Cutting machine

Through modular design and the coordination of a programmable logic controller, automated cutting of polymer pipes has been achieved, solving the problems of narrow applicability and cut deformation in existing technologies, and improving cutting efficiency and economy.

CN223573299UActive Publication Date: 2025-11-21SHANGHAI KEGANG MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202423198837.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-21
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing pipe cutters have limitations in the cutting process, with a narrow range of applications, a tendency to jam during movement, and deformation at the cut, making them neither versatile nor economical.

Method used

Adopting a modular design, combining multiple replaceable parts, various sensors, and a programmable logic controller, the automated cutting of polymer pipes is achieved through the coordinated work of a push module, a cutting module, a material collection module, an installation module, and a pneumatic drive module.

Benefits of technology

It improves the versatility and economy of cutting machines, increases cutting efficiency, reduces costs, reduces energy waste, and realizes automated production.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a cutting machine which comprises a pushing module, a cutting module, a material collecting module, a mounting module, a pneumatic driving module and a control module. A pneumatic clamping mechanism is used for fixing the cutting material and converting external energy into kinetic energy needed for driving the cutting material to move; the cutting module is mainly used for providing driving force in the cutting process, and a pneumatic pushing mechanism with an angle is used for driving a cutting blade to cut a cutting material in a sliding cutting mode. The material collecting module is used for collecting cut finished products; the mounting module is used for mounting and locking the modules; the control module of the pneumatic driving module sets a program to control the air inlet / outlet to drive the pneumatic component to move or open and close; the control module is used for controlling movement of servo motors and pneumatic components in the pushing module and the cutting module, and cutting adjustment is achieved through cooperation of the servo motors and the pneumatic components. The device is reasonable in design, simple and economical.
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Description

TECHNICAL FIELD

[0001] The utility model relates to industrial cutting device technical field especially relates to a cutting machine. BACKGROUND

[0002] The existing pipe cutting device mainly controls the linear motion of the cutting knife through manual pressing, applies load on the pipe piece (at this time, in the cutting state), and controls the linear orthogonality and product rebound of the elastic piece (at this time, the cutting knife returns to the non-cutting state), so that the pipe cutting function is achieved. However, such a device has great use limitations, has a narrow application range and is only suitable for a certain product or a certain test purpose, the movement mode is prone to jamming, the orthogonal cutting mode causes extrusion deformation at the cut part of the pipe, and the device does not have universality and economy. SUMMARY

[0003] The utility model aims at providing a cutting machine for cutting general-purpose high-molecular pipe based on the deficiencies of the prior art. The system is reasonably designed through modular design, a plurality of replaceable parts, a plurality of sensors, and control of a programmable logic controller.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a cutting machine which comprises a pushing module, a cutting module, a material collecting module, an installation module, a pneumatic driving module, and a control module. The pushing module is mainly used to provide driving force for the cutting material pushing process, uses a pneumatic clamping mechanism to fix the cutting material and convert external energy into kinetic energy required for moving the cutting material. The cutting module is mainly used to provide driving force for the cutting process, uses a pneumatic pushing mechanism with an angle to drive the cutting blade to cut the cutting material in a sliding cutting mode. The material collecting module collects the finished products after cutting. The installation module is used for the installation and locking between the modules. The pneumatic driving module controls the movement or opening and closing of the pneumatic components through the air inlet and outlet by setting the program of the control module. The control module is used to control the movement of the servo motor and the pneumatic components in the pushing module and the cutting module, so as to realize the adjustment of cutting through the cooperation of the two.

[0005] The pushing module uses a servo motor and a linear guide rail module to transmit power. The pitch of the linear guide rail module is preferably 1.5mm or below.

[0006] Preferably, the material collecting module is composed of two main parts, i.e., the first piece waste collecting part and the finished product collecting part. The first piece waste is sent to a specific placement position through the clamping mechanism and the pushing mechanism, and the finished product naturally falls into the finished product storage area.

[0007] Further, the pneumatic driving module controls the movement or opening and closing of the pneumatic components through the air inlet and outlet by setting the program of the programmable logic controller (PLC).

