Cleaning machine for wire-drawing die

Abstract

The utility model discloses a cleaning machine for a wire-drawing die, which relates to the technical field of cleaning equipment and comprises a cleaning mechanism, the cleaning mechanism comprises a cleaning box, a filtering water tank, a cleaning pump and a conveying pipe, and one end of the cleaning pump is fixedly connected with the top end of the filtering water tank. According to the mold cleaning device, dirt on the surface and in the mold is primarily cleaned in a cleaning mode of combining the ultrasonic transducer and the cleaning liquid, and then the rotating mold is flushed by high-pressure water flow, so that large dirt on the mold and residual impurities after ultrasonic cleaning are effectively removed; according to the cleaning machine, the rotating wire-drawing die is primarily cleaned in an ultrasonic cleaning mode, then the rotating wire-drawing die is flushed through high-pressure water flow, various dirt on the wire-drawing die can be effectively removed, the surface smoothness of the cleaned die is high, damage to the die is avoided, the cleaning efficiency of the wire-drawing die is improved, and the cleaning efficiency of the wire-drawing die is improved. Meanwhile, a plurality of wire-drawing dies can be cleaned at a time, and the labor cost and the die maintenance cost are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to cleaning equipment technical field especially relates to a cleaning machine for wire drawing die. BACKGROUND

[0002] Wire drawing die refers to the tool that makes metal forcibly pass through the die under the action of external force, the cross-sectional area of metal is compressed, and the required cross-sectional area shape and size are obtained in the metal pressure processing process, the wire drawing die plays a key role in the metal wire drawing processing process, after a period of work, a large amount of metal scraps, lubricant residues and other impurities will be attached to the inner hole surface of the die, these dirt not only will affect the size accuracy and surface roughness of the die, and then reduce the wire drawing quality, but also will shorten the service life of the die, so that the wire drawing die needs to be cleaned.

[0003] For example, Chinese patent CN220216264U discloses a cleaning machine for wire drawing die, which comprises a cleaning box, the cleaning box further comprises a support frame, the support frame is fixed to the bottom end side wall of the cleaning box, the bottom end of the cleaning box is fixed with a water outlet pipe connected with the inside, the inside side wall of the cleaning box is fixed with two symmetrical distribution of the partition plate, one side of the cleaning box is provided with a cleaning assembly.

[0004] The traditional wire drawing die cleaning method is mainly through simple chemical immersion cleaning, although the chemical immersion cleaning can remove dirt to some extent, but the effect is not good for some stubborn dirt, and the use of chemical reagent may cause corrosion to the die material, in addition, some existing general cleaning equipment in cleaning wire drawing die, due to the special structure of wire drawing die and cleaning requirements, cleaning effect is not ideal, and the die is easy to be damaged, and other defects, aiming at the above problems, a cleaning machine for wire drawing die is proposed. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the problems in the prior art and proposes a cleaning machine for wire drawing die.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a cleaning machine for wire drawing die, including cleaning mechanism, the cleaning mechanism includes cleaning tank, filter water tank, cleaning pump and delivery tube, one end of the cleaning pump is fixedly connected with the top end of filter water tank, and the other end of the cleaning pump is fixedly connected with one end of delivery tube, still include rotating mechanism, one end of delivery tube is fixedly connected with cleaning pipe, and the both sides symmetrical fixed connection of cleaning pipe has a plurality of spray heads, the bottom of cleaning tank is fixedly installed ultrasonic transducer, the rotating mechanism includes fixed plate, motor, hydraulic cylinder and driving gear, the output of motor is fixedly connected with the top of driving gear, the both ends bottom of fixed plate evenly swing joint has a plurality of driven gears, the outer wall of driven gear is engaged with the outer wall of driving gear, the bottom of a plurality of driven gears is fixedly connected with connecting plate, and the bottom of connecting plate is fixedly connected with clamp, the bottom of hydraulic cylinder is fixedly installed with the top of cleaning tank, and the top of hydraulic cylinder is fixedly connected with the bottom of fixed plate.

[0007] Preferably, the outer side of the hydraulic cylinder is fixedly installed with the protective shell, and the outer side of the protective shell is fixedly connected with the top of the cleaning tank.

