Flattening equipment for high-temperature-resistant titanium-steel composite plate
By introducing a plug-in slot and loading seat structure into the leveling equipment, the leveling roller and roller seat can be easily replaced, which solves the problems of cumbersome roller changing operation and safety risks in the existing technology and improves the working efficiency of the leveling machine.
Patent Information
- Application Number
- CN202423016325.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing leveling machine has a complicated and time-consuming roller changing process, which also poses safety risks and affects work efficiency.
A leveling device for high-temperature resistant titanium-steel composite plates was designed. It adopts a plug-in slot and loading seat structure, which allows the leveling roller and roller seat to be replaced as a whole, reducing the number of disassembled parts. The movement and transfer of the roller seat are realized through a displacement mechanism, which improves convenience.
It simplifies the process of changing leveling rollers, reduces downtime, improves work efficiency, and reduces safety risks.
Smart Images

Figure CN223571702U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of leveling machine technology, and in particular relates to a leveling device for high-temperature resistant titanium steel composite plates. Background Technology
[0002] Titanium-steel composite plates are sheets made by combining titanium and steel through a specific process. They combine the corrosion resistance of titanium with the high strength of steel and play an important role in many fields. During the leveling process of titanium-steel composite plates, existing leveling machines use multiple staggered rollers to repeatedly bend and stretch the plates, releasing and redistributing the internal stress to achieve the leveling purpose.
[0003] After a long period of time, the roller surface of the leveling machine becomes severely worn, so regular inspection and maintenance of the roller is required. The existing roller replacement operation involves many steps and a large workload. It is necessary to disassemble the leveling machine parts from top to bottom before the leveling machine roller bundle can be lifted out, which results in long roller replacement time and low efficiency. In addition, due to the irregular shape and heavy weight of the roller bundle, the safety risks are high during the disassembly, hoisting and placement of the parts.
[0004] Therefore, it is necessary to improve the leveling equipment in the existing technology. Utility Model Content
[0005] The purpose of this invention is to overcome the defects in the existing technology and provide a leveling device for high-temperature resistant titanium steel composite plates, which improves the convenience of changing rollers in the leveling machine.
[0006] To achieve the above objectives, the specific technical solution of the leveling equipment for high-temperature resistant titanium-steel composite plates of this utility model is as follows:
[0007] A leveling device for high-temperature resistant titanium-steel composite plates includes a frame, a fixed base fixedly connected to the frame, and a lifting base lifted and lowered on the frame. A leveling channel for the plate material to pass through is provided between the lifting base and the fixed base. Leveling rollers are arranged on opposite sides of the fixed base and the lifting base. Insertion slots are formed along the axial direction of the leveling rollers on opposite sides of the fixed base and the lifting base. Roller seats are slidably fitted within the insertion slots along their extension direction. The number of roller seats corresponds to the number of leveling rollers, and the leveling rollers are rotatably mounted on the roller seats. A loading seat is connected to the frame via a displacement mechanism, which drives the loading seat to move, causing the loading seat to engage with one of the insertion slots.
[0008] Preferably, the two side walls of the insertion slot are provided with limiting grooves along their extension direction, and the two sides of the roller seat are provided with support bars that match the limiting grooves.
[0009] Preferably, one end of the insertion slot is provided with a locking element.
[0010] Preferably, the locking element includes an extension block, the extension block being threadedly connected to a locking screw, the locking screw abutting against the roller seat.
[0011] Preferably, the loading seat has a U-shaped groove structure.
[0012] Preferably, the inner walls on both sides of the loading seat are provided with a plurality of guide wheels, and each guide wheel is arranged along the axial direction of the leveling roller.
[0013] Preferably, the loading seat is slidably provided with a push-pull block along the axial direction of the leveling roller, the push-pull block is detachably connected to the roller seat, and the loading seat is provided with a power component for driving the push-pull block to move.