[0008] Wherein, the push module includes servo motor, shaft coupling, screw fixed block, guide rod, screw rod, screw rod moving block, screw rod connecting plate in turn connection, placed on the shaft coupling guide rail bottom plate;Wherein screw rod connecting plate, screw fixed block, shaft coupling and shaft coupling guide rail bottom plate to the whole module play a kind of support fixed effect and fixed mode is fixed in screw connection mode, guide rod plays a kind of guiding effect makes screw rod moving block along the guide rod direction movement;Servo motor and screw rod are connected through shaft coupling, the rotary motion of motor is converted into linear reciprocating motion through shaft coupling to drive screw rod moving block, then by material cylinder fixed block and screw rod moving block are connected, material cylinder fixed block is connected with material cylinder cylinder body again;Material cylinder cylinder body and push rod exist mutual cooperation and mutual movement relationship, finger cylinder connecting block and push rod are connected, so that finger cylinder connecting block can follow push rod linear reciprocating motion, finger cylinder mechanism is connected with finger cylinder connecting block again, finally reach the purpose that finger cylinder mechanism follows push rod linear reciprocating motion through finger cylinder connecting block;Material cylinder is fixed through material cylinder fixed block, and finger cylinder mechanism is placed on material cylinder fixed block.

[0009] Further, the cutting module includes, the blade fixed pressing block is pressed on the pneumatic push blade connecting block, and is locked through the screw fixed mode, the blade fixed pressing block, the blade, the pneumatic push blade connecting block are locked on the guide mechanism and the cylinder fixed block through the screw at the same time, at this moment, the guide mechanism is locked on the guide mechanism fixed block through the screw, and the components and product block that the cylinder fixed block and the guide mechanism fixed block are connected by the fixed support are fixed through the screw mode.

[0010] Further, the material collecting module includes, the waste material clamping jaw is locked on the pneumatic clamping module through the screw, and the fixed waste material clamping jaw and the pneumatic clamping module are locked on the pneumatic push device connecting block through the screw, the pneumatic push device connecting block is locked on the cylinder guide rod through the screw and moves forward and backward by the cylinder guide rod, and the cylinder guide rod and the pneumatic push device are standard parts and can reciprocate, and the above fixed mechanism is locked on the pneumatic push mechanism fixed block through the screw locking mode.

[0011] The utility model discloses the significance lies in developing a more simple, economic flexible diversity cutting machine, can promote yield, improve efficiency, can reduce cost, reduce energy waste, in addition make whole cutting pipe material process more automation, save manpower and material resources.

[0012] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the following preferred embodiments are described in detail below, and the accompanying drawings are described as follows. DRAWINGS

[0013] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description, obviously, the drawings in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0014] Figure 1 The structural schematic diagram of an embodiment of the present application.

[0015] Figure 2 The structural schematic diagram of a pushing module of an embodiment of the present application.

[0016] Figure 3 The structural schematic diagram of a material clamping module of an embodiment of the present application.

[0017] Figure 4 The structural schematic diagram of a cutting module of an embodiment of the present application.

[0018] Figure 5 The structural schematic diagram of a material collecting module of an embodiment of the present application.

[0019] Figure 6 The structural schematic diagram of an installation module of an embodiment of the present application.

[0020] Figure 7 The structural schematic diagram of a pneumatic driving module of an embodiment of the present application.

[0021] Figure 7-1 The schematic diagram of clamping and loosening a product of an embodiment of the present application.

[0022] Figure 7-2 The schematic diagram of linear reciprocating motion of an embodiment of the present application.

[0023] Figure 7-3 The schematic diagram of clamping and loosening the first product waste of an embodiment of the present application.

[0024] Figure 7-4 The schematic diagram of cutting a product of an embodiment of the present application.

[0025] Figure 7-5 The schematic diagram of pushing a product of an embodiment of the present application

[0026] Figure 8 The schematic diagram of motion principle of an embodiment of the present application.

[0027] Figure 8-1The motion principle diagram of one embodiment of the utility model in the feeding process.

[0028] Figure 8-2 The motion principle diagram of one embodiment of the utility model in the screw rod back-off process.

[0029] Figure 8-3 The motion principle diagram of one embodiment of the utility model in the first piece waste clamping process.

[0030] Figure 8-4 The motion principle diagram of one embodiment of the utility model in the first piece waste cutting process.

[0031] Figure 8-5 The motion principle diagram of one embodiment of the utility model in the first piece waste cutting back-off process.