[0008] Preferably, the bottom of the fixed plate is fixedly connected with a plurality of limiting rods, and the bottom of the limiting rod is sleeved with a fixed rod.

[0009] Preferably, the bottom of the fixed rod is fixedly connected with the top of the cleaning tank, and the bottom of the fixed rod is fixedly connected with the top of the cleaning tank.

[0010] Preferably, one end of the recovery pump is fixedly connected with the bottom of the cleaning tank.

[0011] Preferably, the bottom of the motor is fixedly installed with the top of the fixed plate.

[0012] Compared with the prior art, the utility model has the advantages and positive effects that:

[0013] 1. The utility model discloses a cleaning machine for wire drawing die, which comprises a cleaning mechanism, a rotating mechanism, a cleaning tank, a recovery pump, a filter water tank, a cleaning pump, a conveying pipe, a cleaning pipe, a nozzle, an ultrasonic transducer and a protective shell.

[0014] 2. In the process of high-pressure water flow flushing of the wire drawing die, the recovery pump can be started to recover the cleaning water in the cleaning tank into the filter water tank. After the recovered water is filtered by the filter water tank, it can be recycled, thereby reducing the use cost of the cleaning machine. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A perspective structural schematic diagram of the cleaning machine for wire drawing die is provided for the utility model.

[0016] Figure 2 A rear side structural schematic diagram of the cleaning machine for wire drawing die is provided for the utility model.

[0017] Figure 3 A bottom view structural schematic diagram of the rotating mechanism of the cleaning machine for wire drawing die is provided for the utility model.

[0018] Figure 4 A front sectional view of the cleaning machine for wire drawing die is provided for the utility model.

[0019] Legend: 1, cleaning mechanism; 2, rotating mechanism; 11, cleaning tank; 12, recovery pump; 13, filter water tank; 14, cleaning pump; 15, conveying pipe; 16, cleaning pipe; 17, nozzle; 18, ultrasonic transducer; 20, protective shell; 21, fixed plate; 22, motor; 23, driven gear; 24, hydraulic cylinder; 25, connecting plate; 26, driving gear; 27, clamp; 28, limiting rod; 29, fixed rod. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned purpose, features and advantages of the utility model more clearly understood, the utility model will be further described below in combination with the drawings and examples. It should be noted that the examples and features in the examples of the present application can be combined with each other without conflict.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides a cleaning machine for wire drawing dies, including a cleaning mechanism 1. The cleaning mechanism 1 includes a cleaning tank 11, a filter water tank 13, a cleaning pump 14, and a delivery pipe 15. One end of the cleaning pump 14 is fixedly connected to the top of the filter water tank 13, and the other end of the cleaning pump 14 is fixedly connected to one end of the delivery pipe 15. It also includes a rotating mechanism 2. One end of the delivery pipe 15 is fixedly connected to a cleaning pipe 16, and multiple nozzles 17 are symmetrically fixedly connected to both sides of the cleaning pipe 16. An ultrasonic transducer 18 is fixedly installed at the bottom of the cleaning tank 11. The rotating mechanism... 2 includes a fixed plate 21, a motor 22, a hydraulic cylinder 24, and a drive gear 26. The output end of the motor 22 is fixedly connected to the top of the drive gear 26. Multiple driven gears 23 are evenly rotatably connected to the bottom ends of the fixed plate 21. The outer wall of the driven gear 23 meshes with the outer wall of the drive gear 26. A connecting plate 25 is fixedly connected to the bottom of the multiple driven gears 23, and a clamp 27 is fixedly connected to the bottom of the connecting plate 25. The bottom end of the hydraulic cylinder 24 is fixedly installed to the top end of the cleaning tank 11, and the top end of the hydraulic cylinder 24 is fixedly connected to the bottom of the fixed plate 21.

