through hole, and the guide shaft 1013 is located inside the jack-up spring 1011, the top end of the jack-up spring 1011 abuts against the guide linear bearing 1012, the top end of the jig substrate 1007 is provided with a sound gauge body 1016 through a product positioning column 1014 at the both side positions, and the outside of the sound gauge body 1016 is provided with a voice coil body 1017, the top end of the jig substrate 1007 is provided with a quick-change knob 1015 at the central position, and the jig substrate 1007 is detachably connected with the turntable assembly 1 through the quick-change knob 1015, the voice coil assembly 2 has a robot mounting base 2001,The robot mounting base 2001 is installed behind the DDR mounting base 1001, and the top end of the robot mounting base 2001 is provided with a four-axis robot body 2003, one side of the robot mounting base 2001 is provided with a robot drag chain 2002 which is adaptively matched with the four-axis robot body 2003, the robot drag chain 2002 is installed behind the DDR mounting base 1001, and the position of the robot drag chain 2002 is matched with the four-axis robot body 2003, the end of the four-axis robot body 2003 away from the robot drag chain 2002 is installed through the robot fixing seat 2011. The bottom end of the claw mounting plate 2004 is installed in the middle position, the front end of the push rod mounting plate 2012 is provided with a guide rail body 2013, the rear end of the push rod mounting plate 2012 is installed with an electric push rod 2009, the front end of the guide rail body 2013 is slidably installed with a guide push plate 2014, the bottom end of the guide push plate 2014 is installed with a push rod connecting plate 2010, the telescopic push rod of the electric push rod 2009 is connected with the top surface of the push rod connecting plate 2010, the bottom end of the claw mounting plate 2004 is installed with three-finger electric claws 2005 on both sides, the bottom end of the two three-finger electric claws 2005 is installed through the claw quick change 2007. The bottom end of the claw shape changing base 2006 is installed with a claw body one 2008 which is adaptively matched with the voice coil body 1017, the bottom end of the DDR mounting base 1001 is provided with a wiring installation base 1002, the top end of the DDR mounting base 1001 is provided with a wiring installation circular plate 1004 which is adaptively matched with the guide linear bearing 1012, the top end of the wiring installation circular plate 1004 is provided with a feeding detection sensor 1005 on one side, and the top end of the wiring installation circular plate 1004 is provided with a discharging detection sensor 1006 in front of the position, the bottom end of the guide push plate 2014 is installed with a floating plate 2015 through the floating quick change 2018, the bottom end of the floating plate 2015 is installed with floating guide shafts 2016 on the edge corner positions, the outer circle around the floating guide shafts 2016 is provided with floating compression springs 2017, the bottom end of the floating plate 2015 is installed with a push plate body 2019 through the push plate quick change 2020, the top end of the push plate quick change 2020 is provided with a plurality of push plate positioning pins 2021, and the bottom end of the floating plate 2015 is provided with a plurality of positioning holes which are adaptively matched with the push plate positioning pins 2021, and the bottom end of the floating compression spring 2017 is in abutment with the top end of the push plate body 2019.
[0030] Specifically, the assembly drives the rotating disc body 1003 to rotate clockwise through the DDR and the DDR mounting base 1001. Four jig substrates 1007, i.e., four sets of product jigs, are mounted on the rotating disc body 1003, and are divided into feeding stations, assembling stations, adjusting stations, and discharging stations according to their functions. Meanwhile, when producing products of different sizes, the corresponding jigs can be quickly replaced through the quick-change knob 1015, and two groups of voice coil bodies 1017 can be taken out at one time through the four-axis robot body 2003. The voice coil body 1017 has a relatively thin wall thickness. In order to prevent the voice coil body 1017 from being deformed when being taken out, the three-finger electric claw 2005 is used for supporting the material taking, and the inner hole of the push plate body 2019 is only a few wires larger than the outer circle formed by the three jaw bodies 2008 being expanded, so that the push plate body 2019 can well push the voice coil body 1017. When producing voice coil bodies 1017 of other different sizes, the corresponding jaw bodies 2008 can be quickly replaced through the jaw quick-change 2007, and the corresponding push plate body 2019 can be quickly replaced through the floating quick-change 2018 and the push plate quick-change 2020. The electric push rod 2009 can stably push the push plate body 2019 up and down through the guide rail body 2013 and the guide push plate 2014, so that the push plate body 2019 can push the voice coil body 1017. In order to prevent the push plate body 2019 from damaging the voice coil body 1017, the push plate body 2019 is in a compressed floating state under the action of the voice coil body 1016 and the floating compression spring 2017, so as to realize soft contact.