[0032] Figure 8-6 The motion principle diagram of one embodiment of the utility model in the product final requirement pushing process.

[0033] Figure 8-7 The motion principle diagram of one embodiment of the utility model in the product final requirement cutting process.

[0034] Figure 8-8 The motion principle diagram of one embodiment of the utility model in the product final requirement cutting tool back-off process. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model protection.

[0036] The utility model will be further described in detail below, so that those skilled in the art can implement it according to the description.

[0037] First, please refer to Figure 1 , Figure 1 The structural schematic diagram of one embodiment of the utility model. As Figure 1As shown, the automatic cutting device of the present embodiment comprises a pushing module 1, a cutting module 2, a material collecting module 3, a mounting module 4, a pneumatic driving module 5 and a PLC programmable control module 6.

[0038] The pushing module 1 is mainly used to provide driving force for the pushing process of the polymer pipe. The pipe is fixed by a pneumatic clamping mechanism and the external energy is converted into kinetic energy required for moving the pipe. The pushing module can be further composed of a power generation part and a power transmission part. The power generation part is mainly used to provide power for moving the product during the cutting process. Generally, electrical actuators such as pneumatic cylinders, electric cylinders and motors are used. Preferably, a servo motor can be used to reliably cope with most scenarios. The power transmission part is an intermediate component for transmitting the energy generated by the power generation part to the pushing module. If a pneumatic cylinder or an electric cylinder is used in the power generation part, the power transmission part is not necessary. In the case of using a servo motor, the power transmission part is preferably a linear guide rail module with a pitch of 1.5 mm or less to more accurately control the size of the product.

[0039] The cutting module 2 is mainly used to provide driving force for the cutting process of the polymer pipe. A specific angle pneumatic pushing mechanism is used to drive the cutting blade to cut the pipe by a sliding cutting method. The power generation part is mainly used to provide power for moving the product during the cutting process. Generally, electrical actuators such as pneumatic cylinders, electric cylinders and motors are used. Preferably, a servo motor can be used to reliably cope with most scenarios. The power transmission part is an intermediate component for transmitting the energy generated by the power generation part to the pushing module. If a pneumatic cylinder or an electric cylinder is used in the power generation part, the power transmission part is not necessary.

[0040] The material collecting module 3 is mainly composed of two parts: first scrap material collection and finished product collection. The first scrap material is sent to a specific placement position by a clamping mechanism and a pushing mechanism, and the finished product naturally falls into the finished product storage area.

[0041] The mounting module 4 is mainly used for mounting and locking between modules. Preferably, all modules are mounted on the same base plate, so that the relative position between them is fixed, and even if the entire system is moved, there is no need to re-adjust. The installation of each module should use quick release and quick change design to quickly replace some key parts to meet different size requirements.

[0042] The pneumatic driving module 5 is mainly a driving element that is controlled by a PLC programmable control module to drive the pneumatic components to move in and out of the air inlet and outlet.

[0043] The PLC programmable control module 6 is mainly used for controlling the movement of the preferred servo motor and pneumatic components in the pushing module and the cutting module, so as to realize the adjustment of various parameters of cutting in cooperation of the two. Further, the general integrated controller, PLC, single-chip microcomputer and the like can satisfy the basic cutting action.