[0014] Preferably, the displacement mechanism includes a sliding seat, the loading seat is ellipsably mounted on the sliding seat, a movable trolley is fixedly connected to the sliding seat, and a slide rail is provided on one side of the frame, which is perpendicular to the axis of the leveling roller and horizontally arranged, and the movable trolley is mounted on the slide rail.
[0015] Preferably, a motor is fixedly connected to the roller seat, and the motor is drivenly connected to the leveling roller.
[0016] The leveling equipment for high-temperature resistant titanium steel composite plates of this utility model has the following advantages: When changing rollers, the roller seat and the leveling roller are pulled out together from the end of the insertion slot, and then the new leveling roller and roller seat are inserted to complete the roller change. There is no need to disassemble and assemble a large number of parts of the leveling machine, which improves the convenience of roller changing of the leveling machine; the leveling roller can be transferred through the loading seat, which further improves the convenience of roller changing of the leveling machine; each leveling roller is independently installed on the leveling machine through the roller seat, which can realize the individual replacement of the leveling roller, further improving the convenience of roller changing of the leveling machine. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the leveling device of this utility model;
[0018] Figure 2 This is a schematic diagram of the installation structure of the leveling roller of this utility model;
[0019] Figure 3 This is a schematic diagram of the insertion slot of this utility model;
[0020] Figure 4 This is a schematic diagram of the connection structure between the leveling roller and the roller seat of this utility model;
[0021] Figure 5 This is a schematic diagram of the connection structure between the displacement mechanism and the loading seat of this utility model;
[0022] Figure 6 This is a schematic diagram of the structure of the loading seat of this utility model;
[0023] The markings in the diagram are as follows: 1. Frame; 2. Fixed seat; 3. Leveling roller; 4. Loading seat; 5. First hydraulic cylinder; 6. Displacement mechanism; 7. Lifting seat; 201. Insertion slot; 202. Extension block; 203. Limiting slot; 301. Roller seat; 302. Support bar; 303. Motor; 401. Guide wheel; 402. Push-pull block; 403. Power component; 601. Sliding seat; 602. Second hydraulic cylinder; 603. Slide rail; 604. Moving trolley. Detailed Implementation
[0024] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.
[0025] The terms "top surface," "bottom surface," and "full surface" are used with reference to the normal operating state of the leveling equipment and are only for the convenience of describing this utility model and simplifying the description. They are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model.
[0026] like Figure 1 and 2 As shown, a leveling device for high-temperature resistant titanium steel composite plates includes a frame 1, a fixed seat 2 fixedly connected to the frame 1, and a lifting seat 7 lifted and lowered on the frame 1. A leveling channel for the plate can pass through is provided between the lifting seat 7 and the fixed seat 2. Leveling rollers 3 are arranged on the opposite sides of the fixed seat 2 and the lifting seat 7. Insertion slots 201 are opened along the axial direction of the leveling rollers 3 on the opposite sides of the fixed seat 2 and the lifting seat 7. Roller seats 301 are slidably fitted in the insertion slots 201 along their extension direction. The number of roller seats 301 is the same as the number of leveling rollers 3 and corresponds one-to-one. The leveling rollers 3 are rotatably mounted on the roller seats 301. The frame 1 is connected to a loading seat 4 through a displacement mechanism 6. The displacement mechanism 6 drives the loading seat 4 to move, so that the loading seat 4 docks with one of the insertion slots 201.
[0027] The aforementioned leveling machine is suitable for leveling sheet materials such as titanium steel composite panels to improve the flatness of the sheet material and facilitate subsequent processing. During use, the lifting seat 7 is located directly above the fixed seat 2. A first hydraulic cylinder 5 is installed on the frame 1 to drive the lifting seat 7 up and down. Leveling rollers 3 are staggered on the opposite sides of the fixed seat 2 and the lifting seat 7. The sheet material is leveled by pressing it against the rollers 3. The leveling rollers 3 are connected to the roller seat 301 via bearings. When the leveling machine has been used for a long time and the leveling rollers 3 wear out, the roller seat 301 can be pulled out from one end of the insertion slot 201. Then, the roller seat 301 with the new leveling roller 3 is inserted into the insertion slot 201 to complete the replacement of the leveling roller 3. This reduces the number of parts disassembled during leveling roller replacement, greatly improving the convenience of leveling roller replacement and reducing downtime, thus improving the working efficiency of the leveling machine.
