Multi-section alkali-making carbonization tower structure

The rotating scraper and cleaning brush of the multi-stage alkali carbonization tower structure automatically clean the inner wall of the carbonization tower, solving the problem of tedious and laborious manual cleaning in the existing technology and achieving efficient and automated cleaning.

CN223570672UActive Publication Date: 2025-11-21HUBEI SHUANGHUAN SCIENCE AND TECHNOLOGY STOCK CO LTD
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Patent Information

Application Number
CN202423118957.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-21
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing carbonization towers require manual cleaning of the inner wall after use, which is a tedious and labor-intensive process with low cleaning efficiency.

Method used

A multi-stage alkali production carbonization tower structure is designed, which uses a rotating scraper and a cleaning brush in conjunction with a spray head to automatically clean the inner wall of the carbonization tower. Impurities are scraped out by the rotating scraper and scrubbed with cleaning liquid, combined with rinsing by the spray head, to achieve automated cleaning.

Benefits of technology

It improves the cleaning effect and efficiency of the inner wall of the carbonization tower, reduces the amount of manual operation, simplifies the cleaning process, and enhances cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-section type alkali-making carbonization tower structure which comprises a carbonization tower, the bottom of the carbonization tower is fixedly connected with a base, the surface of the base is provided with a bottom sliding rail, and the surface of the bottom sliding rail is slidably connected with a bottom sliding block; a scraper is utilized to make contact with the inner wall of the carbonization tower, impurity solid blocks accumulated on the inner wall of the carbonization tower are shoveled out, the cleaning effect is improved, manual repeated cleaning is not needed, through connection of a side connecting block, when the side connecting plate moves, a cleaning brush can be synchronously driven to clean the inner wall of the carbonization tower, residual impurities on the inner wall of the carbonization tower are brushed away, and the cleaning effect is improved. The cleaning effect is improved, and the workload of operators is reduced; the inner wall of the carbonization tower is cleaned through the rotating scraper and the cleaning brush, sprayed cleaning liquid is used for cooperation, the cleaning effect is improved, the cleaned inner wall of the carbonization tower can be flushed, and the cleaning efficiency and effect are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of carbonization tower of alkali making, and particularly relates to a multi-section carbonization tower structure of alkali making. BACKGROUND

[0002] The carbonization tower is the main equipment for soda production, and the multi-section carbonization tower of alkali making is an equipment for dividing the carbonization process into multiple stages to improve production efficiency and product quality. In the soda production process, multiple processes such as mass transfer, absorption, chemical reaction, crystallization, and heat transfer are carried out in the multi-section carbonization tower, involving multiple-phase systems such as gas, liquid, and solid.

[0003] In the prior art, the authorized publication "CN220056378U" discloses a "cleaning efficient carbonization tower of alkali making"; which includes a support table, a cleaning mechanism and a storage mechanism are arranged on the outer side wall of the support table, the cleaning mechanism includes a carbonization tower body, the outer side wall of the carbonization tower body is uniformly connected with a gas conveying pipe, a first pipeline and a second pipeline, the outer side wall of the gas conveying pipe is connected with a cleaning gas storage tank, the outer side wall of the first pipeline is connected with an ammonia mother liquor II storage tank, the outer side wall of the second pipeline is connected with an ammonia mother liquor I storage tank, the second pipeline is located above the gas conveying pipe, the first pipeline is located above the second pipeline, the storage mechanism is located on the outer side wall of the carbonization tower body and cooperates with the carbonization tower body, the ammonia mother liquor II, the ammonia mother liquor I and the cleaning gas are mutually counterflowed to continuously update the mother liquor and the scabbed surface, and the dissolution speed of the scabbed block is increased.

[0004] The above technical solution needs to clean the inner wall of the carbonization tower after use, and large impurities are shovelled out. The cleaning process is relatively cumbersome, and manual operation is required, which is time-consuming and laborious. Various tools need to be repeatedly used in the cleaning process, which reduces the cleaning efficiency.

[0005] Therefore, a multi-section carbonization tower structure of alkali making is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0006] In view of the deficiencies of the prior art, the utility model provides a multi-section carbonization tower structure of alkali making to solve the problem that the carbonization tower needs to be cleaned after use, large impurities are shovelled out, the cleaning process is relatively cumbersome, manual operation is required, it is time-consuming and laborious, and various tools need to be repeatedly used in the cleaning process, which reduces the cleaning efficiency.

