Casting line body cooling device
By combining temperature sensing and nozzle fan design in the casting line cooling device, the problems of uneven casting temperature and water waste are solved, achieving uniform cooling and water mist reuse, improving cooling efficiency and saving water resources.
Patent Information
- Application Number
- CN202422894553.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing casting cooling devices suffer from uneven temperature distribution and water waste, especially when castings vary in shape and size, leading to localized overheating or undercooling, and failing to effectively utilize the water mist generated after cooling.
A casting line cooling device is adopted, which includes a temperature sensing component and a cooling component. The temperature of the casting is monitored by an infrared temperature sensor, water is sprayed out by a nozzle for the first cooling, and water mist is blown by a fan for the second cooling, so as to achieve uniform cooling of complex structures. At the same time, the water mist is collected for reuse.
This achieved uniform cooling of the castings, improved cooling efficiency, and saved water resources.
Smart Images

Figure CN223571996U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cooling equipment technical field especially relates to a casting line body cooling device. BACKGROUND
[0002] In the production process of castings, cooling is a crucial link, which is directly related to the quality and production efficiency of castings. However, the existing cooling device has many problems when cooling the castings, for example, due to the different shapes and sizes of the castings, which leads to uneven temperature distribution in the cooling process, and local overheating or overcooling problems are prone to occur, which reduces the cooling effect. When the water used for cooling contacts the high-temperature castings, it will quickly evaporate to form a large amount of water mist. These tiny water droplets have a large heat exchange area, but in the current cooling process, these water mists are often directly discharged into the air and cannot be reused, which greatly wastes water resources. SUMMARY
[0003] In view of the above problems of uneven cooling and inability to utilize the water mist generated after cooling when cooling the castings, the utility model provides a casting line body cooling device.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme:
[0005] A casting line body cooling device includes a track, a support table, a temperature sensing assembly, a cooling assembly, and a controller. The support table moves along the track through several rollers. The temperature sensing assembly and the cooling assembly are connected to the track through a support frame, and both are located above the support table. The controller is connected to the temperature sensing assembly and the cooling assembly respectively. The cooling assembly includes a water pipe, several spray heads, and several fans. The water pipe is connected to the spray heads, and the fans are located on both sides of the support table.
[0006] Further, the support frame is U-shaped, with one end fixedly connected to the left side of the track and the other end fixedly connected to the right side of the track.
[0007] Further, the support frame includes a first support frame and a second support frame, which are arranged in sequence along the moving direction of the support table. The temperature sensing assembly is fixed on the first support frame, and each spray head is fixed on the second support frame.
[0008] Further, the temperature sensing assembly comprises a plurality of infrared temperature sensors, each of the infrared temperature sensors is located at the top of the first support frame, and each of the infrared temperature sensors is arranged along the left-right direction, and the arrangement direction is perpendicular to the moving direction of the turntable.
[0009] Further, each of the spray heads is located at the top of the second support frame, and each of the spray heads is arranged along the left-right direction, and the arrangement direction is perpendicular to the moving direction of the turntable.
[0010] Further, the cooling assembly further comprises a water tank, a water pump and two fixing frames, the spray heads are connected with the water tank through the water pump, and the fixing frames are respectively fixed on the left and right sides of the track.
[0011] Further, the first support frame is located at the front side of the second support frame, and the fixing frame is located at the rear side of the second support frame.
[0012] Further, the fixing frame comprises a cover and a connecting rod, the top of the connecting rod is fixedly connected with the cover, the bottom of the connecting rod is fixedly connected with the track, the cover is in a box shape and has an opening, the opening faces the turntable, and the fan is arranged in the cover.
[0013] Further, the turntable is in a U shape, and the bottom of the turntable is provided with a plurality of water permeable holes.
[0014] Further, each of the rollers is a train wheel, and the inner side wall of each of the rollers outwardly extends a rim matched with the track.
[0015] The utility model discloses the beneficial effects are: the utility model discloses twice cooling of castings is realized to the spray head and fan cooperation, can effectively improve the cooling effect, and the fan can utilize the water mist produced in the first cooling process, and the complicated structure in castings is carried out second cooling, utilizes the first cooling, the second cooling process can make the cooling of castings more uniform, and further improves the cooling effect, and is favorable to saving water resources simultaneously. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 Fig. 1 is a structural principle schematic diagram of an embodiment of the utility model.
[0017] Figure 2 Fig. 2 is a side view of the utility model. Figure 1
[0018] Figure 3 Fig. 3 is a top view of the utility model. Figure 1
[0019] Explanation of reference signs: 1, track; 2, support table; 3, roller; 4, water-permeable hole; 5, first support frame; 6, second support frame; 7, connecting rod; 8, cover; 9, infrared temperature sensor; 10, spray head. DETAILED DESCRIPTION
[0020] The utility model discloses a casting line body cooling device, and the following will make specific description to one embodiment of the utility model in combination with the drawings.
[0021] As Figure 1 The utility model discloses a casting line body cooling device, and the following will make specific description to one embodiment of the utility model in combination with the drawings.