[0044] Then please refer to Figure 2 and Figure 3 , Figure 2 is a pushing module structure schematic diagram of an embodiment of the utility model, Figure 3 is a material clamping module structure schematic diagram of an embodiment of the utility model. In the embodiment, the servo motor 111, the shaft coupling 117, the screw rod fixed block 116, the guide rod 115, the screw rod 114, the screw rod movement block 113, the screw rod movement block 113, the screw rod connecting plate 112 are sequentially connected and placed on the shaft coupling guide rail bottom plate 118, and a complete precision pushing mechanism is formed. The screw rod connecting plate 112, the screw rod fixed block 116, the shaft coupling 117 and the shaft coupling guide rail bottom plate 118 play a supporting and fixing role for the whole module and are fixed in a threaded connection mode. The guide rod 115 plays a guiding role to make the screw rod movement block 113 move along the guide rod 115. The servo motor 111 and the screw rod 114 are connected through the shaft coupling 117, the rotary motion of the motor is converted into linear reciprocating motion through the shaft coupling 117, so as to drive the screw rod movement block 113, then the material air cylinder fixed block 13 is connected with the screw rod movement block 113 (the connection mode is threaded fixing), the material air cylinder fixed block 13 is further connected with the material air cylinder cylinder body 121 (the connection mode is threaded fixing). The material air cylinder cylinder body 121 and the push rod 122 have a mutual cooperation and mutual movement relationship, the finger air cylinder connecting block 123 is connected with the push rod 122 (the connection mode is threaded fixing), so that the finger air cylinder connecting block 123 can move linearly and reciprocally along with the push rod 122, the finger air cylinder mechanism 14 is connected with the finger air cylinder connecting block 123 (the connection mode is threaded fixing), so as to finally achieve the purpose that the finger air cylinder mechanism 14 moves linearly and reciprocally along with the push rod 122 through the finger air cylinder connecting block 123. The finger air cylinder mechanism 14 is composed of a finger air cylinder body 141 and a finger air cylinder chuck 142. The material air cylinder 12 is fixed through the material air cylinder fixed block 13, and the finger air cylinder mechanism 14 is placed on the material air cylinder fixed block 13.

[0045] Then please refer to Figure 4 , Figure 4 is a cutting module structure schematic diagram of an embodiment of the utility model. As Figure 4As shown, the blade 25 is pressed on the pneumatic pushing blade connecting block 22 by the blade fixing block 23, and is locked by a threaded fixing mode, the blade fixing block 23, the blade 25 and the pneumatic pushing blade connecting block 22 are simultaneously locked on the guide mechanism 24 and the cylinder fixing block 29 by a threaded mode, at this time, the guide mechanism 24 is locked on the guide mechanism fixing block 26 by a threaded mode, and the components and the product block 15 connected by the fixing support 43 are fixed by a threaded mode. Next, please refer to Figure 5 , Figure 5 It is a material collecting module structure schematic view of the embodiment of the utility model. As shown in Figure 5 , the waste material clamping jaw 35 is locked on the pneumatic clamping module 34 by a threaded mode, and the fixed waste material clamping jaw 35 and the pneumatic clamping module 34 are locked on the pneumatic pushing device connecting block 33 by a threaded mode, the pneumatic pushing device connecting block 33 is locked on the cylinder guide rod 37 by a threaded mode and moves forward and backward by the cylinder guide rod 37, and the cylinder guide rod 37 and the pneumatic pushing device 32 are standard components and can reciprocate, and the above fixed mechanism is locked on the pneumatic pushing mechanism fixing block 46 by a threaded locking mode. Figure 5 The embodiment in the figure is also provided with a protective cover 36. Next, please refer to Figure 6 , Figure 6 It is an installation module structure schematic view of the embodiment of the utility model. As shown in Figure 6 , the bottom plate 42 is locked on the bottom plate support block left 41 and the bottom plate support block right 45 by a threaded mode, the fixed support 43 and the pneumatic pushing mechanism fixing block 46 are locked on the bottom plate 42 by a threaded mode, and the fixed block 44 is locked on the fixed support 43 by a threaded mode to form a fixed frame. Next, please refer to Figure 7 、 Figure 7-1 、 Figure 7-2 、 Figure 7-3 、 Figure 7-4 、 Figure 7-5 , Figure 7 It is a pneumatic driving module structure schematic view of one embodiment of the utility model, Figure 7-1 It is a schematic view of clamping and loosening products of one embodiment of the utility model, Figure 7-2 It is a schematic view of linear reciprocating motion of one embodiment of the utility model, Figure 7-3 It is a schematic view of clamping and loosening the first product waste of one embodiment of the utility model, Figure 7-4 It is a schematic view of cutting products of one embodiment of the utility model, Figure 7-5 It is a schematic view of pushing products of one embodiment of the utility model.

[0046] As shown in Figure 7As shown, the pneumatic driving module of the embodiment includes a pneumatic driving module body 51 which is fixed on the bottom plate 42 by screw locking. The pneumatic driving module body 51 is provided with a total air inlet 52, an air outlet 52-1, an air outlet 52-2, an air hole 53-A1, an air hole 53-A2, an air hole 53-A3, an air hole 53-A4, an air hole 53-A5, an air hole 53-B1, an air hole 53-B2, an air hole 53-B3, an air hole 53-B4, and an air hole 53-B5.