[0007] To achieve the above purposes, the utility model is implemented by the following technical solutions:

[0008] The utility model provides a multi -section type caustic soda carbonization tower structure, including carbonization tower, the bottom fixedly connected with the base of carbonization tower, the surface of base is opened bottom sliding rail, the surface of bottom sliding rail is connected with the bottom sliding block of sliding, the top of bottom sliding block is fixedly connected with bottom support frame, the top of bottom support frame is fixedly connected with side connecting frame, both sides of side connecting frame are fixedly connected with side grip lever, the top of side connecting frame is fixedly connected with liquid storage tank, the top of liquid storage tank is fixedly connected with liquid adding hole, one side of liquid storage tank is movably connected with soft expansion pipe.

[0009] As the preferred of this embodiment, the top of the top support frame is fixedly connected with a side fixing frame, the top of the side fixing frame is fixedly connected with a top motor, the output shaft of the top motor is fixedly connected with a side bevel gear disc, one side of the side bevel gear disc is meshingly connected with a bottom bevel gear disc.

[0010] As the preferred of this embodiment, one side of the bottom bevel gear disc is fixedly connected with a threaded sleeve, the top of the top support frame is provided with a top communication hole, the inner side of the threaded sleeve is threadedly connected with a main threaded rod.

[0011] As the preferred of this embodiment, the bottom of the main threaded rod is fixedly connected with a bottom connecting rod, the bottom end of the bottom connecting rod is fixedly connected with a bottom motor, the output shaft of the bottom motor is fixedly connected with a bottom fixing rod.

[0012] As the preferred of this embodiment, the surface of the bottom fixing rod is fixedly connected with a side transmission plate, one side of the side transmission plate is fixedly connected with a side connecting plate, one side of the side connecting plate is fixedly connected with a scraper.

[0013] As the preferred of this embodiment, the other side of the side connecting plate is fixedly connected with a side connecting block, one side of the side connecting block is fixedly connected with a cleaning brush.

[0014] As the preferred of this embodiment, the surface of the bottom fixing rod is fixedly sleeved with a sleeving ring frame, the surface of the sleeving ring frame is slidably sleeved with a sliding ring, both sides of the sliding ring are fixedly connected with a side fixing plate.

[0015] As the preferred of this embodiment, the surface of the side fixing plate is fixedly connected with a connecting box, one side of the connecting box is movably connected with one side of the soft expansion pipe.

[0016] As the preferred of this embodiment, the surface of the soft expansion pipe is fixedly connected with a water pump body, the other side of the connecting box is movably connected with a liquid spraying head.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] (1) The utility model discloses a rotating bottom fixed link can drive multiple side transmission plates to rotate simultaneously, through the connection of side connecting plates, multiple side transmission plates rotate and will drive multiple scrapers to rotate simultaneously, utilize the contact of scraper and the inner wall of carbonization tower, and the impurity solid block of the inner wall of carbonization tower is shovelled out, improve the effect of cleaning, and do not need manual repeated cleaning, and through the connection of side connecting blocks, when side connecting plates move, will drive cleaning brush to clean the inner wall of carbonization tower simultaneously, and the remaining impurities of the inner wall of carbonization tower are washed, improve the effect of cleaning, and reduce the workload of operating personnel.

[0019] (2) The utility model discloses through starting water pump body, water pump body starts and will transmit the cleaning fluid in the liquid storage tank to the connecting box along the soft telescopic pipe in, and is sprayed through the liquid jet head of connecting box one side, through the synchronous utilization of the cleaning fluid of the cleaning of the inner wall of carbonization tower of rotating scraper and cleaning brush, improve the effect of cleaning, and can flush the inner wall of carbonization tower after cleaning, improve the cleaning efficiency and effect.

[0020] (3) The utility model discloses through the position of portable adjustment side connecting frame, the position of cleaning brush is adjusted quickly, removes when carbonization tower works, needs cleaning and moves to the inside of carbonization tower, improves the efficiency of cleaning, through the main thread rod is lowered, will drive bottom connecting rod to descend along the inside of top support frame, and bottom motor is lowered into the inside of carbonization tower, the height of portable adjustment cleaning, when the inner wall of carbonization tower is cleaned, repeatedly cleans from top to bottom, improves the effect of cleaning. BRIEF DESCRIPTION OF DRAWINGS

[0021] The accompanying drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of this specification, illustrate embodiments of the present application and are included to provide a further understanding of the present application, and do not constitute a limitation of the present application. In the drawings:

[0022] Figure 1 It is the overall appearance structure schematic diagram of the utility model;

[0023] Figure 2 It is the bottom connecting rod structure schematic diagram of the utility model;

[0024] Figure 3 It is the main thread rod structure schematic diagram of the utility model;

[0025] Figure 4 It is the liquid storage tank structure schematic diagram of the utility model;

