Emulsifying tank for walnut milk production

Abstract

The utility model relates to the field of emulsifying tanks, in particular to an emulsifying tank for walnut milk production. The emulsifying tank for walnut milk production comprises a tank body, a connecting plate, a lifting tilting mechanism and a transmission mechanism, an arc-shaped rod is slidably connected to the outer wall of the tank body, supporting rods are fixedly connected to the two ends of the arc-shaped rod, a cover plate is rotatably connected between the top ends of the two supporting rods, and the connecting plate is axially slidably connected to the interior of the tank body; the bottom end of the connecting plate is fixedly connected with a plurality of needle tubes, the axis of the cover plate is fixedly connected with a stirring motor, the output end of the stirring motor is fixedly connected with a stirring rod, and through the well-designed stirring mechanism and the needle tube refining system, walnut milk and additives thereof are fully mixed and refined in the tank body. The reciprocating motion and shearing force of the needle tube effectively break large particles and bubbles in walnut milk, so that the emulsifying process is quicker and more efficient. By means of the improvement, the emulsification time is remarkably shortened, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of emulsification tank, especially to an emulsification tank for walnut milk production. BACKGROUND

[0002] In the production process of walnut milk, the emulsification tank as a key equipment directly affects the quality and production efficiency of the product. However, the existing emulsification tank has some problems in the stirring process, which need to be solved urgently.

[0003] Firstly, in the stirring process of the existing emulsification tank, a large number of bubbles are often formed in the tank due to the rotation of the stirring blade. These bubbles not only affect the emulsification effect and reduce the product quality, but also cause unnecessary trouble in the subsequent processing process. Although some emulsification tanks are designed with a defoaming device, the effect is not ideal and the bubbles are still difficult to completely eliminate. Therefore, how to effectively reduce or eliminate the bubbles generated in the stirring process has become an important problem in the design of the emulsification tank.

[0004] Secondly, the cover plate at the top of the existing emulsification tank is usually fixedly installed with a motor for driving the stirring blade to rotate. Although this design simplifies the structure, it brings inconvenience in actual operation. When it is necessary to open the cover plate for cleaning, maintenance or replacement of the stirring blade, the opening of the cover plate becomes difficult due to the presence of the motor.

[0005] Therefore, it is necessary to provide a new emulsification tank for walnut milk production to solve the above technical problems. SUMMARY

[0006] To solve the above technical problems, the utility model provides an emulsification tank for walnut milk production.

[0007] The emulsification tank for walnut milk production provided by the utility model comprises a tank body, a connecting plate, a lifting and tilting mechanism and a transmission mechanism, the outer wall of the tank body is slidably connected with an arc-shaped rod, the two ends of the arc-shaped rod are fixedly connected with support rods, the top ends of the two support rods are rotatably connected with a cover plate, the inside of the tank body is axially slidably connected with the connecting plate, the bottom end of the connecting plate is fixedly connected with a plurality of needle tubes, the axis of the cover plate is fixedly connected with a stirring motor, the output end of the stirring motor is fixedly connected with a stirring rod, the bottom end of the stirring rod is fixedly connected with a stirring blade through bolts, the connecting plate is installed in cooperation with the stirring rod, the outer side of the tank body is installed with the lifting and tilting mechanism, the lifting and tilting mechanism is installed in cooperation with the cover plate, one end of the stirring rod is installed with the transmission mechanism, and the transmission mechanism is installed in cooperation with the connecting plate.

[0008] Preferably, the lifting and tilting mechanism comprises a lifting motor, a threaded rod and an electric push rod, the bottom end of the tank body is fixedly connected with the lifting motor, the output end of the lifting motor is fixedly connected with the threaded rod, the top end of the threaded rod is rotatably connected with the tank body, and the threaded rod is threadedly connected with the arc-shaped rod; one side of one of the supporting rods is rotatably connected with the electric push rod, and the output end of the electric push rod is rotatably connected with one side of the cover plate.

[0009] Preferably, the transmission mechanism comprises a connecting gear ring, a connecting sleeve, a reciprocating thread and a sliding block, the top end of the stirring rod is fixedly connected with the connecting gear ring, the outer wall of the connecting gear ring is slidably connected with the connecting sleeve which is matched therewith, the top end of the connecting sleeve is threadedly connected with a bolt, one end of the bolt is in contact with the gap of the connecting gear ring, the outer wall of the connecting sleeve is provided with the reciprocating thread, the outer wall of the connecting sleeve is slidably connected with the sliding block, and the sliding block is installed in cooperation with the reciprocating thread and is fixedly connected between the connecting plate.

[0010] Preferably, the tank body is symmetrically provided with a limiting groove in the inner wall, and the connecting plate is symmetrically fixedly connected with a limiting block in the outer wall.

