Novel tower plate bubble cap structure
The modular bubble cap structure solves the problem of inconvenient installation and spacing adjustment of multiple bubble caps in existing trays, achieving efficient installation and low-cost replacement, and improving space utilization.
Patent Information
- Application Number
- CN202423173181.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The existing tray structure is not convenient for installing multiple bubble caps at the same time, and the fixed spacing between the bubble caps results in high replacement costs and inconvenience for adjustment.
It adopts an assembled blister structure, including blister caps, semi-circular retaining rings, tension springs and positioning rods. Multiple blister caps are connected by tension springs, which facilitates the adjustment of spacing and allows for the individual removal and replacement of damaged blister caps.
It simplifies the installation and removal process of blister packs, improves installation efficiency, reduces replacement costs, and increases space utilization in limited spaces.
Smart Images

Figure CN223570053U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of rectifying column tray, especially a novel tray bubble cap structure. BACKGROUND
[0002] The rectifying column is a tower type gas-liquid contact device for rectification, and is also a mass transfer and heat transfer device widely used in petroleum and chemical production. The common plate type rectifying column mainly comprises a main tower body, a feed heat exchanger, a tower bottom product heat exchanger, a tower top condenser, a tower top liquid product heat exchanger and a reboiler. The main tower body has a plurality of single-channel bubble cap tray plates arranged in a staggered manner. Each tray plate has a weir flow plate and a plurality of riser pipes. Each riser pipe has a downward cap-shaped bubble cap above it, and the bubble cap does not contact the top and outer wall of the riser pipe. In this way, a gas passage is formed.
[0003] According to the search, the plate tower assembly of the rectifying column disclosed in Patent No. CN218011146U only needs to fix and connect an integrated frame to the tray body by a fixing mechanism when connecting the bubble cap to the top of the riser pipe. At this time, the top of each riser pipe is located in a bubble cap respectively. In this way, the riser pipe and the bubble cap can normally play the role of guiding gas. At the same time, a plurality of long strip-shaped gas dispersion holes are vertically arranged at the bottom of the bubble cap, which can cut and disperse the gas, so that the gas phase can better exchange heat with the liquid phase. At the same time, although the tray body has a plurality of riser pipes and a plurality of bubble caps, only one integrated frame needs to be fixed to the tray body during actual installation and use, which is simple and convenient.
[0004] However, the above-mentioned tray plate structure still has certain defects. The integrated frame is used to fix the bubble cap, and the integrated frame does not have an adjusting structure, so that the spacing between the bubble caps is fixed. When the spacing between the bubble caps needs to be adjusted according to the position of the riser pipe, different sizes of integrated frames need to be replaced, so that many different specifications of integrated frames need to be made, which is high in use and manufacturing cost. In addition, the bubble cap and the integrated frame are fixedly connected, and the entire integrated frame needs to be disassembled and replaced when a single bubble cap is damaged, which is high in replacement cost. Therefore, a novel tray bubble cap structure capable of installing a plurality of bubble caps at one time and adjusting the spacing between the bubble caps is needed to be designed. CONTENT OF THE UTILITY MODEL
[0005] In order to overcome the defects of the existing tray plate mechanism that is not convenient to install a plurality of bubble caps at the same time and not convenient to adjust the spacing between the bubble caps, one of the purposes of the utility model is to provide a novel tray bubble cap structure.
[0006] One of the purposes of the utility model discloses a novel tower plate bubble cap structure, including tower plate body: the upper surface of tower plate body is equidistant and has square groove, the inner wall of square groove is welded with lift pipe, the upper side middle part of lift pipe is provided with positioning ring, the outer surface of lift pipe is provided with bubble cap structure, bubble cap structure includes bubble cap cover, the both sides wall of bubble cap cover is all fixedly connected with semicircle fixed ring, the inner wall of semicircle fixed ring is movably connected with tension spring, the inner bottom wall of bubble cap cover is fixedly connected with positioning rod, the lower surface of positioning rod is fixedly connected with silica gel plug, the outer surface of bubble cap cover is equidistant and has strip-shaped through groove. It is convenient to individually detach and replace damaged bubble cap cover, and a plurality of bubble cap covers are connected through tension springs, so that the spacing between the bubble cap covers can be adjusted according to the position of the lift pipe on the tower plate body, the bubble cap covers can be increased or reduced to meet different installation requirements, and the installation efficiency of the bubble cap covers is effectively improved by adopting the assembled installation mode.