[0031] Embodiment two
[0032] Reference Figure 4 and Figure 5 On the basis of embodiment one, it is further obtained that the voice coil clamping assembly 3 has a Y-axis mounting base 3001, the Y-axis mounting base 3001 is installed at the rear of the DDR mounting base 1001, and the voice coil clamping assembly 3 does not contact the voice coil assembly assembly 2. The Y-axis mounting base 3001 is provided with a Y-axis motion module 3002 at the top end of one side position, and is provided with a Y-axis guide rail 3003 at the top end of the other side position. The Y-axis guide rail 3003 is slidably installed with an electric claw mounting plate 3006. The Y-axis mounting base 3001 is installed with a Y-axis servo motor 3004 which is adaptively matched with the Y-axis motion module 3002 at one side. The Y-axis mounting base 3001 is provided with a Y-axis drag chain 3005 which is adaptively matched with the electric claw mounting plate 3006 at one side. The electric claw mounting plate 3006 is installed with two-finger electric claws 3007 at the top end of both side positions. The top end driving fingers of the two-finger electric claws 3007 are respectively installed with a jaw body two 3008 and a jaw body three 3009. The jaw body two 3008 and the jaw body three 3009 are adaptively matched with the voice coil body 1016 after being combined.
[0033] Specifically, when the turntable is in place, the Y-axis movement module 3002 moves forward, the two clamping jaw bodies 3008 and 3009 clamp the gauge body 1016, the gauge body 1016 is deformed, the outer diameter is reduced, and the voice coil body 1017 is inserted into the gauge body 1016. When the clamping jaw body 2008 clamps the gauge body 1016, the two-finger electric claw 3007 is loosened, and the Y-axis movement module 3002 moves backward.
[0034] Embodiment three
[0035] Referring to Figure 7 and Figure 8 , and on the basis of embodiment one, it is further obtained that the voice coil position detection assembly 4 has a mounting frame 4001 installed on one side of the DDR mounting base 1001, the mounting frame 4001 is installed with a Z-axis screw module 4002 close to one side of the DDR mounting base 1001, a Z-axis guide rail 4004 is arranged close to the rear of the Z-axis screw module 4002 on one side of the DDR mounting base 1001 close to the Z-axis screw module 4002, a Z-axis servo motor 4003 matched with each other is installed at the bottom end of the Z-axis screw module 4002, a lower pressing fixed plate 4005 is installed at the front end of the Z-axis guide rail 4004, and a lower pressing block 4009 adaptively matched with the gauge body 1016 is installed through lower pressing linear bearings 4007 at the front and rear end positions on one side of the lower pressing fixed plate 4005 away from the Z-axis screw module 4002, top ends of the mounting frame 4001 are provided with line sweep profilers 4010 matched with each other with the voice coil body 1017 and the gauge body 1016, and sheet metal covers 4011 are arranged below the two line sweep profilers 4010, a lower pressing guide shaft 4006 is installed through the upper and lower ends of the lower pressing fixed plate 4005, a lower pressing spring 4008 is arranged around the outer circle of the lower pressing guide shaft 4006, and the upper and lower ends of the lower pressing spring 4008 respectively abut against the upper and lower opposite surfaces of the lower pressing block 4009 and the lower pressing fixed plate 4005, the voice coil height adjusting assembly 5 has an adjusting mounting base 5001 installed on one side of the DDR mounting base 1001, and the adjusting mounting base 5001 is located below the turntable body 1003, a Z-axis adjusting module 5002 is arranged on one side of the adjusting mounting base 5001 close to the turntable body 1003, Z-axis adjusting motors 5003 matched with each other with the Z-axis adjusting module 5002 are installed at the front and rear ends of the adjusting mounting base 5001, an adjusting mounting plate 5004 is slidingly installed on one side of the Z-axis adjusting module 5002 close to the turntable body 1003, and an adjusting block 5005 is installed at the top end of the adjusting mounting plate 5004, and the adjusting block 5005 is adaptively matched with the jacking block 1009.