[0011] Preferably, the length of the threaded rod is greater than the length of the stirring rod.

[0012] Preferably, the sliding block and the connecting plate are fixedly connected through the bolt, and the height of the connecting sleeve is adjusted according to the height of the liquid level in the tank body.

[0013] Preferably, the needle tube is designed to be hollow in the middle.

[0014] Preferably, the bottom end of the cover plate is fixedly connected with a sealing gasket.

[0015] Compared with the related art, the emulsifying tank for walnut milk production has the following beneficial effects:

[0016] Significantly improve the emulsification efficiency:

[0017] Through the carefully designed stirring mechanism and needle tube refinement system, the walnut milk and its additives are fully mixed and refined in the tank body. The reciprocating motion and shear force of the needle tube effectively break the large particles and air bubbles in the walnut milk, making the emulsification process more rapid and efficient. This improvement significantly shortens the emulsification time and improves the production efficiency.

[0018] Optimize the emulsification quality:

[0019] The refining effect of the needle tube not only accelerates the emulsification process, but also makes the emulsified walnut milk more uniform and delicate. Fat globules and protein molecules are more uniformly dispersed in the walnut milk, forming a stable emulsion. This high-quality emulsification effect improves the taste and quality of the walnut milk, making it more in line with the taste needs of consumers.

[0020] Enhance the flexibility and adaptability of the equipment:

[0021] The lifting and tilting mechanism and transmission mechanism of the emulsification tank are designed to make the device more flexible during use. The lifting function can adjust the height of the tank body according to actual needs, facilitating cleaning, maintenance and replacement of parts. The tilting function helps to open the cover plate when necessary for more in-depth inspection or repair. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 A structure diagram of the emulsification tank for walnut milk production is provided.

[0023] Figure 2 For Figure 1 The split structure diagram is shown.

[0024] Figure 3 For Figure 1 The structure diagram of the connecting plate is shown.

[0025] Figure 4 For Figure 1 The structure diagram of the transmission structure is shown.

[0026] Reference numerals in the drawings: 1, tank body; 2, arc-shaped rod; 3, support rod; 4, cover plate; 5, connecting plate; 6, stirring motor; 61, stirring rod; 7, lifting and tilting mechanism; 8, transmission mechanism; 9, limiting groove; 10, limiting block; 11, needle tube; 71, lifting motor; 72, threaded rod; 73, electric push rod; 81, connecting gear ring; 82, connecting sleeve; 84, reciprocating thread; 85, sliding block. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the present utility model more clear and explicit, the following will further describe the present utility model in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present utility model, and are not used to limit the present utility model.

[0028] The specific implementation of the present utility model will be described in detail in combination with specific examples.

[0029] Please refer to Figures 1-4A walnut milk production emulsifying tank, the walnut milk production emulsifying tank includes: tank body 1, connecting plate 5, lifting and tilting mechanism 7 and transmission mechanism 8, the outer wall of tank body 1 is slidably connected with arc-shaped rod 2, both ends of arc-shaped rod 2 are fixedly connected with support rod 3, the top end of two support rods 3 is rotatably connected with cover plate 4, the inside of tank body 1 is axially slidably connected with connecting plate 5, the bottom end of connecting plate 5 is fixedly connected with several needle tubes 11, the shaft center of cover plate 4 is fixedly connected with stirring motor 6, the output end of stirring motor 6 is fixedly connected with stirring rod 61, the bottom end of stirring rod 61 is fixedly connected with stirring blade through bolts, connecting plate 5 is installed in cooperation with stirring rod 61, the outer side of tank body 1 is provided with lifting and tilting mechanism 7, lifting and tilting mechanism 7 is installed in cooperation with cover plate 4, one end of stirring rod 61 is provided with transmission mechanism 8, transmission mechanism 8 is installed in cooperation with connecting plate 5, the inner wall of tank body 1 is symmetrically provided with limiting groove 9, the outer wall of connecting plate 5 is symmetrically fixedly connected with limiting block 10, limiting block 10 is slidably connected with limiting groove 9, the middle part of needle tube 11 is designed as hollow, the bottom end of cover plate 4 is fixedly connected with sealing gasket.

[0030] It should be noted that connecting plate 5 is connected with a pipeline for adding additives, and the needle tube 11 can also pierce the foam.