[0047] As shown, the air holes 53-A1 and 53-B1 are used to control the opening and closing of the finger cylinder chuck 142 to clamp and loosen the product. Figure 7-1

[0048] As shown, the air holes 53-A2 and 53-B2 are used to control the linear reciprocating motion of the pneumatic pushing device 32 on the pneumatic pushing device connecting block 33. Figure 7-2

[0049] As shown, the air holes 53-A3 and 53-B3 are used to control the opening and closing of the waste clamping jaw 35 on the pneumatic pushing device connecting block 33, so as to clamp and loosen the waste of the first product. Figure 7-3

[0050] As shown, the air holes 53-A4 and 53-B4 are used to control the pneumatic pushing block 21, so as to drive the pneumatic pushing blade connecting block 22 to cut the product. Figure 7-4

[0051] As shown, the air holes 53-A5 and 53-B5 are used to control the material cylinder body 121, so as to drive the finger cylinder mechanism 14 to push the product. Figure 7-5

[0052] In the embodiment, the pneumatic driving module is divided into five groups, the air holes 53-A1 and 53-B1 are the first group, the air holes 53-A2 and 53-B2 are the second group, the air holes 53-A3 and 53-B3 are the third group, the air holes 53-A4 and 53-B4 are the fourth group, and the air holes 53-A5 and 53-B5 are the fifth group; each group is controlled by a PLC program controller to control the air inlet and air outlet state. For example, when the PLC controls the air hole 53-A1 to exhaust, it mainly provides power for one side of the pneumatic actuator, at this time the gas on the other side of the pneumatic actuator flows to the air outlet 52-2 through the air hole 53-B1 and is discharged, and vice versa. The PLC controls the air hole 53-B1 to exhaust, which mainly provides power for one side of the pneumatic actuator, at this time the gas on the other side of the pneumatic actuator flows to the air outlet 52-1 through the air hole 53-A1 and is discharged, and the other corresponding groups are the same.

[0053] Next, please refer to Figure 8 ,​​​​​Figure 8-1 、 Figure 8-2 、 Figure 8-3 、 Figure 8-4 、 Figure 8-5 、 Figure 8-6 、 Figure 8-7 and Figure 8-8 . Figure 8 the motion principle diagram of the feeding process of the embodiment of the utility model, Figure 8-1 the motion principle diagram of the feeding process of the embodiment of the utility model, Figure 8-2 the motion principle diagram of the feeding process of the embodiment of the utility model, Figure 8-3 the motion principle diagram of the feeding process of the embodiment of the utility model, Figure 8-4 the motion principle diagram of the feeding process of the embodiment of the utility model, Figure 8-5 the motion principle diagram of the feeding process of the embodiment of the utility model, Figure 8-6 the motion principle diagram of the feeding process of the embodiment of the utility model, Figure 8-7 the motion principle diagram of the feeding process of the embodiment of the utility model, Figure 8-8 the motion principle diagram of the feeding process of the embodiment of the utility model.

[0054] As Figure 8 shown, the state is in the initial state, one end of the product pipe is passed through the product via hole 27 of the product block 15, and the other end is passed through the clamping groove of the finger air cylinder chuck 142 of the finger air cylinder mechanism 14.

[0055] As Figure 4 shown, the state is in the feeding process, the air inlet or air outlet mode of the pneumatic drive module is controlled by the PLC programming controller to push the finger air cylinder mechanism 14 to push a fixed distance in the X1 arrow direction (at this time, the product is in the clamped state).

[0056] As ​ shown, the state is in the screw rod retreat process, the servo motor 111 is controlled by the PLC programming controller to push the screw rod 114, thereby driving the numbered material air cylinder 12, the material air cylinder fixed block 13, the finger air cylinder mechanism 14, the screw rod movement block 113 and other components to push the product in the X2 arrow direction at a fixed distance (at this time, the product is in the clamped state), the main purpose is to straighten the product in the retreat process.

