Hardening crushing machine for bagged materials
By designing a combination of extrusion and vibrating conveyors, the problem of caking of bagged materials during storage and transportation was solved, achieving efficient crushing and protection of material bags, thus ensuring quality and safety during transportation.
Patent Information
- Application Number
- CN202423006798.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In existing technologies, bagged materials are prone to caking during storage and transportation, which leads to transportation inconvenience. Manual breaking up is time-consuming and labor-intensive and easily damages the packaging, affecting product quality and transportation.
Design a caking crusher, comprising an extrusion conveyor, a vibrating conveyor, and a platform conveyor, to gradually crush bagged materials through extrusion and vibration, avoiding packaging damage caused by one-time crushing, and to further crush small caking clumps inside the material bag through the vibrating conveyor.
It achieves efficient crushing of bagged materials, saves labor, avoids packaging damage, and ensures the quality stability and safety of materials during transportation.
Smart Images

Figure CN223570796U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of crushing production line, especially relate to a kind of for bagged material's board knot disintegrator. BACKGROUND
[0002] The existing by-products are stored for a long time, and the material itself has moisture. In summer, the warehouse is humid, the environmental humidity is large, the stacking layer is high, and the material is extruded by multiple factors, which causes the material to be hardened. In the process of transportation and loading and unloading, it is inconvenient to transport, and manual knocking is needed to disintegrate. Manual processing is time-consuming and laborious, which not only increases a lot of labor intensity, but also easily breaks the product packaging due to the uncontrollable force of manual knocking, causing the material to leak out, which is inconvenient for the user, especially when the user does not want to use the material directly. Once the product packaging is damaged, the material cannot be transported and stored. For example, when the seller sells the stock bagged material, the large pieces of material in the bagged material need to be crushed manually. However, there are still small pieces of hardened material in the material bag after manual crushing, and quality complaints may still occur during the sales process. CONTENT OF THE UTILITY MODEL
[0003] Therefore, the utility model aims to provide a board knot disintegrator for bagged material to solve the problem of material hardening and affect use.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a board knot disintegrator for bagged material, which is provided with an extrusion conveyor and a vibration conveyor in sequence along the bagged material conveying direction, the extrusion conveyor includes a first support, a second support, a hanging glue roller, a hanging glue arc-shaped roller, a second speed reducer and a third speed reducer, a plurality of hanging glue rollers are provided on the first support and arranged in sequence along the bagged material conveying direction, the output end of the second speed reducer is connected with the hanging glue roller, the plurality of hanging glue rollers are connected through a seventh roller chain, two second supports are provided above the first support and spaced apart along the bagged material conveying direction, a plurality of hanging glue arc-shaped rollers are provided on the second support and connected with the output end of the third speed reducer, and the plurality of hanging glue arc-shaped rollers are connected through a fourth roller chain.
[0005] Further, the vibration conveyor includes a vibration machine support, a fifth speed reducer, a vibration square roller and an eighth roller chain, a plurality of vibration square rollers are provided on the vibration machine support and arranged in sequence along the bagged material conveying direction, the output end of the fifth speed reducer is connected with the vibration square roller through a sixth roller chain, and the plurality of vibration square rollers are connected through the eighth roller chain.
[0006] Further, a tensioning wheel is arranged between adjacent hanging glue arc-shaped rollers.
[0007] Further, the first support is provided with a plurality of adjusting holes, and the second support is provided with mounting holes, the adjusting holes correspond to the mounting holes in position and are connected through bolts.
[0008] Further, the board hard disintegrator further comprises a platform conveyor, the platform conveyor is arranged at the front end of the extrusion conveyor, and the platform conveyor comprises a platform conveyor support, a first speed reducer, a tensioning mechanism, a rubber-covered roller and a rubber belt.
[0009] Further, the tensioning mechanism comprises a tensioning roller and a lead screw, the tensioning roller is connected with the platform conveyor support through the lead screw, and the tensioning roller is connected with the rubber belt.
[0010] Further, the rubber belt is provided with plastic guard plates on both sides, and a plurality of supporting plates are arranged below the plastic guard plates.
[0011] Further, the board hard disintegrator further comprises a bagging platform, and the bagging platform is arranged at the rear end of the vibration conveyor.
[0012] Further, the bagging platform comprises a bagging platform support and a foot supporting plate, and the foot supporting plate is arranged at four corners of the bagging platform support.
[0013] Further, the second speed reducer is connected with the rubber-covered roller through a third roller chain, and the third speed reducer is connected with the rubber-covered arc-shaped roller through a fifth roller chain.
[0014] Compared with the prior art, the board hard disintegrator has the beneficial effects that:
[0015] 1. The platform conveyor, the extrusion conveyor, the vibration conveyor and the bagging platform are arranged, so that the board hard bagged products can be disintegrated, and compared with the prior art, a large amount of manual input is saved.