[0028] The loading seat 4 is driven by the displacement mechanism 6 to lift and move horizontally. When the leveling roller 3 needs to be replaced, the loading seat 4 can be moved to a position that aligns with the insertion slot 201 where the leveling roller 3 is located, so that the end of the loading seat 4 is connected with the end of the insertion slot 201. Then, the leveling roller 3 along with the roller seat 301 is transferred to the loading seat 4. The leveling roller 3 is then transported through the loading seat 4, which further improves the convenience of replacing the leveling roller 3. In addition, each leveling roller 3 can be disassembled and assembled independently, which further improves the convenience of changing rollers in the leveling machine.
[0029] Further improvements include, for example Figure 3 and 4 As shown, both sides of the insertion slot 201 have limiting grooves 203 along their extension direction, and both sides of the roller seat 301 are provided with support bars 302 that match the limiting grooves 203. The limiting grooves 203 and the support bars 302 cooperate with each other to limit the roller seat 301, preventing the roller seat 301 from falling off vertically from inside the limiting grooves 203, thus improving the firmness of the roller seat 301 installed on the fixed seat 2, and further improving the firmness of the leveling roller 3 installation.
[0030] Further improvements include, for example Figure 3 As shown, a locking element is provided at one end of the insertion slot 201; the locking element includes an extension block 202, which is threadedly connected to a locking screw, which abuts against the roller seat 301. The extension block 202 has a threaded hole, and the locking screw is threadedly connected inside the threaded hole. The roller seat 301 has a blind hole into which the locking screw can be inserted. When the locking screw is inserted into the blind hole, the roller seat 301 is locked, fixing it inside the insertion slot 201, thereby improving the stability of the leveling roller 3 installation.
[0031] Further improvements include, for example Figure 6As shown, the loading seat 4 has a U-shaped groove structure; multiple guide wheels 401 are provided on both inner walls of the loading seat 4, and each guide wheel 401 is arranged along the axial direction of the leveling roller 3. The U-shaped groove structure can better limit the roller seat 301, thereby improving the stability of the loading seat 4 when transferring the leveling roller 3; the setting of the guide wheels 401 can reduce the friction between the roller seat 301 and the loading seat 4, and improve the convenience of loading and unloading the roller seat 301 on the loading seat 4. The support bar 302 is rolledly connected to the guide wheel 401. There is a step between the support bar 302 and the roller seat 301. When the support bar 302 rolls on the guide wheel 401, the step setting can realize the mutual limitation between the guide wheel 401 and the support bar 302, and improve the stability of the roller seat 301 placed on the loading seat 4.
[0032] Further improvements include, for example Figure 6 As shown, a push-pull block 402 is slidably disposed on the loading seat 4 along the axial direction of the leveling roller 3. The push-pull block 402 is detachably connected to the roller seat 301. The loading seat 4 is provided with a power component 403 for driving the push-pull block 402 to move. The power component 403 includes a lead screw disposed on the inner bottom wall of the loading seat 4 and a servo motor fixed on the loading seat 4. The servo motor drives the lead screw to rotate, which in turn drives the sliding seat 601 to move inside the loading seat 4. A hanging ring can be provided at the end of the roller seat 301, and a hook can be provided on the sliding seat 601. When the hook is connected to the hanging ring, the roller seat 301 can be driven to move through the sliding seat 601, thereby realizing the insertion and removal of the roller seat 301 inside the insertion slot 201, further improving the convenience of replacing the leveling roller 3.