[0057] As ​The state shown is in the first scrap clamping process, through the PLC programming controller control pneumatic drive module into the air or air way to push the pneumatic push device connecting block 33 connection number pneumatic clamping module 34, so as to drive the scrap clamp jaw 35 push fixed distance in the direction of X3 arrow, then by the scrap clamp jaw 35 clamping product (at this time the product is in the clamping state).

[0058] As shown in ​ The state shown is in the first scrap cutting process, through the PLC programming controller control servo motor 111 push screw 114, so as to drive the number of material cylinder 12, material cylinder fixed block 13, finger cylinder mechanism 14, screw movement block 113 and other components clamping product push fixed distance in the direction of X2 arrow (at this time the distance length is the cutting length of the first scrap), then by the PLC programming controller control pneumatic drive module into the air or air way, push the pneumatic push device connecting block 21 connection pneumatic push blade connecting block 22 and blade fixed pressure block 23, so as to drive the blade 25 in the direction of Y1 arrow (note: at this time the cutting direction is a specific angle) for a kind of sliding cutting way to cutting product (at this time the product is in the clamping state).

[0059] As shown in ​ The state shown is in the first scrap cutting back after, through the PLC programming controller control pneumatic drive module into the air or air way to push the pneumatic push device connecting block 21 connection pneumatic push blade connecting block 22 and blade fixed pressure block 23, so as to drive the blade 25 in the direction of Y1 arrow make cutting blade back to the initial state, at the same time, the PLC programming controller control pneumatic drive module into the air or air way, push the pneumatic push device connecting block 33 connection pneumatic clamping module 34, so as to drive the scrap clamp jaw 35 push fixed distance in the direction of X3 arrow, then by the scrap clamp jaw 35 in the loose state, so that its first scrap drop (at this time the product is in the clamping state).

[0060] As shown in ​ The state shown is in the final product required to push the process, through the PLC programming controller control servo motor 111 push screw 114, so as to drive the material cylinder 12, material cylinder fixed block 13, finger cylinder mechanism 14, screw movement block 113 and other components clamping product push fixed distance in the direction of X2 arrow (note: at this time the distance length is the final product required cutting length, at this time the product is in the clamping state).

[0061] As shown in ​ The state shown is in the final product required cutting process, then by the PLC programming controller control pneumatic drive module into the air or air way, push the pneumatic push device connecting block 21 connection pneumatic push blade connecting block 22 and blade fixed pressure block 23, so as to drive the blade 25 in the direction of Y1 arrow push cutting (at this time the product is in the clamping state).

[0062] As ​ When the state is in the final requirement of the product cutting tool back process, and then by the PLC programming controller control pneumatic drive module into the gas or gas mode to push the pneumatic push device connecting block 21 connecting pneumatic push blade connecting block 22 and blade fixed block 23, so as to drive the blade 25 according to the Y1 arrow direction tool back (at this time the product is in the clamping state).

[0063] Next, according to the above figure device is introduced, describes the action process of the device.

[0064] First step: material clamping

[0065] As ​ When the state is in the initial state, the product pipe is inserted through the product through hole 27 in the product block 15, and the other end is inserted through the clamping slot of the finger cylinder chuck 142 in the finger cylinder mechanism 14. By the PLC programming controller control pneumatic drive module 53-A1 gas hole out gas to deliver gas to the side of the pneumatic actuator, at this time the gas on the other side of the pneumatic actuator is discharged by 53-B1 gas hole through 52-2 to control the finger cylinder chuck 142 to clamp the product, such as ​ When the state is in the feeding process, by the PLC programming controller control pneumatic drive module 53-A5 gas hole out gas to deliver gas to the side of the pneumatic actuator, at this time the gas on the other side of the pneumatic actuator is discharged by 53-B5 gas hole through 52-2 to push the finger cylinder mechanism 14 along the X1 arrow direction to push a fixed distance (at this time the product is in the clamping state), such as ​ When the state is in the screw back process, by the PLC programming controller control motor 111 to push the screw 114, so as to drive the material cylinder 12, the material cylinder fixed block 13, the finger cylinder mechanism 14, the screw movement block 113 and other components clamping the product to push a fixed distance along the X2 arrow direction (at this time the product is in the clamping state). The main purpose is to straighten the product through the back process.