[0026] Figure 5 It is the sleeve ring frame structure schematic diagram of the utility model;

[0027] Figure 6 It is the bottom bevel gear disc structure schematic diagram of the utility model;

[0028] Label explanation: 1, carbonization tower; 201, base; 202, side handle; 203, bottom sliding rail; 204, bottom sliding block; 205, bottom support frame; 206, side connecting frame; 301, top support frame; 302, top communication hole; 303, side fixing frame; 304, top motor; 305, side bevel gear disc; 306, bottom bevel gear disc; 307, threaded sleeve; 308, main threaded rod; 309, bottom connecting rod; 3010, bottom motor; 3011, bottom fixed rod; 3012, side transmission plate; 3013, side connecting plate; 3014, scraper; 3015, side connecting block; 3016, cleaning brush; 401, sleeve ring frame; 402, sliding ring; 403, side fixed plate; 404, connecting box; 405, water pump body; 406, liquid injection head; 407, soft telescopic pipe; 408, liquid storage tank; 409, liquid filling hole. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0030] Please refer to Figures 1 to 6 The utility model discloses a multi -section formula carbonization tower structure of making alkali, specifically includes carbonization tower 1, the bottom fixed connection of carbonization tower 1 has base 201, the surface of base 201 is seted up bottom sliding rail 203, the surface sliding connection of bottom sliding rail 203 has bottom sliding block 204, the top fixed connection of bottom sliding block 204 has bottom support frame 205, the top fixed connection of bottom support frame 205 has side connecting frame 206, the both sides fixed connection of side connecting frame 206 has side handle 202, the top fixed connection of side connecting frame 206 has liquid storage tank 408, the top fixed connection of liquid storage tank 408 has liquid filling hole 409, one side movable joint of liquid storage tank 408 has soft telescopic pipe 407. Specifically in this embodiment, by holding side handle 202 and pulling side connecting frame 206, will drive side connecting frame 206 along the surface of base 201 slide, and by bottom sliding block 204 along the sliding in bottom sliding rail 203, will improve the stability of the sliding of two bottom support frames 205, by the stable sliding of two bottom support frames 205, the stability of side connecting frame 206 movement is improved, by portable adjusting the position of side connecting frame 206, the position of cleaning brush 3016 is adjusted quickly, is removed when carbonization tower 1 works, is moved to carbonization tower 1 when needing cleaning, improve the efficiency of cleaning.

[0031] Please refer to Figures 1 to 6As shown, the top of the top support frame 301 is fixedly connected with a side fixing frame 303, the top of the side fixing frame 303 is fixedly connected with a top motor 304, the output shaft of the top motor 304 is fixedly connected with a side bevel gear disc 305, one side of the side bevel gear disc 305 is meshedly connected with a bottom bevel gear disc 306, one side of the bottom bevel gear disc 306 is fixedly connected with a threaded sleeve 307, the top of the top support frame 301 is provided with a top communication hole 302, and the inside of the threaded sleeve 307 is threadedly connected with a main threaded rod 308. Through the threaded connection of the threaded sleeve 307 and the main threaded rod 308, when the threaded sleeve 307 rotates, the main threaded rod 308 will be driven to move vertically along the inside of the threaded sleeve 307, and by lowering the main threaded rod 308, the bottom connecting rod 309 will be lowered along the inside of the top support frame 301, and the bottom motor 3010 will be lowered into the inside of the carbonization tower 1, so that the height of cleaning is adjusted conveniently.

[0032] Please refer to Figures 1 to 6 As shown, the bottom of the main threaded rod 308 is fixedly connected with a bottom connecting rod 309, the bottom end of the bottom connecting rod 309 is fixedly connected with a bottom motor 3010, the output shaft of the bottom motor 3010 is fixedly connected with a bottom fixed rod 3011, the surface of the bottom fixed rod 3011 is fixedly connected with a side transmission plate 3012, one side of the side transmission plate 3012 is fixedly connected with a side connecting plate 3013, and one side of the side connecting plate 3013 is fixedly connected with a scraper 3014. When the plurality of side transmission plates 3012 rotate, the plurality of scrapers 3014 will be driven to rotate synchronously, the scraper 3014 is used to contact the inner wall of the carbonization tower 1, and the impurity solid block accumulated on the inner wall of the carbonization tower 1 is scraped out, so that the cleaning effect is improved, and manual repeated cleaning is not needed.