[0023] The specific settings and effects of the present embodiment are as follows: when the device is used to clean the wire drawing die, first, an appropriate amount of cleaning liquid is added to the cleaning tank 11, the operator fixes the wire drawing die on the plurality of clamps 27 of the rotating mechanism 2, starts the hydraulic cylinder 24, the hydraulic cylinder 24 drives the fixed plate 21, the plurality of clamps 27 and the plurality of wire drawing dies to move downward, the plurality of clamps 27 and the wire drawing dies pass through the top hole of the cleaning tank 11 and enter the cleaning tank 11 until the connecting plate 25 moves to the top hole of the cleaning tank 11, and the hydraulic cylinder 24 stops; at this time, the cleaning mechanism 1 is started, the control system first starts the ultrasonic cleaning system of the ultrasonic transducer 18 (the ultrasonic vibration plates are uniformly distributed at the bottom of the cleaning tank 11 to ensure that the ultrasonic field is uniformly distributed in the cleaning tank 11, and the ultrasonic frequency range is set to 20-80 kHz, which can be adjusted according to the dirt degree and material of the die), the ultrasonic vibration plates generate ultrasonic waves, which cause the cleaning liquid to produce cavitation effect and preliminarily clean the dirt on the surface and inside of the die, the cleaning liquid has good dirt removal, rust prevention and lubrication performance, and cooperates with the ultrasonic cleaning to enhance the cleaning effect, at the same time, the motor 22 is started, the motor 22 drives the driving gear 26 to rotate, thereby driving the plurality of driven gears 23, clamps 27 and wire drawing dies to slowly rotate, ensuring uniform ultrasonic cleaning, after a period of ultrasonic cleaning, the drain pipe is opened to drain the cleaning liquid in the cleaning tank 11, the cleaning pump 14 is started, the high-pressure cleaning pump 14 sends the filtered water in the water tank 13 to the cleaning pipe 16 through the conveying pipe 15, thereby providing high-pressure water flow to the cleaning pipe 16, and finally the plurality of nozzles 17 spray high-pressure water to the rotating die, the water flow impact force can effectively remove the large dirt on the die and the impurities remaining after ultrasonic cleaning, further removing the dirt on the die, after a period of cleaning, the cleaning pump 14 is turned off, the hydraulic cylinder 24 is started, and the hydraulic cylinder 24 lifts the fixed plate 21 and the plurality of cleaned wire drawing dies upward, and the operator can take down the wire drawing die.

[0024] As shown in Embodiment Two, Figure 1 , Figure 2 and Figure 4 , the outer side of the hydraulic cylinder 24 is fixedly installed with a protective shell 20, the outer side of the protective shell 20 is fixedly connected with the top end of the cleaning tank 11, the bottom of the fixed plate 21 is fixedly connected with a plurality of limiting rods 28 which are symmetrically arranged at both ends, the bottom of the limiting rod 28 is sleeved with a fixed rod 29, the bottom of the fixed rod 29 is fixedly connected with the top of the cleaning tank 11, the bottom end of the filtered water tank 13 is fixedly connected with a recovery pump 12, one end of the recovery pump 12 is fixedly connected with the bottom end of the cleaning tank 11, and the bottom end of the motor 22 is fixedly installed with the top of the fixed plate 21.

[0025] The effect achieved by the whole embodiment is that during the high-pressure water flow flushing of the wire drawing die, the recovery pump 12 can be started to recover the cleaning water in the cleaning tank 11 into the filtered water tank 13, and the recovered water flow can be recycled after the filtered water tank 13 performs the filtering treatment, thereby reducing the use cost of the cleaning machine.

[0026] The use method and working principle of the device are as follows: when the device is used to clean the wire drawing die, first, appropriate cleaning liquid is added into the cleaning tank 11, the operator fixes the wire drawing die on the plurality of clamps 27 of the rotating mechanism 2, the hydraulic cylinder 24 is started, the plurality of clamps 27 and the wire drawing die pass through the top hole of the cleaning tank 11 and enter the cleaning tank 11, the cleaning mechanism 1 is started, the control system first starts the ultrasonic cleaning system of the ultrasonic transducer 18, the ultrasonic vibration plate generates ultrasonic waves, the cleaning liquid generates cavitation effect, the surface and the inside dirt of the die are preliminarily cleaned, at the same time, the motor 22 is started, the motor 22 drives the driving gear 26 to rotate, thereby driving the plurality of driven gears 23, the clamps 27 and the wire drawing die to slowly rotate, ensuring that the ultrasonic cleaning is uniform, after a period of ultrasonic cleaning, the drain pipe is opened to drain the cleaning liquid in the cleaning tank 11, the cleaning pump 14 is started, the high-pressure cleaning pump 14 sends the clean water in the filtered water tank 13 to the cleaning pipe 16 through the conveying pipe 15, thereby providing the high-pressure water flow to the cleaning pipe 16, finally, the plurality of nozzles 17 spray the high-pressure water to the rotating die, the water flow impact force can effectively remove the large dirt on the die and the impurities remaining after the ultrasonic cleaning, further remove the dirt on the die, after a period of cleaning, the cleaning pump 14 is closed, the hydraulic cylinder 24 is started, the hydraulic cylinder 24 lifts the fixed plate 21 and the plurality of cleaned wire drawing dies upward, and the operator can take down the wire drawing die.