[0066] Second step: first piece of waste removal

[0067] As ​State is the first piece of waste clamping process, through the PLC programming controller control pneumatic drive module 53-A2 gas hole out of gas to pneumatic actuator side, at this time the other side of the pneumatic actuator gas by 53-B2 gas hole through 52-2 exhaust gas way to push the pneumatic drive device connecting block 33 connecting pneumatic clamping module 34 through the pneumatic drive module 53-A3 gas hole out of gas to pneumatic actuator side, at this time the other side of the pneumatic actuator gas by 53-B3 gas hole through 52-2 exhaust gas way to drive the waste clamp jaw 35 along the X3 arrow direction push fixed distance, then by the pneumatic drive module 53-A3 gas hole out of gas to pneumatic actuator side, at this time the other side of the pneumatic actuator gas by 53-B3 gas hole through 52-2 exhaust gas way to control the clamp jaw 35 clamping product (at this time the product is in the clamping state), such as ​ State is the first piece of waste cutting process, through the PLC programming controller control motor 111 push screw 114 thus bring material cylinder 12, material cylinder fixed block 13, finger cylinder mechanism 14, screw movement block 113 etc. parts clamping products along the X2 arrow direction push fixed distance (at this time the distance length is the first piece of waste cutting length), then by the PLC programming controller control pneumatic drive module 53-A4 gas hole out of gas to pneumatic actuator side, at this time the other side of the pneumatic actuator gas by 53-B4 gas hole through 52-2 exhaust gas way to push the pneumatic drive device connecting block 21 connecting pneumatic drive blade connecting block 22 and blade fixed pressure block 23 thus drive the blade 25 according to Y1 arrow direction (note: at this time the cutting direction is a specific angle) for a kind of sliding cutting way to cutting product (at this time the product is in the clamping state), such as ​ State is the first piece of waste cutting process, through the PLC programming controller control motor 111 push screw 114 thus bring material cylinder 12, material cylinder fixed block 13, finger cylinder mechanism 14, screw movement block 113 etc. parts clamping products along the X2 arrow direction push fixed distance (at this time the distance length is the first piece of waste cutting length), then by the PLC programming controller control pneumatic drive module 53-A4 gas hole out of gas to pneumatic actuator side, at this time the other side of the pneumatic actuator gas by 53-B4 gas hole through 52-2 exhaust gas way to push the pneumatic drive device connecting block 21 connecting pneumatic drive blade connecting block 22 and blade fixed pressure block 23 thus drive the blade 25 according to Y1 arrow direction (note: at this time the cutting direction is a specific angle) for a kind of sliding cutting way to cutting product (at this time the product is in the clamping state), such as

[0068] Third step: product cutting

[0069] such as​ State is in the final product requirements push process, through the PLC programming controller control motor 111 push numbered screw rod 114 so as to bring the material cylinder 12, material cylinder fixed block 13, finger cylinder mechanism 14, screw rod movement block 113 and other components clamping product along the X2 arrow direction push fixed distance (note: the distance length at this time is the final product requirements cutting length, at this time the product is in clamping state), such as ​ State is in the final product requirements cutting process, then by the PLC programming controller control pneumatic drive module 53-A4 gas hole out of gas to pneumatic execution device side, at this time the other side of the pneumatic execution device gas 53-B4 gas hole through 52-2 exhaust gas way to push the pneumatic push device connecting block 21 connecting pneumatic push blade connecting block 22 and blade fixed pressure block 23, so as to drive the numbered blade 25 along the Y1 arrow direction push cutting (at this time the product is in clamping state), such as ​ State is in the final product requirements cutting tool back process, then by the PLC programming controller control pneumatic drive module 53-B4 gas hole out of gas to pneumatic execution device side, at this time the other side of the pneumatic execution device gas by 53-A4 gas hole through 52-1 exhaust gas way to push the pneumatic push device connecting block 21 connecting pneumatic push blade connecting block 22 and blade fixed pressure block 23 so as to drive the numbered blade 25 according to Y1 arrow direction tool back (at this time the product is in clamping state), repeat the third step product cutting, until the current cutting of raw materials cut, finally through the PLC programming controller control back to ​ Initial state.