[0033] Please refer to Figures 1 to 6 As shown, the other side of the side connecting plate 3013 is fixedly connected with a side connecting block 3015, one side of the side connecting block 3015 is fixedly connected with a cleaning brush 3016, and through the connection of the side connecting block 3015, when the side connecting plate 3013 moves, the cleaning brush 3016 will be driven to clean the inner wall of the carbonization tower 1 synchronously, the residual impurities on the inner wall of the carbonization tower 1 are brushed, the cleaning effect is improved, and the workload of the operator is reduced.

[0034] Please refer to Figures 1 to 6As shown, the surface of the bottom fixing rod 3011 is fixedly sleeved with a sleeving ring frame 401, the surface of the sleeving ring frame 401 is slidably sleeved with a sliding ring 402, both sides of the sliding ring 402 are fixedly connected with side fixing plates 403, the surface of the side fixing plates 403 is fixedly connected with a connecting box 404, one side of the connecting box 404 is movably connected with one side of a soft telescopic pipe 407. Through the sliding sleeve of the sleeving ring frame 401 and the sliding ring 402, the sliding ring 402 can rotate freely along the surface of the sleeving ring frame 401, by adding cleaning liquid in advance along the liquid adding hole 409, the cleaning liquid will enter the inside of the liquid storage tank 408 along the liquid adding hole 409, during the cleaning process of the inner wall of the carbonization tower 1, the water pump body 405 is started, and after the water pump body 405 is started, the cleaning liquid in the liquid storage tank 408 is transmitted to the connecting box 404 along the soft telescopic pipe 407, and is sprayed out through the liquid spraying head 406 on one side of the connecting box 404.

[0035] Please refer to Figures 1 to 6 As shown, the surface of the soft telescopic pipe 407 is fixedly connected with a water pump body 405, the other side of the connecting box 404 is movably connected with a liquid spraying head 406, after the water pump body 405 is started, the cleaning liquid in the liquid storage tank 408 is transmitted to the connecting box 404 along the soft telescopic pipe 407, and is sprayed out through the liquid spraying head 406 on one side of the connecting box 404, through the synchronous use of the rotating scraper 3014 and the cleaning brush 3016 for cleaning the inner wall of the carbonization tower 1, the cleaning effect is improved, and the cleaned inner wall of the carbonization tower 1 can be flushed, improving the cleaning efficiency and effect.

[0036] The specific use and effect of the embodiment are as follows: during daily work, first hold the side handle 202 and pull the side connecting frame 206, which will drive the side connecting frame 206 to slide along the surface of the base 201, and through the sliding of the bottom sliding block 204 in the bottom sliding rail 203, the stability of the sliding of the two bottom support frames 205 is improved, through the stable sliding of the two bottom support frames 205, the stability of the movement of the side connecting frame 206 is improved, the position of the cleaning brush 3016 is quickly adjusted by adjusting the position of the portable side connecting frame 206, and the cleaning brush 3016 is moved away when the carbonization tower 1 is working, and is moved into the carbonization tower 1 when cleaning is needed, improving the cleaning efficiency.

[0037] After moving the side connecting frame 206 to the top of the carbonization tower 1, first support the top motor 304 through the side fixing frame 303, and then support the top motor 304 on the top of the top support frame 301. At this time, start the top motor 304, drive the side bevel gear plate 305 to rotate through the top motor 304, and through the meshing of the side bevel gear plate 305 and the bottom bevel gear plate 306, the bottom bevel gear plate 306 will be driven to rotate synchronously when the side bevel gear plate 305 rotates. Drive the bottom bevel gear plate 306 to rotate, which will drive the threaded sleeve 307 to rotate along the inside of the top communication hole 302. Through the threaded connection between the threaded sleeve 307 and the main threaded rod 308, the main threaded rod 308 will move vertically along the inside of the threaded sleeve 307 when the threaded sleeve 307 rotates. By lowering the main threaded rod 308, the bottom connecting rod 309 will be lowered along the inside of the top support frame 301. Lower the bottom motor 3010 into the inside of the carbonization tower 1 to adjust the height of cleaning conveniently. Clean from top to bottom repeatedly when cleaning the inner wall of the carbonization tower 1, which improves the cleaning effect.

[0038] After lowering the bottom motor 3010 to the inside of the carbonization tower 1, start the bottom motor 3010 at this time, drive the bottom fixed rod 3011 to rotate through the bottom motor 3010. The rotating bottom fixed rod 3011 will drive multiple side transmission plates 3012 to rotate synchronously. Through the connection of the side connecting plate 3013, multiple scrapers 3014 will be driven to rotate synchronously when multiple side transmission plates 3012 rotate. The scraper 3014 contacts the inner wall of the carbonization tower 1 to shovel out the impurity solid accumulated on the inner wall of the carbonization tower 1, which improves the cleaning effect and reduces the workload of the operator.