[0007] According to the novel tower plate bubble cap structure, one side of the tower plate body is fixedly connected with a downcomer, and the height of the downcomer is higher than the height of the tower plate body. In order to prevent liquid backflow
[0008] According to the novel tower plate bubble cap structure, the diameter of the positioning rod is matched with the diameter of the positioning ring. It is convenient to plug and install the bubble cap cover.
[0009] According to the novel tower plate bubble cap structure, the bubble cap cover and the lift pipe are both square, and the lower opening area of the bubble cap cover is greater than the opening area of the lift pipe. It is convenient to form a gas passage.
[0010] According to the novel tower plate bubble cap structure, the inner wall of the upper lift pipe is symmetrically fixedly connected with a connecting rod, and the connecting rod is fixedly connected with the positioning ring. It is convenient to support and fix the positioning ring.
[0011] According to the novel tower plate bubble cap structure, the two ends of the tension spring are in the form of hooks, and the tension spring is detachably connected with the semicircle fixed ring. It is convenient to assemble a plurality of bubble cap covers, and when a single bubble cap cover is damaged, it is also convenient to individually detach and replace, thereby reducing the replacement cost.
[0012] The above-mentioned scheme has the beneficial effects:
[0013] 1. The bubble cap structure is composed of a plurality of bubble cap covers and detachable hook type tension springs, so that the plurality of bubble cap covers can be assembled together and the spacing therebetween can be adjusted, different installation requirements can be met, and the plurality of bubble cap covers can be installed above the riser pipe at one time, compared with the prior art, the bubble cap cover installation and dismounting process is simplified, the installation efficiency is effectively improved, and the replacement cost is reduced.
[0014] 2. The bubble cap cover and the riser pipe are both square in shape, and the square shape is more space-saving than the circular shape of the bubble cap cover, and the space utilization can be improved in limited space.
[0015] The additional aspects and advantages of the present application will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0016] The present application will be further described below in combination with the drawings and embodiments;
[0017] Figure 1 It is a whole structure schematic view of a novel bubble cap structure of a tower plate of the present application;
[0018] Figure 2 It is a whole overhead structure schematic view of a novel bubble cap structure of a tower plate of the present application;
[0019] Figure 3 It is a whole right view sectional structure schematic view of a novel bubble cap structure of a tower plate of the present application;
[0020] Figure 4 It is a whole rear view structure schematic view of a novel bubble cap structure of a tower plate of the present application;
[0021] Figure 5 It is a bubble cap structure schematic view of a novel bubble cap structure of a tower plate of the present application.
[0022] LEGEND:
[0023] 1. Tower plate body; 2. Square groove; 3. Riser pipe; 4. Positioning ring; 5. Bubble cap structure; 501. Bubble cap cover; 502. Half-round fixed ring; 503. Tension spring; 504. Positioning rod; 505. Silicone plug; 506. Strip-shaped through groove; 6. Downcomer; 7. Connecting rod. DETAILED DESCRIPTION
[0024] The detailed embodiments of the present application will be described in this part, and the preferred embodiments of the present application are shown in the drawings, the drawings are used to supplement the description of the text part, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, but it cannot be understood as a limitation on the protection scope of the present application.
[0025] Referring to Figures 1-5 A novel bubble cap structure of tray, comprising a tray plate body 1: a square groove 2 is equidistantly arranged on the upper surface of the tray plate body 1, an inner wall of the square groove 2 is welded with a riser pipe 3, a side middle part of the riser pipe 3 close to the upper side is provided with a positioning ring 4; an outer surface of the riser pipe 3 is provided with a bubble cap structure 5, the bubble cap structure 5 comprises a bubble cap cover 501, both side walls of the bubble cap cover 501 are symmetrically fixedly connected with a semicircular fixed ring 502, an inner wall of the semicircular fixed ring 502 is movably connected with a tension spring 503, an inner bottom wall of the bubble cap cover 501 is fixedly connected with a positioning rod 504, a lower surface of the positioning rod 504 is fixedly connected with a silica gel plug 505, an outer surface of the bubble cap cover 501 is equidistantly provided with a strip-shaped through groove 506, one side of the tray plate body 1 is fixedly connected with a downcomer plate 6, the height of the downcomer plate 6 is higher than the height of the tray plate body 1, the diameter of the positioning rod 504 is matched with the diameter of the positioning ring 4, the bubble cap cover 501 and the riser pipe 3 are both square, the lower opening area of the bubble cap cover 501 is larger than the opening area of the riser pipe 3, an inner wall of the riser pipe 3 close to the upper side is symmetrically fixedly connected with a connecting rod 7, the connecting rod 7 is fixedly connected with the positioning ring 4, both ends of the tension spring 503 are in the form of hooks, and the tension spring 503 is detachably connected with the semicircular fixed ring 502.