[0070] Fourth step: finished product collection

[0071] Such as ​ In summary, the cutting qualified product in the product push process will fall through the action of gravity qualified product collection box 28, must be noted: at this time the first waste and qualified products are collected in the qualified product collection box 28 and waste collection box 31. Although the embodiments of the present application have been disclosed as above, it is not limited to the description and the use of the embodiments listed in the specification. It can be fully applied to various fields suitable for the present application. For those skilled in the art, other modifications can be easily realized. Therefore, the present application is not limited to specific details and examples shown and described herein without departing from the general concept defined by the claims and equivalent scope.

Claims

1. A cutting machine, characterized in that... It includes a pushing module, a cutting module, a material collection module, an installation module, a pneumatic drive module, and a control module. The pushing module is mainly the module that provides driving force for the material pushing process. It uses a pneumatic clamping mechanism to fix the material and converts external energy into the kinetic energy required to drive the material to move. The cutting module is mainly responsible for providing the driving force for the cutting process. It uses an angled pneumatic pushing mechanism to drive the cutting blade to cut the material in a sliding cutting manner; the material collection module collects the finished product after cutting. The mounting module is used for mounting and locking between various modules; the pneumatic drive module control module sets the program to control the movement or opening and closing of the pneumatic components driven by the air inlet and outlet; the control module is used to control the movement of the servo motors and pneumatic components in the push module and the cutting module, so that the two work together to achieve the adjustment of the cutting.

2. The cutting machine as described in claim 1, characterized in that... The push module uses a servo motor and a linear screw guide module to transmit power.

3. The cutting machine as described in claim 2, characterized in that... The linear lead screw guide module preferably uses a pitch of 1.5mm or less.

4. The cutting machine as described in claim 1, characterized in that... The material collection module consists of two main parts: first-piece waste collection and finished product collection. Waste is fed into a specific placement position through a clamping mechanism and a pushing mechanism, while the cut finished products naturally fall into the finished product storage area.

5. The cutting machine as described in claim 1, characterized in that... The pneumatic drive module is controlled by a PLC programmable control module to set a program to drive the pneumatic components to move or open and close through the air inlet and outlet.

6. The cutting machine as described in claim 1, characterized in that... The pushing module comprises a servo motor, a coupling, a lead screw fixing block, a guide rod, a lead screw, a lead screw moving block, and a lead screw connecting plate connected in sequence and placed on a coupling guide rail base plate. The lead screw connecting plate, lead screw fixing block, coupling, and coupling guide rail base plate provide support and fixation for the entire module via threaded connections. The guide rod acts as a guide, causing the lead screw moving block to move along the guide rod direction. The servo motor and lead screw are connected by a coupling, converting the motor's rotational motion into linear reciprocating motion, which drives the lead screw moving block, which is then fixed by a material cylinder. The fixed block is connected to the lead screw moving block, and the material cylinder fixing block is connected to the material cylinder body. The material cylinder body and the push rod have a cooperative and mutual movement relationship. The finger cylinder connecting block is connected to the push rod, so that the finger cylinder connecting block can follow the push rod to perform linear reciprocating motion. Then, the finger cylinder mechanism is connected to the finger cylinder connecting block, so that the finger cylinder mechanism can follow the push rod to perform linear reciprocating motion through the finger cylinder connecting block. The material cylinder is fixed by the material cylinder fixing block, and the finger cylinder mechanism is placed on the material cylinder fixing block.

7. The cutting machine as described in claim 1, characterized in that... The cutting module includes the following structure: a blade fixing block presses the blade onto the pneumatically driven blade connecting block and then locks it in place by thread. The blade fixing block, the blade, and the pneumatically driven blade connecting block are simultaneously locked onto the guide mechanism and the cylinder fixing block by threads. At this time, the guide mechanism is locked onto the guide mechanism fixing block by threads. Then, the components and product blocks connected by the cylinder fixing block and the guide mechanism fixing block are fixed by threads by a fixing bracket.

8. The cutting machine as described in claim 1, characterized in that... The material collection module includes the following structure: waste clamps are threadedly locked onto the pneumatic clamping module; the fixed waste clamps and pneumatic clamping module are then threadedly locked onto the pneumatic push device connecting block; the pneumatic push device connecting block is threadedly locked onto the cylinder guide rod, which moves back and forth; the cylinder guide rod and the pneumatic push device are standard parts and can reciprocate; the above-mentioned fixed mechanism is then threadedly locked onto the pneumatic push mechanism fixing block.