[0031] Please refer to Figures 1-2 Lifting and tilting mechanism 7 includes: lifting motor 71, threaded rod 72 and electric push rod 73, the bottom end of tank body 1 is fixedly connected with lifting motor 71, the output end of lifting motor 71 is fixedly connected with threaded rod 72, the top end of threaded rod 72 is rotatably connected with tank body 1, threaded rod 72 is threadedly connected with arc-shaped rod 2, one side of one of support rods 3 is rotatably connected with electric push rod 73, the output end of electric push rod 73 is rotatably connected with one side of cover plate 4, the length of threaded rod 72 is greater than the length of stirring rod 61;

[0032] It should be noted that the arc-shaped rod 2 is lifted by the lifting motor 71, and the cover plate 4 is tilted by the electric push rod 73, so that the stirring blade can be replaced.

[0033] Please refer to Figure 4 Transmission mechanism 8 includes: connecting gear ring 81, connecting sleeve 82, reciprocating thread 84 and sliding block 85, the top end of stirring rod 61 is fixedly connected with connecting gear ring 81, the outer wall of connecting gear ring 81 is slidably connected with connecting sleeve 82 which is consistent with it, the top end of connecting sleeve 82 is threadedly connected with bolts, one end of several bolts contacts the gap of connecting gear ring 81, the outer wall of connecting sleeve 82 is provided with reciprocating thread 84, the outer wall of connecting sleeve 82 is slidably connected with sliding block 85, sliding block 85 is installed in cooperation with reciprocating thread 84, sliding block 85 is fixedly connected between connecting plate 5, sliding block 85 is fixedly connected between connecting plate 5 through bolts, the height of connecting sleeve 82 is adjusted according to the height of the liquid surface in the tank body 1;

[0034] Need to explain: through the stirring rod 61 drive connecting sleeve 82 rotation, cooperation reciprocating screw 84 make slider 85 up and down reciprocating motion, through needle tube 11 will foam broken.

[0035] The working principle of the emulsifying tank for walnut milk production is as follows:

[0036] Stirring and emulsification core mechanism:

[0037] The core components of the emulsifying tank include the tank body 1, the cover plate 4, the stirring motor 6 on the cover plate 4 and the stirring rod 61. After the stirring motor 6 is started, the stirring rod 61 is driven to rotate in the tank body 1, and then drives the stirring blade to stir. The design of the stirring blade helps to fully mix the walnut milk and its additives, forming a preliminary emulsification effect.

[0038] Needle tube 11 refinement and enhanced stirring:

[0039] A plurality of needle tubes 11 are fixed on the connecting plate 5 connected below the stirring rod 61. These needle tubes 11 move with the rotation of the stirring rod 61 during stirring, and the shear force and impact force generated at the end of the needle tube 11 in the walnut milk can break larger particles and bubbles, making the walnut milk more uniform and delicate. At the same time, the hollow design of the needle tube 11 enables it to spray walnut milk into smaller droplets like a small nozzle, further enhancing the refinement effect.

[0040] Lifting and tilting mechanism 7 adjustment:

[0041] The lifting and tilting mechanism 7 is composed of a lifting motor 71, a threaded rod 72 and an electric push rod 73. The lifting motor 71 drives the threaded rod 72 to rotate, driving the arc-shaped rod 2 and the supporting rod 3, the cover plate 4 and other components to slide up and down along the outer wall of the tank body 1, realizing the lifting function. The electric push rod 73 is used to adjust the inclination angle of the cover plate 4, facilitating cleaning, maintenance or replacement of the stirring blade.

[0042] Transmission mechanism 8 realizes reciprocating motion:

[0043] The transmission mechanism 8 is composed of a connecting gear ring 81, a connecting sleeve 82, a reciprocating screw 84 and a slider 85. The connecting gear ring 81 at the top of the stirring rod 61 is slidably connected with the connecting sleeve 82 and fixed by bolts. When the stirring rod 61 rotates, the connecting gear ring 81 drives the connecting sleeve 82 to rotate together. The reciprocating screw 84 on the outer wall of the connecting sleeve 82 is installed in cooperation with the slider 85, so that the slider 85 slides up and down along the outer wall of the connecting sleeve 82 when the connecting sleeve 82 rotates. Since the slider 85 is fixedly connected with the connecting plate 5, the up and down sliding of the slider 85 will drive the connecting plate 5 and the needle tubes 11 thereon to move up and down together, realizing reciprocating motion.

[0044] Limit and stability guarantee:

[0045] The limiting groove 9 on the inner wall of the tank body 1 is in sliding connection with the limiting block 10 on the outer wall of the connecting plate 5, thereby ensuring the stability of the connecting plate 5 during the up-and-down movement.

[0046] Emulsification effect is improved

[0047] Refining of particles and bubbles:

[0048] The refining effect of the needle tube 11 causes the walnut milk particles and bubbles to be broken into smaller forms, increasing the contact area between the walnut milk particles and the surrounding medium, thereby accelerating the emulsification process. At the same time, the refined particles and bubbles also make the emulsified walnut milk more uniform and delicate.