[0022] In combination Figure 2 And Figure 3 The support frame is U-shaped, one end of the support frame is fixedly connected with the left side of the track 1, and the other end is fixedly connected with the right side of the track 1. The support frame comprises a first support frame 5 and a second support frame 6, the first support frame 5 and the second support frame 6 are arranged in front of and behind the moving direction of the support table 2 in sequence, the temperature sensing assembly is fixed on the first support frame 5, and each spray head 10 is fixed on the second support frame 6. The temperature sensing assembly comprises a plurality of infrared temperature sensors 9, each infrared temperature sensor 9 is located at the top of the first support frame 5, and each infrared temperature sensor 9 is arranged in the left-right direction, the arrangement direction is perpendicular to the moving direction of the support table 2, and each infrared temperature sensor 9 is located above the support table 2.
[0023] The cooling assembly comprises a spray head 10, a water pipe, a water tank, a water pump, a fan and a fixing frame, a plurality of spray heads 10 are located at the top of the second support frame 6 and are arranged in the left-right direction, the arrangement direction is perpendicular to the moving direction of the support table 2, and each spray head 10 is located above the support table 2. Each spray head 10 is connected with the water tank through the water pump, the water pump is connected with the controller, under the action of the water pump, water in the water tank is sprayed out from each spray head 10 through the water pipe, and the casting part is cooled. The first support frame 5, the second support frame 6 and the fixing frame are arranged in front of and behind the moving direction of the support table 2 in sequence, and the fixing frame comprises two fixing frames, one of which is fixed on the left side of the track 1, and the other is fixed on the right side of the track 1. The fixing frame comprises a cover 8 and a connecting rod 7, the top of the connecting rod 7 is fixedly connected with the cover 8, and the bottom is fixedly connected with the outer wall of the track 1. The cover 8 is in the shape of an open box, the opening of the cover 8 faces the support table 2, each cover 8 is provided with a fan, and the fan is connected with the controller in control.
[0024] After the casting is completed, the casting is placed on the support table 2, and under the action of external force, the support table 2 moves along the track 1 through the rollers 3. The controller is connected with the infrared temperature sensor 9, and the staff can set the trigger temperature of the infrared temperature sensor 9 in advance through the controller for monitoring whether the casting is close. The casting continuously approaches the first support frame 5 along with the support table 2, and when the infrared temperature sensor 9 detects that the temperature of the casting reaches the trigger temperature, a signal is transmitted to the controller, and the controller starts the water pump and the fan. The spray head 10 sprays water for the first cooling to the approaching casting, the water and the high-temperature casting contact to generate water mist, and other water flows out along the water-permeable holes 4 on the support table 2. At the moment when the casting moves, the fans located on both sides of the casting generate airflow to drive the water mist generated in the first cooling process, and blow to the casting for the second cooling, so as to uniformly cool the complex structure in the casting, effectively improve the cooling effect, and also can repeatedly use the water mist to save energy.
[0025] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples, and the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the present application should also belong to the protection scope of the present application.
Claims
1. A cooling device for a casting line, characterized in that: The utility model relates to a temperature sensing assembly, cooling assembly and controller, the temperature sensing assembly, cooling assembly are connected with the track (1) through support frame, and the temperature sensing assembly, cooling assembly are located above the support platform (2), and the controller is connected with the temperature sensing assembly, cooling assembly respectively, the cooling assembly includes water pipe, a plurality of shower nozzle (10) and a plurality of fan, the water pipe is connected with a plurality of shower nozzle (10), and the fan is located the both sides of support platform (2), The support frame is U-shaped, one end of the support frame is fixedly connected with the left side of the track (1), and the other end is fixedly connected with the right side of the track (1). The support frame includes first support frame (5) and second support frame (6), the first support frame (5), second support frame (6) are sequentially arranged along the moving direction of the support platform (2), the temperature sensing assembly is fixed on the first support frame (5), and each shower nozzle (10) is fixed on the second support frame (6).
2. The casting line body cooling device according to claim 1, characterized by: The temperature sensing assembly includes a plurality of infrared temperature sensors (9), each infrared temperature sensor (9) is located on the top of the first support frame (5), and each infrared temperature sensor (9) is arranged along the left-right direction, and the arrangement direction is perpendicular to the moving direction of the support platform (2).
3. The casting line body cooling device according to claim 1, characterized in that: Each shower nozzle (10) is located on the top of the second support frame (6), and each shower nozzle (10) is arranged along the left-right direction, and the arrangement direction is perpendicular to the moving direction of the support platform (2).
4. The casting line body cooling device according to claim 1, characterized by: The cooling assembly further includes a water tank, a water pump and two fixing frames, the shower nozzle (10) is connected with the water tank through the water pump, and the fixing frame is fixed on the left and right sides of the track (1) respectively.
5. The casting line body cooling device according to claim 4, characterized in that: The first support frame (5) is located on the front side of the second support frame (6), and the fixing frame is located on the rear side of the second support frame (6).
6. The casting line body cooling device according to claim 4, characterized in that: The fixing frame includes a housing (8) and a connecting rod (7), the top of the connecting rod (7) is fixedly connected with the housing (8), the bottom is fixedly connected with the track (1), the housing (8) is box-shaped and has an opening, the opening faces the support platform (2), and the fan is arranged in the housing (8).
7. The casting line body cooling device according to claim 1, characterized by: The support platform (2) is U-shaped, and the bottom is provided with a plurality of water holes (4).
8. The casting line body cooling device according to claim 1, characterized by: Each roller (3) is a train wheel, and the inner side wall of each roller (3) extends outward and has a rim matched with the track (1).