Aluminum scrap refining bar forming machine
By designing the heating, forming, and tilting components of the waste aluminum refining and rod-making machine, the problem of residual material falling off due to the tilting of the feed inlet during aluminum molten metal pouring was solved, achieving efficient, safe, and environmentally friendly aluminum rod production.
Patent Information
- Application Number
- CN202423076887.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-13
AI Technical Summary
During the aluminum rod production process, tilting the feed inlet when pouring high-temperature molten aluminum can cause excess material to fall out, resulting in material waste, environmental pollution, and even safety hazards.
Design a waste aluminum refining rod machine, including a heating component, a forming component, a tilting component, and a feeding component. The tilting component controls the tilt of the heating furnace and the telescopic rod is used to adjust the feed inlet to keep it horizontal, so as to prevent residual material from falling.
It effectively reduces material waste, prevents pollution of the production environment, reduces safety hazards, and achieves efficient, safe, and environmentally friendly aluminum rod production.
Smart Images

Figure CN223571962U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal waste aluminium recycling forming technical field, concretely is a kind of waste aluminium refining into bar machine. BACKGROUND
[0002] Waste aluminium as a kind of recycled material, because its form is various, component is complex, subsequent processing and use have brought many inconvenience;In order to more effectively realize standardization transportation or application, first need to finely process waste aluminium material, then refine waste aluminium and process into aluminium bar.
[0003] In the production process of aluminium bar, when high-temperature smelting technology is used, a particular problem is encountered: when the heated aluminium liquid is injected into the forming mold, due to the high-temperature characteristics of the aluminium liquid, it is very difficult to control its flow rate;In order to avoid the safety hazards and operational complexity that may be caused by directly regulating the flow rate of high-temperature aluminium liquid, the producer usually adopts the pouring method to inject the aluminium liquid.
[0004] In the automated process of aluminium bar production, if the whole container containing high-temperature aluminium liquid is operated by pouring, a problem is encountered: when the whole container is tilted to pour the aluminium liquid, if the feeding port is also tilted, the remaining material near the feeding port may fall outside the container due to gravity;Not only will cause waste of materials, but also may pollute the production environment, and even cause safety hazards.
[0005] Therefore, there is a need for a waste aluminium refining into bar machine to solve the above problems. SUMMARY
[0006] In view of the deficiencies of the prior art, the utility model provides a waste aluminium refining into bar machine to solve the problem that when the whole container is tilted to pour the aluminium liquid, if the feeding port is also tilted, the remaining material near the feeding port may fall outside the container due to gravity;Not only will cause waste of materials, but also may pollute the production environment, and even cause safety hazards.
[0007] To achieve the above purpose, the utility model provides the following technical scheme: a waste aluminium refining into bar machine, comprising a heating assembly, a forming assembly, a tilting assembly and a feeding assembly, the heating assembly is installed on the upper end of the first support frame, the side surface of the heating assembly is provided with the tilting assembly, the rear side of the heating assembly is provided with the feeding assembly, the front side of the heating assembly is provided with the forming assembly, the heating assembly comprises a heating furnace, the feeding assembly comprises a connecting block, the connecting block is fixed at the rear end of the heating furnace, the connecting block is movably installed with a connecting base on the rear side, the connecting base is fixed with a support column on the upper end, the support column is fixed with a feeding port on the upper end, the support column is movably installed with a supporting block on the outer side, the supporting block is fixed with a telescopic rod on the rear side, and the telescopic rod is fixed with a second support frame on the lower end.
[0008] Preferably, the connecting base upper end is fixed with an arc-shaped supporting block, and the arc of the arc-shaped supporting block corresponds to the arc of the outer side of the heating furnace.
[0009] Preferably, the heating assembly comprises a crucible, the crucible is fixedly installed in the heating furnace, and the crucible upper end is fixed with a discharge port, and the discharge port is located at the upper end of the forming assembly.
[0010] Preferably, the forming assembly comprises a forming support, the forming support upper end is installed with a rotating disc, the rotating disc lower end is connected with a rotating motor, a plurality of mold grooves are opened on the rotating disc, a forming mold is placed in the mold groove, and the vertical position of the forming mold corresponds to the vertical position of the discharge port.
[0011] Preferably, the inclination assembly comprises a connecting rod, the connecting rod is fixed on both sides of the heating furnace, and the connecting rod on both sides is movably installed in the bearing base inside, and the bearing base is installed on the first support frame upper end.
[0012] Preferably, the left side of the connecting rod is connected with an inclination motor, the inclination motor is installed on the upper end of the motor support, and the motor support is fixed on the side surface of the first support frame.
[0013] Preferably, the right side of the heating furnace is fixed with a limiting block, the limiting block is located at the rear side of the connecting rod, and when the heating furnace is in the vertical state, the limiting block is attached to the upper end of the first support frame.