[0039] During the cleaning process, the sliding ring 402 will rotate freely along the surface of the sleeve ring frame 401 through the sliding sleeve connection of the sleeve ring frame 401 and the sliding ring 402. Add cleaning liquid in advance along the liquid adding hole 409, and the cleaning liquid will enter the inside of the liquid storage tank 408 along the liquid adding hole 409. During the cleaning process of the inner wall of the carbonization tower 1, start the water pump body 405, and the water pump body 405 will transmit the cleaning liquid in the liquid storage tank 408 to the connecting box 404 along the soft expansion pipe 407 after starting, and then spray out through the spray head 406 on one side of the connecting box 404. The rotating scraper 3014 and the cleaning brush 3016 are used synchronously with the sprayed cleaning liquid to improve the cleaning effect. In addition, the inner wall of the cleaned carbonization tower 1 can be washed to improve the cleaning efficiency and effect.

[0040] The content not described in detail in the specification belongs to the prior art known to those skilled in the art, and does not belong to the key of the utility model, so it is not described.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, and are not limited to the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the utility model can be modified or replaced equivalently without departing from the essence and scope of the technical solutions of the utility model.

Claims

1. A multi-stage alkali production carbonization tower structure, comprising a carbonization tower (1), characterized in that: The bottom of the carbonization tower (1) is fixedly connected to a base (201). A bottom sliding rail (203) is provided on the surface of the base (201). A bottom sliding block (204) is slidably connected to the surface of the bottom sliding rail (203). A bottom support frame (205) is fixedly connected to the top of the bottom sliding block (204). A side connecting frame (206) is fixedly connected to the top of the bottom support frame (205). Side handles (202) are fixedly connected to both sides of the side connecting frame (206). A liquid storage tank (408) is fixedly connected to the top of the side connecting frame (206). A liquid filling hole (409) is fixedly connected to the top of the liquid storage tank (408). A flexible telescopic tube (407) is movably connected to one side of the liquid storage tank (408).

2. The multi-stage alkali production carbonization tower structure according to claim 1, characterized in that: The top of the top support frame (301) is fixedly connected to a side fixing frame (303), the top of the side fixing frame (303) is fixedly connected to a top motor (304), the output shaft of the top motor (304) is fixedly connected to a side helical gear plate (305), and a bottom helical gear plate (306) is meshed with one side of the side helical gear plate (305).

3. The multi-stage alkali production carbonization tower structure according to claim 2, characterized in that: A threaded sleeve (307) is fixedly connected to one side of the bottom helical gear plate (306), and a top connecting hole (302) is opened on the top of the top support frame (301). A main thread rod (308) is threadedly connected to the inner side of the threaded sleeve (307).

4. The multi-stage alkali production carbonization tower structure according to claim 3, characterized in that: The bottom of the main thread rod (308) is fixedly connected to a bottom connecting rod (309), the bottom end of the bottom connecting rod (309) is fixedly connected to a bottom motor (3010), and the output shaft of the bottom motor (3010) is fixedly connected to a bottom fixing rod (3011).

5. The multi-stage alkali production carbonization tower structure according to claim 4, characterized in that: A side transmission plate (3012) is fixedly connected to the surface of the bottom fixing rod (3011), a side connecting plate (3013) is fixedly connected to one side of the side transmission plate (3012), and a scraper (3014) is fixedly connected to one side of the side connecting plate (3013).

6. The multi-stage alkali production carbonization tower structure according to claim 5, characterized in that: A side connecting block (3015) is fixedly connected to the other side of the side connecting plate (3013), and a cleaning brush (3016) is fixedly connected to one side of the side connecting block (3015).

7. The multi-stage alkali production carbonization tower structure according to claim 4, characterized in that: The bottom fixing rod (3011) is fixedly sleeved with a sleeve ring frame (401), and the sleeve ring frame (401) is slidably sleeved with a sliding ring (402).

8. The multi-stage alkali production carbonization tower structure according to claim 7, characterized in that: The sliding ring (402) is fixedly connected to two sides by side fixing plates (403), and a connecting box (404) is fixedly connected to the surface of the side fixing plates (403). One side of the connecting box (404) is movably connected to one side of the flexible telescopic tube (407).

9. The multi-stage alkali production carbonization tower structure according to claim 8, characterized in that: The surface of the flexible telescopic tube (407) is fixedly connected to a water pump body (405), and the other side of the connecting box (404) is movably connected to a spray head (406).

Citation Information

Patent Citations

  • Alkali-making carbonizer with efficient cleaning function

    CN220056378U