[0036] Specifically, the Z-axis screw module 4002 moves downward, the lower pressing block 4009 presses the sound gauge body 1016, the line scanning profiler 4010 starts to scan the height difference between the bottom reference surface of the sound gauge body 1016 and the coil center line of the voice coil body 1017, the Z-axis adjustment module 5002 moves upward, the adjusting block 5005 pushes the jacking block 1009 to move upward, so that the voice coil body 1017 moves upward, when the line scanning profiler 4010 scans the same height difference as the set height difference, the Z-axis adjustment module 5002 stops and exits downward, and then the Z-axis screw module 4002 moves upward to separate from the sound gauge body 1016.
[0037] In actual operation, the assembly drives the turntable body 1003 to rotate clockwise through the DDR and the DDR mounting base 1001. Four sets of product jigs are installed on the turntable body 1003, which are arranged as a feeding station, an assembling station, an adjusting station, and a discharging station. When producing products of different sizes, the corresponding jigs can be quickly replaced through the quick-change knob 1015, and two groups of voice coil bodies 1017 can be taken at one time through the four-axis robot body 2003. The voice coil body 1017 has a thin wall thickness. In order to prevent the voice coil body 1017 from being deformed during taking, the three-finger electric claw 2005 is used for supporting the material taking, and the inner hole of the push plate body 2019 is only slightly larger than the outer circle formed by the three jaw bodies 2008, so that the push plate body 2019 can well push the voice coil body 1017. When producing voice coil bodies 1017 of other different sizes, the corresponding jaw bodies 2008 can be quickly replaced through the jaw quick-change 2007, and the corresponding push plate body 2019 can be quickly replaced through the floating quick-change 2018 and the push plate quick-change 2020. The electric push rod 2009 can stably push the push plate body 2019 up and down through the guide rail body 2013 and the guide push plate 2014, so that the push plate body 2019 can push the voice coil body 1017. In order to prevent the push plate body 2019 from damaging the voice coil body 1017, the push plate body 2019 is in a compressed floating state under the action of the sound gauge body 1016 and the floating compression spring 2017, realizing soft contact.
[0038] When the turntable is in place, the Y-axis movement module 3002 moves forward, and the two jaw bodies 3008 and 3009 clamp the sound gauge body 1016, so that the sound gauge body 1016 is deformed and the outer diameter is reduced, facilitating the insertion of the voice coil body 1017 into the sound gauge body 1016. When the jaw body 2008 clamps the sound gauge body 1016, the two-finger electric claw 3007 is released, and the Y-axis movement module 3002 moves backward.
[0039] After that, the Z-axis screw module 4002 moves downward, so that the lower pressing block 4009 presses the sound gauge body 1016, and the wire scanning profiler 4010 starts to scan the height difference between the bottom reference surface of the sound gauge body 1016 and the coil center line of the voice coil body 1017. The Z-axis adjustment module 5002 moves upward, and the adjusting block 5005 pushes the jacking block 1009 to move upward, so that the voice coil body 1017 moves upward. When the wire scanning profiler 4010 scans the same height difference as the set height difference, the Z-axis adjustment module 5002 stops and exits downward. After that, the Z-axis screw module 4002 moves upward to separate from the sound gauge body 1016.
[0040] That is, according to the actual situation, the jig substrate 1007 close to the feeding detection sensor 1005 is limited to the sound gauge body 1016 feeding station. According to the clockwise movement direction of the turntable body 1003, the second station is determined to be the voice coil body 1017 assembly station, the third station is the height adjustment station of the voice coil body 1017, and the fourth station is the finished product unloading station after the sound gauge body 1016 and the voice coil body 1017 are assembled.
[0041] The specific steps are as follows: after the sound gauge body 1016 is fed, the turntable body 1003 rotates 90°, and then the three-finger electric claw 2005 clamps the voice coil body 1017 from the voice coil tray 6. When the product jig of the sound gauge body 1016 is above the second station, the Y-axis movement module 3002 moves forward, and the two-finger electric claw 3007 clamps the sound gauge body 1016, and then the claw body 2008 moves downward to clamp the top guide part of the sound gauge body 1016.