[0026] The area of the lower opening of the bubble cap cover 501 is larger than the opening area of the strip-shaped through groove 506, the strip-shaped through groove 506 can cut and disperse the gas, so as to better realize the heat exchange between the gas and the liquid, the liquid flows on the tray plate body 1, the steam enters the riser pipe 3 through the square groove 2, and then the gas is dispersed to the liquid layer between the bubble cap structures 5 through the strip-shaped through groove 506, the gas and the liquid are in full contact, and the heat and mass exchange are carried out, the bubble cap cover 501 and the riser pipe 3 are both square, and the square shape is more space-saving than the circular shape of the bubble cap cover 501, and the space utilization can be improved in the limited space.
[0027] Working principle: firstly, a plurality of bubble cap covers 501 are assembled together through the semi-circular fixing ring 502 and the hook type tension spring 503, then the spacing between the plurality of bubble cap covers 501 is adjusted according to the position of the riser 3, the bubble cap cover 501 at both ends is pulled to adjust the distance between the plurality of bubble cap covers 501 through the tension spring 503, after adjustment, the bubble cap structure 5 is moved downward to install the plurality of bubble cap covers 501 on the plurality of risers 3 at one time through the positioning rod 504 and the silica gel plug 505, compared with the existing bolt mounting method, the installation is more convenient and the installation efficiency is higher, when a bubble cap cover 501 is damaged and needs to be disassembled and replaced, only the hook type tension spring 503 on both sides of the damaged bubble cap cover 501 needs to be taken off from the semi-circular fixing ring 502, and the damaged bubble cap cover 501 can be replaced alone, and the new bubble cap cover 501 can be installed by hanging the hook type tension spring 503 on the semi-circular fixing ring 502, so that the installation and disassembly efficiency is effectively improved, the replacement cost is reduced, the tension spring 503 has low manufacturing cost, and the use cost is reduced.
[0028] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.
Claims
1. A novel tray bubble cap structure, characterized in that, The tray body (1) includes square grooves (2) evenly spaced on the upper surface of the tray body (1), and a gas riser (3) is welded to the inner wall of the square grooves (2). A positioning ring (4) is provided in the middle of the upper side of the gas riser (3). The outer surface of the riser pipe (3) is provided with a bubble cover structure (5), the bubble cover structure (5) includes a bubble cover cover (501), and semi-circular fixing rings (502) are symmetrically fixed to both side walls of the bubble cover cover (501). A tension spring (503) is movably connected to the inner wall of the semi-circular fixing ring (502). A positioning rod (504) is fixedly connected to the inner bottom wall of the bubble cover cover (501). A silicone plug (505) is fixedly connected to the lower surface of the positioning rod (504). Strip-shaped through grooves (506) are equidistantly opened on the outer surface of the bubble cover cover (501).
2. The novel tray bubble cap structure according to claim 1, characterized in that, A downcomer plate (6) is fixedly connected to one side of the tray body (1), and the height of the downcomer plate (6) is higher than the height of the tray body (1).
3. The novel tray bubble cap structure according to claim 1, characterized in that, The diameter of the positioning rod (504) is adapted to the diameter of the positioning ring (4).
4. A novel tray bubble cap structure according to claim 1, characterized in that, Both the blister cap (501) and the riser pipe (3) are square, and the lower opening area of the blister cap (501) is larger than the opening area of the riser pipe (3).
5. A novel tray bubble cap structure according to claim 1, characterized in that, The upper inner wall of the riser pipe (3) is symmetrically and fixedly connected with connecting rods (7), and the connecting rods (7) are fixedly connected with the positioning ring (4).
6. A novel tray bubble cap structure according to claim 1, characterized in that, The tension spring (503) has hooks at both ends, and the tension spring (503) is detachably connected to the semi-circular fixing ring (502).
Citation Information
Patent Citations
Plate tower assembly of rectifying tower
CN218011146U