[0049] Enhanced mixing and dispersion:

[0050] The reciprocating motion of the needle tube 11 promotes the mixing and dispersion between different components in the walnut milk. During the stirring process, the needle tube 11 works like countless small stirrers in the walnut milk, making the components more fully contact and react. This enhanced mixing and dispersion effect helps to improve the emulsification efficiency and quality.

[0051] Improved emulsification stability:

[0052] Through the refining, stirring and mixing effects of the needle tube 11, the fat globules and protein molecules in the walnut milk can be more uniformly dispersed in water to form a stable emulsion. This stable emulsion not only improves the taste and quality of the walnut milk, but also prolongs its shelf life.

[0053] Optimization of stirring parameters:

[0054] The design of the emulsification tank also allows adjustment of parameters such as stirring speed, stirring time and reciprocating frequency of the needle tube 11 according to actual needs. By optimizing these parameters, the emulsification efficiency and quality can be further improved to meet different production needs.

[0055] The above is only an embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. An emulsifying tank for walnut milk production, characterized by, The utility model relates to a kind of stirring device for tank, which can realize the stirring of liquid in tank by lifting and tilting. The utility model discloses a stirring device for tank, which comprises a tank body (1), an arc-shaped rod (2) slidingly connected to the outer wall of the tank body (1), a support rod (3) fixedly connected to both ends of the arc-shaped rod (2), a cover plate (4) rotatably connected between the top ends of the two support rods (3), a connecting plate (5) axially slidingly connected to the inside of the tank body (1), a plurality of needle tubes (11) fixedly connected to the bottom end of the connecting plate (5), a stirring motor (6) fixedly connected to the shaft center of the cover plate (4), a stirring rod (61) fixedly connected to the output end of the stirring motor (6), stirring blades fixedly connected to the bottom end of the stirring rod (61) through bolts, and the connecting plate (5) is installed in cooperation with the stirring rod (61). The utility model discloses a stirring device for tank, which comprises a lifting and tilting mechanism (7) installed on the outside of the tank body (1) and installed in cooperation with the cover plate (4). The utility model discloses a stirring device for tank, which comprises a transmission mechanism (8) installed at one end of the stirring rod (61) and installed in cooperation with the connecting plate (5). The lifting and tilting mechanism (7) comprises a lifting motor (71), a threaded rod (72) and an electric push rod (73), the tank body (1) is fixedly connected to the lifting motor (71) at the bottom end, the output end of the lifting motor (71) is fixedly connected to the threaded rod (72), the top end of the threaded rod (72) is rotatably connected to the tank body (1), the threaded rod (72) is threadedly connected to the arc-shaped rod (2), one side of one of the support rods (3) is rotatably connected to the electric push rod (73), and the output end of the electric push rod (73) is rotatably connected to one side of the cover plate (4).

2. The emulsifying tank for walnut milk production according to claim 1, characterized in that, The transmission mechanism (8) comprises a connecting gear ring (81), a connecting sleeve (82), a reciprocating thread (84) and a sliding block (85), the top end of the stirring rod (61) is fixedly connected to the connecting gear ring (81), the outer wall of the connecting gear ring (81) is slidingly connected to the connecting sleeve (82) which is consistent with the connecting gear ring (81), the top end of the connecting sleeve (82) is threadedly connected to a bolt, one end of the plurality of bolts contacts the gap of the connecting gear ring (81), the outer wall of the connecting sleeve (82) is provided with the reciprocating thread (84), the outer wall of the connecting sleeve (82) is slidingly connected to the sliding block (85), the sliding block (85) is installed in cooperation with the reciprocating thread (84), and the sliding block (85) is fixedly connected between the connecting plate (5).

3. The emulsifying tank for walnut milk production according to claim 1, characterized in that, The inner wall of the tank body (1) is symmetrically provided with a limiting groove (9), the outer wall of the connecting plate (5) is symmetrically fixedly connected to a limiting block (10), and the limiting block (10) is slidingly connected to the limiting groove (9).

4. The emulsifying tank for walnut milk production according to claim 1, characterized in that, The length of the threaded rod (72) is greater than the length of the stirring rod (61).

5. The emulsifying tank for walnut milk production according to claim 1, characterized in that, The sliding block (85) is fixedly connected to the connecting plate (5) through a bolt, and the height of the connecting sleeve (82) is adjusted according to the height of the liquid surface in the tank body (1).

6. The emulsifying tank for walnut milk production according to claim 3, characterized in that, The middle part of the needle tube (11) is designed to be hollow.

7. The emulsifying tank for walnut milk production according to claim 1, characterized in that, The bottom end of the cover plate (4) is fixedly connected to a sealing gasket.

8. The emulsifying tank for walnut milk production according to claim 1, characterized in that, ​

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