[0014] The utility model provides a kind of waste aluminium refining into bar machine, with following beneficial effects:
[0015] The waste aluminium refining into bar machine provided in the present application, in the process of aluminum liquid injection forming mold, by starting inclination assembly to make heating furnace incline, simultaneously utilize telescopic rod in feeding assembly according to inclination angle adjustment, ensure that feeding port can still keep horizontal state when heating furnace inclines, avoid the residual material of feeding port to drop to the outside of container due to gravity, significantly reduce the waste of material, also effectively prevent the pollution of production environment, and greatly reduce the security risk, so as to realize the efficient, safe and environmental protection in the production process of aluminum bar. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the structure schematic diagram of the utility model;
[0017] Figure 2 It is the structure schematic diagram of the utility model in use state;
[0018] Figure 3 It is the structure schematic diagram of the utility model in side view;
[0019] Figure 4The utility model discloses a right side view structure schematic diagram.
[0020] In the figure: 1, first support frame;11, motor support;2, heating assembly;21, heating furnace;22, crucible;221, discharge port;3, forming assembly;31, forming support;32, rotary motor;33, rotary disc;331, mold groove;34, forming mold;4, inclination assembly;41, connecting rod;42, bearing base;43, inclination motor;5, feeding assembly;51, connecting block;52, connecting base;53, arc support block;54, support column;55, feeding port;56, supporting block;57, telescopic link;58, second support frame;6, limit block. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0023] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features, so that the features with "first" and "second" can explicitly or implicitly include one or more of the features, and in the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0024] Please refer to Figures 1-4The utility model provides a technical scheme: a kind of waste aluminium refines into bar machine, including heating assembly 2, forming assembly 3, inclination component 4 and feeding assembly 5, heating assembly 2 is installed on the first support frame 1 upper end, heating assembly 2 side is provided with inclination component 4, heating assembly 2 rear side is provided with feeding assembly 5, heating assembly 2 front side is equipped with forming assembly 3, heating assembly 2 includes heating furnace 21, feeding assembly 5 includes connecting block 51, connecting block 51 is fixed in heating furnace 21 rear end, connecting block 51 rear side is movably installed with connecting base 52, connecting base 52 upper end is fixed with support column 54, support column 54 upper end is fixed with feed inlet 55, support column 54 outer side is movably installed with supporting block 56, supporting block 56 rear side is fixed with telescopic rod 57, telescopic rod 57 lower end is fixed with second support frame 58;
[0025] In use, heating assembly 2 is used to heat waste aluminum material to a molten state for subsequent forming processing, inclination component 4 is used to tilt heating furnace 21 when needed to pour aluminum liquid into forming mold 34; connecting block 51 is the connection point between feeding assembly 5 and heating furnace 21, connecting base 52 is used to support and stabilize the entire feeding assembly 5, support column 54 is used to support feed inlet 55 and ensure that it can vertically rise when needed, feed inlet 55 is used to add waste aluminum material to heating furnace 21, supporting block 56 is used to support and stabilize support column 54 during tilting, when inclination component 4 tilts heating furnace 21, telescopic rod 57 can be telescopic to adjust the position of supporting block 56 and feed inlet 55, ensuring that feed inlet 55 remains vertical.
[0026] Connecting base 52 upper end is fixed with arc-shaped support block 53, the arc of arc-shaped support block 53 corresponds to the arc of the outer side of heating furnace 21, when heating furnace 21 is in vertical state, arc-shaped support block 53 can closely fit on the outer side of heating furnace 21, enhancing the stability between connecting base 52 and heating furnace 21.
[0027] Heating assembly 2 includes crucible 22, which is fixedly installed inside heating furnace 21, and discharge port 221 is fixed to the upper end of crucible 22, which is located at the upper end of forming assembly 3, when the aluminum liquid in crucible 22 reaches the required temperature and state, the aluminum liquid can smoothly flow out of discharge port 221 by tilting heating furnace 21 for subsequent forming processing in forming assembly 3.
[0028] The forming assembly 3 comprises a forming support 31, a rotating disc 33 is installed on the upper end of the forming support 31, a rotating motor 32 is connected to the lower end of the rotating disc 33, a plurality of mold grooves 331 are formed on the rotating disc 33, a forming mold 34 is placed in the mold groove 331, the vertical position of the forming mold 34 corresponds to the vertical position of the discharge port 221, the forming support 31 is a basic support structure of the forming assembly 3, the rotating disc 33 is a carrier of the forming mold 34, the rotation realizes the switching of different molds and the injection of aluminum liquid, the rotating motor 32 provides power for the rotating disc 33 to realize the rotating action, the mold groove 331 is a placement position of the forming mold 34, which ensures that the mold can be stably fixed on the rotating disc 33, and the forming mold 34 melts the aluminum liquid into the required shape and size.