[0027] The cleaning machine preliminarily cleans the rotating wire drawing die by the ultrasonic cleaning mode, then performs the high-pressure water flow flushing on the rotating wire drawing die, can effectively remove various dirt on the wire drawing die, the surface of the cleaned die has high smoothness, avoids damaging the die, and the cleaning efficiency is several times higher than that of the traditional cleaning method, at the same time, a plurality of wire drawing dies can be cleaned at one time, thereby greatly reducing the labor cost and the die maintenance cost.

[0028] The above is only a preferred embodiment of the present application, and does not limit the present application in other forms, any skilled person in the art can change or modify the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application still belongs to the protection scope of the technical scheme of the present application.

Claims

1. A cleaning machine for wire drawing dies, comprising a cleaning mechanism (1), the cleaning mechanism (1) comprising a cleaning tank (11), a filter water tank (13), a cleaning pump (14), and a conveying pipe (15), one end of the cleaning pump (14) being fixedly connected to the top of the filter water tank (13), and the other end of the cleaning pump (14) being fixedly connected to one end of the conveying pipe (15), characterized in that: Also include rotating mechanism (2), one end of the conveying pipe (15) is fixedly connected with cleaning pipe (16), and both sides of the cleaning pipe (16) are fixedly connected with a plurality of spray heads (17) symmetrically, the bottom end of the cleaning tank (11) is fixedly installed with ultrasonic transducer (18), the rotating mechanism (2) includes fixed plate (21), motor (22), hydraulic cylinder (24) and driving gear (26), the output end of the motor (22) is fixedly connected with the top of driving gear (26), the both ends of the fixed plate (21) are uniformly rotatably connected with a plurality of driven gears (23), the outer wall of the driven gear (23) is engaged with the outer wall of the driving gear (26), the bottom of a plurality of the driven gears (23) is fixedly connected with connecting plate (25), and the bottom of the connecting plate (25) is fixedly connected with clamp (27), the bottom end of the hydraulic cylinder (24) is fixedly installed with the top end of the cleaning tank (11), and the top end of the hydraulic cylinder (24) is fixedly connected with the bottom of the fixed plate (21).

2. The cleaning machine for wire drawing dies according to claim 1, characterized in that: The outer side of the hydraulic cylinder (24) is fixedly installed with protective shell (20), and the outer side of the protective shell (20) is fixedly connected with the top end of the cleaning tank (11).

3. The cleaning machine for wire drawing dies according to claim 1, characterized in that: The bottom of the fixed plate (21) is fixedly connected with a plurality of limiting rods (28) symmetrically, and the bottom of the limiting rod (28) is sleeved with a fixed rod (29).

4. The cleaning machine for wire drawing dies according to claim 3, characterized in that: The bottom of the fixed rod (29) is fixedly connected with the top of the cleaning tank (11), and the bottom end of the filter water tank (13) is fixedly connected with recovery pump (12).

5. The cleaning machine for wire drawing dies according to claim 4, characterized in that: One end of the recovery pump (12) is fixedly connected with the bottom end of the cleaning tank (11).

6. The cleaning machine for wire drawing dies according to claim 1, characterized in that: The bottom end of the motor (22) is fixedly installed with the top of the fixed plate (21). The bottom end of the motor (22) is fixedly installed with the top of the fixed plate (21).

Images