[0016] 2. The two rows of rubber-covered arc-shaped rollers are arranged on the top of the extrusion conveyor along the conveying direction, so that the board hard material bags can be disintegrated gradually, and the situation that the material bags are damaged due to one-time disintegration is avoided, and compared with the prior art, the problem that the packaging bags are damaged during the disintegration process and affect transportation is solved.
[0017] 3. The utility model discloses a vibration conveyor on the vibration square roller can carry out secondary disintegration to the hardening lump in the material bag after extruding conveyor disintegration, make the material belt no longer exist material hardening lump;
[0018] 4. The utility model discloses a screw rod is set up in platform conveyor and realizes the adjustment of the tightness of rubber belt. BRIEF DESCRIPTION OF DRAWINGS
[0019] The drawings constituting a part of the utility model are used to provide further understanding of the utility model, and the illustrative embodiment of the utility model and its explanation are used to explain the utility model, and do not constitute improper limitation to the utility model. In the drawings:
[0020] Figure 1 It is a front structure schematic drawing of a hardening disintegrator for bagged material of the utility model;
[0021] Figure 2 It is a plan structure schematic drawing of a hardening disintegrator for bagged material of the utility model;
[0022] Figure 3 It is a front structure schematic drawing of the platform conveyor of a hardening disintegrator for bagged material of the utility model;
[0023] Figure 4 It is a front structure schematic drawing of the extruding conveyor of a hardening disintegrator for bagged material of the utility model;
[0024] Figure 5 It is a plan structure schematic drawing of the extruding conveyor of a hardening disintegrator for bagged material of the utility model;
[0025] Figure 6 It is a front structure schematic drawing of the vibration conveyor of a hardening disintegrator for bagged material of the utility model;
[0026] Figure 7 It is a front structure schematic drawing of the bagging platform of a hardening disintegrator for bagged material of the utility model.
[0027] In the drawings:
[0028] 1, platform conveyor; 2, extrusion conveyor; 3, vibration conveyor; 4, bagging platform; 5, tensioning roller; 6, rubber-covered roller; 7, rubber belt; 8, first speed reducer; 9, plastic guard plate; 10, support plate; 11, lead screw; 12, first roller chain; 13, second roller chain; 14, rubber-covered carrier roller; 15, rubber-covered arc roller; 16, tensioning wheel; 17, third roller chain; 18, second speed reducer; 19, third speed reducer; 20, fourth roller chain; 21, fifth roller chain; 22, sixth roller chain; 23, seventh roller chain; 24, fourth speed reducer; 25, vibration square roller; 26, eighth roller chain; 27, ground support plate. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict, and the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0030] Referring to Figures 1-4 In the present embodiment, a kind of board for bagged material is described, and it includes extrusion conveyor 2 and vibration conveyor 3 in turn along the direction of bagged material conveying, the extrusion conveyor 2 includes first support, second support, rubber-covered carrier roller 14, rubber-covered arc roller 15, second speed reducer 18 and third speed reducer 19, the second speed reducer 18 is used to provide driving force for rubber-covered carrier roller 14, the third speed reducer 19 provides driving force for rubber-covered arc roller 15, a plurality of rubber-covered carrier rollers 14 are provided on the first support, the plurality of rubber-covered carrier rollers 14 are sequentially arranged along the direction of bagged material conveying, the output end of second speed reducer 18 is connected with rubber-covered carrier roller 14, a plurality of rubber-covered carrier rollers 14 are connected by seventh roller chain 23, any several rubber-covered carrier rollers 14 are driven to rotate by second speed reducer 18, the rest rubber-covered carrier rollers 14 are driven to rotate by seventh roller chain 23, so as to realize material transmission, two second supports are provided above the first support, the interval of two second supports decreases along the direction of bagged material conveying, the interval of two second supports is gradually reduced to realize gradually extruding material, avoid breakage of board material bag caused by one-time extrusion, a plurality of rubber-covered arc rollers 15 are provided on the second support, the output end of third speed reducer 19 is connected with rubber-covered arc roller 15, a plurality of rubber-covered arc rollers 15 are connected by fourth roller chain 20, any several rubber-covered arc rollers 15 are driven to rotate by third speed reducer 19, the rest rubber-covered arc rollers 15 are driven by fourth roller chain 20, to realize extrusion of board material bag.
[0031] The board is broken up in use, through the extrusion conveyor 2 third speed reducer 19 drive two second support on the hanging glue arc-shaped roller 15 to the board material bag is broken, extrusion broken process through the second speed reducer 18 drive first support on the hanging glue roller 14 will be material bag to the vibration conveyor 3, material in vibration conveyor 3 to the material bag is broken twice, vibration conveyor 3 can realize to the small board material bag in the block is broken.