[0033] Further improvements include, for example Figure 5 As shown, the displacement mechanism 6 includes a sliding seat 601, on which the loading seat 4 is ellipsably mounted. A moving trolley 604 is fixedly connected to the sliding seat 601. A slide rail 603 is provided on one side of the frame 1, perpendicular to the axis of the leveling roller 3 and horizontally arranged. The moving trolley 604 is mounted on the slide rail 603. The moving trolley 604 can drive the sliding seat 601 to move along the roller 603. A second hydraulic cylinder 602 is provided on the sliding seat 601 to drive the loading seat 4 to rise and fall. Through the rising, falling and translation of the loading seat 4, the end of the loading seat 4 can be connected to the end of different insertion slots 201, so that the loading seat 4 can be used to transfer the leveling roller 3 at different positions.
[0034] Further improvements include, for example Figure 4 As shown, a motor 303 is fixedly connected to the roller base 301, and the motor 303 is connected to the leveling roller 3 for transmission. By installing the motor 303 on the roller base 301, the motor 303 and the leveling roller 3 can be installed and removed synchronously, eliminating the step of disassembling the connection between the motor 303 and the leveling roller 3, thereby shortening the downtime when changing rollers on the leveling machine and improving production efficiency.
[0035] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A leveling device for high-temperature resistant titanium steel composite plates, comprising a frame (1), a fixed seat (2) fixedly connected to the frame (1), and a lifting seat (7) lifted and lowered on the frame (1), wherein a leveling channel for the plate to pass through is provided between the lifting seat (7) and the fixed seat (2), and leveling rollers (3) are arranged on opposite sides of the fixed seat (2) and the lifting seat (7), characterized in that: The fixed seat (2) and the lifting seat (7) have insertion slots (201) on their opposite sides along the axial direction of the leveling roller (3). Roller seats (301) are slidably fitted in the insertion slots (201) along their extension direction. The number of roller seats (301) is the same as the number of leveling rollers (3) and they correspond one-to-one. The leveling roller (3) is rotatably mounted on the roller seats (301). The frame (1) is connected to a loading seat (4) via a displacement mechanism (6). The displacement mechanism (6) drives the loading seat (4) to move, so that the loading seat (4) docks with one of the plug-in slots (201).
2. The leveling equipment for high-temperature resistant titanium-steel composite plates according to claim 1, characterized in that, The two side walls of the insertion slot (201) are provided with limiting grooves (203) along their extension direction, and the two sides of the roller seat (301) are provided with support bars (302) that match the limiting grooves (203).
3. The leveling equipment for high-temperature resistant titanium-steel composite plates according to claim 1, characterized in that, A locking element is provided at one end of the insertion slot (201).
4. The leveling equipment for high-temperature resistant titanium-steel composite plates according to claim 3, characterized in that, The locking element includes an extension block (202) with a locking screw threadedly connected to it, the locking screw abutting against the roller seat (301).
5. The leveling equipment for high-temperature resistant titanium-steel composite plates according to claim 1, characterized in that, The loading seat (4) has a U-shaped groove structure.
6. The leveling equipment for high-temperature resistant titanium-steel composite plates according to claim 5, characterized in that, Multiple guide wheels (401) are provided on both inner walls of the loading seat (4), and each guide wheel (401) is arranged along the axial direction of the leveling roller (3).
7. The leveling equipment for high-temperature resistant titanium-steel composite plates according to claim 1, characterized in that, The loading seat (4) is slidably provided with a push-pull block (402) along the axial direction of the leveling roller (3). The push-pull block (402) is detachably connected to the roller seat (301). The loading seat (4) is provided with a power component (403) for driving the push-pull block (402) to move.
8. The leveling equipment for high-temperature resistant titanium-steel composite plates according to claim 1, characterized in that, The displacement mechanism (6) includes a sliding seat (601), the loading seat (4) is ellipsably mounted on the sliding seat (601), the sliding seat (601) is fixedly connected to a moving trolley (604), a slide rail (603) is provided on one side of the frame (1) and is arranged horizontally and perpendicular to the axis of the leveling roller (3), and the moving trolley (604) is mounted on the slide rail (603).
9. The leveling equipment for high-temperature resistant titanium-steel composite plates according to claim 1, characterized in that, The roller seat (301) is fixedly connected to a motor (303), and the motor (303) is connected to the leveling roller (3) for transmission.