[0042] At the same time of clamping, the voice coil body 1017 is loosened and falls down until the two-finger electric claw 3007 loosens the sound gauge body 1016 and makes it fall to the bottom. After ensuring that the voice coil body 1017 falls to the bottom, the push plate body 2019 moves upward and controls the three-finger electric claw 2005 to loosen. Then the four-axis robot body 2003 moves upward, and then the turntable body 1003 rotates 90°, so that the wire scanning profiler 4010 scans the height difference between the bottom reference surface of the sound gauge body 1016 and the coil center line of the voice coil body 1017, and adjusts the voice coil body 1017 by moving upward through the Z-axis adjustment module 5002. When the wire scanning profiler 4010 scans the same height difference as the set height difference, the Z-axis adjustment module 5002 stops and exits downward. After that, the Z-axis screw module 4002 moves upward to separate from the sound gauge body 1016 until the turntable body 1003 rotates 90°, thereby completing the finished product unloading of the sound gauge body 1016 and the voice coil body 1017.
[0043] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments can be changed, modified, replaced and varied in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A voice coil and tone gauge assembly mechanism, characterized in that: It includes a turntable assembly (1), a voice coil assembly assembly (2), a tone gauge clamping assembly (3), a voice coil position detection assembly (4), a voice coil height adjustment assembly (5), and a voice coil tray (6). The turntable assembly (1) has a DDR mounting base (1001), and the top of the DDR mounting base (1001) is rotatably mounted with a turntable body (1003). The top of the turntable body (1003) is provided with four equally spaced fixture base plates (1007). The bottom of the turntable body (1003) is provided with lifting plates (1010) adapted to the fixture base plates (1007). A lifting guide post (1008) is fixedly connected to the center of the top of the lifting plate (1010). A lifting block (1009) is fixedly connected to the top of the lifting guide post (1008). A rising groove adapted to the lifting block (1009) is opened through the upper and lower ends of the fixture base plates (1007) and the turntable body (1003), and the lifting block (1009) is inserted into the rising groove. A lifting spring (1011) is provided at the four corners of the top of the lifting plate (1010). A lifting spring (1011) is provided at the corners of the upper and lower ends of the fixture base plates (1007). An adaptive matching through hole is provided at the top of each through hole, and a guide linear bearing (1012) is provided at the bottom of each guide linear bearing (1012). A guide shaft (1013) is fixedly connected to the bottom of each guide linear bearing (1012). The guide shaft (1013) passes through the through hole and is located inside the lifting spring (1011). The top of the lifting spring (1011) abuts against the guide linear bearing (1012). A tone gauge body (1016) is provided on both sides of the top of the fixture base plate (1007) through a product positioning post (1014). A voice coil body (1017) is provided on the outside of the tone gauge body (1016). A quick-change knob (1015) is provided at the center of the top of the fixture base plate (1007). The fixture base plate (1007) is detachably connected to the turntable assembly (1) through the quick-change knob (1015). The voice coil assembly (2) has a robot mounting base (2001), which is installed behind the DDR mounting base (1001). A four-axis robot body (2003) is mounted on the top of the robot mounting base (2001). A robot cable chain (2002) adapted to the four-axis robot body (2003) is provided on one side of the robot mounting base (2001). The robot cable chain (2002) is located behind the DDR mounting base (1001), and its position matches that of the four-axis robot body (2003). A gripper mounting plate (2004) is mounted on the end of the four-axis robot body (2003) away from the robot cable chain (2002) via a robot mounting base (2011). The gripper mounting plate (2004) is mounted at the center of its bottom end. A push rod mounting plate (2012) is provided, with a guide rail body (2013) at the front end of the push rod mounting plate (2012) and an electric push rod (2009) mounted at the rear end of the push rod mounting plate (2012). A guide push plate (2014) is slidably mounted at the front end of the guide rail body (2013), and a push rod connecting plate (2010) is mounted at the bottom end of the guide push plate (2014). The extension of the electric push rod (2009) is... The push rod is connected to the top surface of the push rod connecting plate (2010). Three-finger electric claws (2005) are installed on both sides of the bottom end of the claw mounting plate (2004). The bottom ends of the two three-finger electric claws (2005) are connected to the claw changing base (2006) via the claw quick change (2007). The bottom end of the claw changing base (2006) is connected to the first claw body (2008) which is compatible with the voice coil body (1017).
2. The voice coil and tone gauge assembly mechanism according to claim 1, characterized in that: The bottom end of the DDR mounting base (1001) is provided with a wiring mounting base (1002), and the top end of the DDR mounting base (1001) is provided with a wiring mounting circular plate (1004) that is compatible with the guide linear bearing (1012). A feeding detection sensor (1005) is provided on one side of the top end of the wiring mounting circular plate (1004), and a discharging detection sensor (1006) is provided on the front side of the top end of the wiring mounting circular plate (1004).