[0032] Referring to Figure 6 The vibration conveyor 3 includes a vibration machine support, a fifth speed reducer 24, a vibration square roller 25 and an eighth roller chain 26, a plurality of vibration square rollers 25 are arranged on the vibration machine support, the plurality of vibration square rollers 25 are used for secondary broken small board blocks in the material bag, the plurality of vibration square rollers 25 are sequentially arranged along the bagged material conveying direction, the fifth speed reducer 24 is connected with the vibration square roller 25 through the sixth roller chain 22, and the plurality of vibration square rollers 25 are connected through the eighth roller chain 26, the fifth speed reducer 24 is used for driving any several vibration square rollers 25, and the remaining vibration square rollers 25 are driven to rotate through the sixth roller chain 22, so that the transmission and secondary broken material bag are realized.
[0033] Referring to Figures 4-5 It is explained that the embodiment is provided with a tensioning wheel 16 between adjacent hanging glue arc-shaped rollers 15, and the tensioning wheel 16 is used for providing an additional tension control point between the two hanging glue arc-shaped rollers 15, so as to more accurately adjust and maintain the tension of the conveying belt.
[0034] A plurality of adjusting holes are formed in the first support, and mounting holes are arranged on the second support, the adjusting holes and the mounting holes are in position correspondence and are connected through bolts, and the adjusting holes and the positioning holes are used for adjusting the spacing between the two second supports, so that the distance between the material bags can be changed according to the size of the material bags.
[0035] Referring to Figures 1-3To illustrate the embodiment, the bale breaker further comprises a platform conveyor 1 arranged at the front end of the extrusion conveyor 2, the platform conveyor 1 being used to convey the bale of material to the extrusion conveyor 2, the platform conveyor 1 comprising a platform conveyor support, a first speed reducer 8, a tensioning mechanism, a rubber-covered roller 6 and a rubber belt 7, a plurality of rubber-covered rollers 6 being arranged on the platform conveyor support, the plurality of rubber-covered rollers 6 being arranged in sequence along the conveying direction of the bale of material, the output end of the first speed reducer 8 being connected with the rubber-covered rollers 6 through a first roller chain 12, the rubber-covered rollers 6 being connected with each other through a second roller chain 13, the plurality of rubber-covered rollers 6 and the tensioning mechanism being connected through the rubber belt 7, the first speed reducer 8 being used to provide driving force for the rubber-covered rollers 6, the first speed reducer 8 driving any rubber-covered roller 6 through the first roller chain 12, the driven rubber-covered roller 6 driving other rubber-covered rollers 6 to rotate through the second roller chain 13, the rubber-covered rollers 6 driving the tensioning mechanism to rotate through the rubber belt 7.
[0036] The tensioning mechanism comprises a tensioning roller 5 and a lead screw 11, the tensioning roller 5 being connected with the platform conveyor support through the lead screw 11, the tensioning roller 5 being connected with the rubber belt 7, the tensioning roller 5 and the lead screw 11 being used to adjust the tightness of the rubber belt 7, the position of the tensioning roller 5 being changed by rotating the lead screw 11, and then the tightness of the rubber belt 7 being adjusted.
[0037] Plastic guard plates 9 are arranged on both sides of the rubber belt 7, the plastic guard plates 9 being fixed on both sides of the rubber belt 7 through countersunk screws, the plastic guard plates 9 being used to protect the rubber belt 7 from external impact and abrasion, to ensure the stability and accuracy of the rubber belt 7 during operation, and to prevent the plastic guard plates 9 from falling off or moving during use through the countersunk screws, equal angle steels being arranged on both sides of the plastic guard plates 9 to prevent the plastic guard plates 9 from being deformed under external force, and a plurality of support plates 10 being arranged below the plastic guard plates 9, the support plates being used to ensure that the rubber belt 7 does not sag or twist during operation due to gravity or other external forces, thereby prolonging the service life of the rubber belt 7.
[0038] Referring to Figure 7 To illustrate the embodiment, the bale breaker further comprises a bale-out platform 4 arranged at the rear end of the vibration conveyor 3, the bale-out platform 4 being used to place the broken bale of material.
[0039] The bale-out platform 4 comprises a bale-out platform support and foot support plates 27 arranged at the four corners of the bale-out platform support, the foot support plates 27 being used to improve the stability of the bale-out platform 4.
[0040] Referring to Figures 2-3The second speed reducer 18 is connected with the glue hanging roller 14 through the third roller chain 17, and drives the glue hanging roller 14 to rotate through the third roller chain 17.