[0029] The inclination assembly 4 comprises a connecting rod 41, the connecting rod 41 is fixed on both sides of the heating furnace 21, the connecting rod 41 is movably installed in the bearing base 42, the bearing base 42 is installed on the upper end of the first support frame 1, the connecting rod 41 is a connecting structure between the heating furnace 21 and the bearing base 42, which transmits the rotating force and supports the weight of the heating furnace 21, the bearing base 42 provides a rotatable support point for the connecting rod 41, so that the heating furnace 21 can incline around the point, and the first support frame 1 is a fixed support structure of the bearing base 42.
[0030] The left side of the connecting rod 41 is connected with an inclination motor 43, the inclination motor 43 is installed on the upper end of the motor support 11, the motor support 11 is fixed on the side surface of the first support frame 1, the inclination motor 43 provides driving force for the inclination or rotation of the connecting rod 41 and the heating furnace 21, and the motor support 11 is a fixed support structure of the inclination motor 43.
[0031] The right side of the heating furnace 21 is fixed with a limiting block 6, the limiting block 6 is located at the rear side of the connecting rod 41, when the heating furnace 21 is in a vertical state, the limiting block 6 is in contact with the upper end of the first support frame 1, the limiting block 6 is a rear side support and limiting structure of the heating furnace 21 in the vertical state, and the limiting block 6 prevents the heating furnace 21 from inclining backward or excessively rotating in an accidental situation.
[0032] As an embodiment of the utility model: when the waste aluminum refining rod machine is used, first, the heating assembly 2 is started, the heating furnace 21 preheats the crucible 22 to a proper temperature, so that the waste aluminum material is melted, the waste aluminum material is gradually added through the feeding port 55 of the feeding assembly 5;
[0033] When the molten aluminum reaches the required temperature and state, the rotary motor is started to drive the heating furnace 21 to rotate slowly for tilting. During the rotary tilting, the support column 54 slides upward relative to the supporting block 56, and the feeding port 55 is always kept horizontal to avoid the residual molten aluminum at the feeding port 55 from falling outside the container due to gravity, and the telescopic rod 57 is telescoped to match the rotation of the heating furnace 21. The molten aluminum flows out of the discharging port 221 and enters the forming mold 34 for forming.
[0034] It is to be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A scrap aluminum refining and rod forming machine, comprising a heating assembly (2), a forming assembly (3), an tilting assembly (4), and a feeding assembly (5), wherein the heating assembly (2) is installed on the upper end of a first support frame (1), characterized in that: The heating component (2) has an inclined component (4) on its side, a feeding component (5) on its rear side, a forming component (3) on its front side, and a heating furnace (21). The feeding assembly (5) includes a connecting block (51), which is fixed at the rear end of the heating furnace (21). A connecting base (52) is movably installed on the rear side of the connecting block (51). A support column (54) is fixed at the upper end of the connecting base (52). A feed inlet (55) is fixed at the upper end of the support column (54). A support block (56) is movably installed on the outer side of the support column (54). A telescopic rod (57) is fixed at the rear side of the support block (56). A second support frame (58) is fixed at the lower end of the telescopic rod (57).
2. The waste aluminum refining and rod-forming machine according to claim 1, characterized in that: An arc-shaped support block (53) is fixed at the upper end of the connecting base (52), and the arc of the arc-shaped support block (53) corresponds to the arc of the outer side of the heating furnace (21).
3. The scrap aluminum refining and rod-forming machine according to claim 1, characterized in that: The heating component (2) includes a crucible (22), which is fixedly installed inside the heating furnace (21). The upper end of the crucible (22) is fixed with a discharge port (221), which is located at the upper end of the forming component (3).
4. The waste aluminum refining and rod-forming machine according to claim 3, characterized in that: The molding component (3) includes a molding support (31), a rotating disk (33) is installed on the upper end of the molding support (31), a rotating motor (32) is connected to the lower end of the rotating disk (33), and multiple sets of mold slots (331) are opened on the rotating disk (33). A molding mold (34) is placed in the mold slot (331), and the vertical position of the molding mold (34) corresponds to the vertical position of the discharge port (221).
5. The waste aluminum refining and rod-forming machine according to claim 1, characterized in that: The tilting component (4) includes connecting rods (41), which are fixed on both sides of the heating furnace (21). The connecting rods (41) on both sides are movably installed inside the bearing base (42), which is installed on the upper end of the first support frame (1).
6. The waste aluminum refining rod machine according to claim 5, characterized in that: The left side of the connecting rod (41) is connected to a tilting motor (43), which is mounted on the upper end of the motor bracket (11), and the motor bracket (11) is fixed to the side of the first support frame (1).
7. The scrap aluminum refining rod machine according to claim 1, characterized in that: A limiting block (6) is fixed on the right side of the heating furnace (21). The limiting block (6) is located behind the connecting rod (41). When the heating furnace (21) is in a vertical state, the limiting block (6) is in contact with the upper end of the first support frame (1).