3. The voice coil and tone gauge assembly mechanism according to claim 1, characterized in that: The bottom end of the guide push plate (2014) is equipped with a floating plate (2015) via a floating quick-change (2018). A floating guide shaft (2016) is installed at the bottom corner of the floating plate (2015). A floating compression spring (2017) is arranged around the outer ring of the floating guide shaft (2016). The bottom end of the floating plate (2015) is equipped with a push plate body (2019) via a push plate quick-change (2020). The top end of the push plate quick-change (2020) is provided with several push plate positioning pins (2021), and the bottom end of the floating plate (2015) is provided with several positioning holes that are compatible with the push plate positioning pins (2021). The bottom end of the floating compression spring (2017) abuts against the top end of the push plate body (2019).
4. The voice coil and tone gauge assembly mechanism according to claim 1, characterized in that: The tone gauge clamping assembly (3) has a Y-axis mounting base (3001), which is mounted behind the DDR mounting base (1001). The tone gauge clamping assembly (3) does not contact the voice coil assembly (2). A Y-axis motion module (3002) is provided on one side of the top of the Y-axis mounting base (3001), and a Y-axis guide rail (3003) is provided on the other side of the top of the Y-axis mounting base (3001). An electric gripper mounting plate (3006) is slidably mounted on the top of the Y-axis guide rail (3003). A Y-axis servo motor (3004) that is compatible with the Y-axis motion module (3002) is mounted on one side of the Y-axis mounting base (3001), and a Y-axis drag chain (3005) that is compatible with the electric gripper mounting plate (3006) is provided on one side of the Y-axis mounting base (3001).
5. The voice coil and tone gauge assembly mechanism according to claim 4, characterized in that: Two-finger electric claws (3007) are installed on both sides of the top of the electric claw mounting plate (3006). The top driving fingers of the two-finger electric claws (3007) are respectively equipped with claw body two (3008) and claw body three (3009). The combination of claw body two (3008) and claw body three (3009) is compatible with the tone gauge body (1016).
6. The voice coil and tone gauge assembly mechanism according to claim 1, characterized in that: The voice coil position detection component (4) has a mounting bracket (4001), which is mounted on one side of the DDR mounting base (1001). A Z-axis lead screw module (4002) is mounted on the side of the mounting bracket (4001) near the DDR mounting base (1001). A Z-axis guide rail (4004) is provided on the side of the mounting bracket (4001) near the DDR mounting base (1001) and behind the Z-axis lead screw module (4002). A matching Z-axis servo motor (4003) is mounted at the bottom of the Z-axis lead screw module (4002). A pressing fixing plate (4005) is installed at the front end of the shaft guide rail (4004). The pressing fixing plate (4005) is equipped with a pressing block (4009) that is compatible with the tone gauge body (1016) at the front and rear ends of the side away from the Z-axis lead screw module (4002) through a pressing linear bearing (4007). The top of the mounting bracket (4001) is equipped with a line scan profiler (4010) that is compatible with the voice coil body (1017) and the tone gauge body (1016) at the front and rear ends. A sheet metal cover (4011) is provided below the two line scan profilers (4010).
7. The voice coil and tone gauge assembly mechanism according to claim 6, characterized in that: A downward pressure guide shaft (4006) is installed through the upper and lower ends of the downward pressure fixing plate (4005), and a downward pressure spring (4008) is arranged around the outer ring of the downward pressure guide shaft (4006). The upper and lower ends of the downward pressure spring (4008) abut against the upper and lower opposing surfaces of the downward pressure block (4009) and the downward pressure fixing plate (4005), respectively.
8. The voice coil and tone gauge assembly mechanism according to claim 6, characterized in that: The voice coil height adjustment assembly (5) has an adjustment mounting base (5001), which is installed on one side of the DDR mounting base (1001) and is located below the turntable body (1003). A Z-axis adjustment module (5002) is provided on the side of the adjustment mounting base (5001) near the turntable body (1003). Z-axis adjustment motors (5003) that match the Z-axis adjustment module (5002) are installed at the front and rear ends of the adjustment mounting base (5001). An adjustment mounting plate (5004) is slidably installed on the side of the Z-axis adjustment module (5002) near the turntable body (1003), and an adjustment block (5005) is installed on the top of the adjustment mounting plate (5004). The adjustment block (5005) is adaptively matched with the lifting block (1009).