[0041] In use, the material bag is placed on the platform conveyor 1 by manual operation, the glue hanging roller 6 is driven to rotate by the first speed reducer 8, the tensioning roller 5 is driven to rotate by the rubber belt 7, so that the material transportation is realized, the material is conveyed to the extrusion conveying platform 2 by the platform conveyor 1, the glue hanging arc-shaped roller 15 is driven to realize the crushing of the material by the third speed reducer 19, the material is conveyed to the vibration conveyor 3 by the glue hanging roller 14 driven by the second speed reducer 18 in the process of extrusion and crushing, the fifth speed reducer 24 on the vibration conveyor 3 drives the vibration square roller 25 to rotate in the process of the material running on the vibration conveyor 3, so that the small block material in the material bag is crushed again, and the crushed material reaches the bag discharging platform 4, and the material bag on the bag discharging platform 4 is arranged by manual operation.
[0042] The above disclosed embodiments of the utility model are only used for helping to set forth the utility model. The embodiments do not describe all the details, and the utility model is not limited to the specific embodiments. According to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments, so as to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model.
Claims
1. A shredder for breaking up brittled materials in bags, characterized in that: It includes a compression conveyor (2) and a vibrating conveyor (3) arranged sequentially along the direction of bagged material conveying. The compression conveyor (2) includes a first support, a second support, glue-coated rollers (14), glue-coated arc rollers (15), a second reducer (18), and a third reducer (19). Several glue-coated rollers (14) are arranged on the first support. The several glue-coated rollers (14) are arranged sequentially along the direction of bagged material conveying. The output end of the second reducer (18) is connected to the glue-coated rollers (14). The several glue-coated rollers (14) are connected by a seventh roller chain (23). Two second supports are arranged above the first support. The distance between the two second supports decreases along the direction of bagged material conveying. Several glue-coated arc rollers (15) are arranged on the second support. The output end of the third reducer (19) is connected to the glue-coated arc rollers (15). The several glue-coated arc rollers (15) are connected by a fourth roller chain (20).
2. The blister packing and crushing machine for bagged materials according to claim 1, characterized in that: The vibrating conveyor (3) includes a vibrating machine support, a fifth reducer (24), a vibrating square roller (25), and an eighth roller chain (26). The vibrating machine support is provided with a number of vibrating square rollers (25), which are arranged sequentially along the conveying direction of the bagged material. The output end of the fifth reducer (24) is connected to the vibrating square roller (25) through the sixth roller chain (22), and the number of vibrating square rollers (25) are connected through the eighth roller chain (26).
3. A bridging and crushing machine for bagged materials according to claim 1, characterized in that: A tensioning wheel (16) is provided between adjacent glue-coating arc rollers (15).
4. A bridging and crushing machine for bagged materials according to claim 1, characterized in that: The first bracket has several adjustment holes, and the second bracket has mounting holes. The adjustment holes and mounting holes are positioned correspondingly and connected by bolts.
5. A bridging and crushing machine for bagged materials according to claim 1, characterized in that: The slab crusher also includes a platform conveyor (1), which is located at the front end of the extrusion conveyor (2). The platform conveyor (1) includes a platform conveyor support, a first reducer (8), a tensioning mechanism, rubber rollers (6), and a rubber belt (7). Several rubber rollers (6) are arranged on the platform conveyor support. The several rubber rollers (6) are arranged sequentially along the conveying direction of the bagged material. The output end of the first reducer (8) is connected to the rubber rollers (6) through a first roller chain (12). The rubber rollers (6) are connected to each other through a second roller chain (13). The several rubber rollers (6) and the tensioning mechanism are connected through the rubber belt (7).
6. A bridging and crushing machine for bagged materials according to claim 5, characterized in that: The tensioning mechanism includes a tensioning roller (5) and a lead screw (11). The tensioning roller (5) is connected to the platform conveyor support via the lead screw (11), and the tensioning roller (5) is connected to the rubber belt (7).
7. A bridging and crushing machine for bagged materials according to claim 5, characterized in that: Plastic guard plates (9) are provided on both sides of the rubber belt (7), and several support plates (10) are provided below the plastic guard plates (9).
8. A bridging and crushing machine for bagged materials according to any one of claims 1-7, characterized in that: The slab breaker also includes a bag-discharging platform (4), which is located at the rear end of the vibrating conveyor (3).
9. A bridging and crushing machine for bagged materials according to claim 8, characterized in that: The bag-discharging platform (4) includes a bag-discharging platform bracket and a foot support plate (27), which is located at the four corners of the bag-discharging platform bracket.
10. A bridging and crushing machine for bagged materials according to claim 1, characterized in that: The output end of the second reducer (18) is connected to the rubber-coated roller (14) via the third roller chain (17), and the output end of the third reducer (19) is connected to the rubber-coated arc roller (15) via the fifth roller chain (21).