Cooling system of wire cutting machine

By using a retractable hose and a dynamic nozzle system, the problems of complexity and poor cooling effect of existing diamond wire cutting machine cooling systems have been solved, achieving efficient and low-cost cooling and improving cutting quality and efficiency.

CN223573482UActive Publication Date: 2025-11-21WUXI QIQI TECH DEV CO LTD
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Patent Information

Application Number
CN202423171678.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-21
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The existing cooling system of diamond wire cutting machine has a complex water curtain liquid supply system and the cooling effect deteriorates during the cutting process, resulting in poor cooling effect and reduced processing quality.

Method used

It employs a retractable hose and dynamic nozzle system, combined with a ball screw linear module, to dynamically adjust the water spray position, simplify the liquid supply path, and achieve flexible coolant supply.

Benefits of technology

The simplified cooling system structure reduces costs while maintaining optimal cooling during the cutting process, thus improving cutting efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diamond wire cutting machine cooling, and discloses a diamond wire cutting machine cooling system which comprises a water tank and a base, a stand column B and a stand column A are fixedly connected to the two sides of the upper surface of the base respectively, and a top beam is fixedly connected to the top position between the stand column B and the stand column A; the top of the top beam is fixedly connected with a main pipeline, the outer side of the main pipeline is fixedly connected with a plurality of evenly-distributed water spraying nozzles, and the opposite sides of the stand column B and the stand column A are fixedly connected with ball screw linear modules. According to the cooling system, the complexity of the cooling system can be greatly simplified, the cost of the whole system is reduced, the liquid supply process of cut materials is always in the best state, so that the excellent cooling and process improvement effects are always kept, dust can be discharged in time through sufficient liquid supply, and the cutting efficiency is improved. Therefore, the cutting efficiency and quality are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to diamond wire cutting machine cooling technical field more particularly to a line cutting machine cooling system. BACKGROUND

[0002] Diamond wire cutting processing adopts diamond wire as cutting consumables, is applied to the industry such as semiconductor, solar monocrystalline silicon, gem, stone, magnetic material, realizes single wire or multi-wire cutting to various materials through diamond wire reciprocating sawing, is a kind of high-precision, high-efficiency material processing mode.It has significant advantages in processing cost, processing precision, processing efficiency and other aspects, meets various production needs, so diamond wire cutting has great significance in production and manufacture.

[0003] Some cooling systems adopt pipeline liquid supply, and water curtain is formed in the small hole in pipeline to supply on the material being cut, and the pipeline system is complex, cost is high, and with the cutting process, since the position of diamond wire is constantly changed with the change of the cutting position of the material being cut, it is bound to cause the existing water curtain to be worse and worse with the cooling and process improvement effect of cutting process. CONTENT OF UTILITY MODEL

[0004] In order to overcome the above-mentioned defects of prior art, the utility model provides a line cutting machine cooling system to solve the problems in the above background art.

[0005] The utility model provides the following technical scheme: a line cutting machine cooling system, including water tank and base, the upper surface of base is located at the position of both sides and is fixedly connected with stand B and stand A, is fixedly connected with top beam between stand B and stand A between the position of top, and the top of top beam is fixedly connected with main pipeline, and the outside of main pipeline is fixedly connected with a plurality of evenly distributed water spray nozzles, the opposite side of stand B and stand A is fixedly connected with ball screw linear module, and the one side of ball screw linear module moving part is fixedly connected with sliding table, and the one side of two sliding tables is fixedly connected with dynamic nozzle A and dynamic nozzle B respectively, and one end of dynamic nozzle A and dynamic nozzle B is fixedly connected with connecting hose A and connecting hose B respectively, and connecting hose A and connecting hose B are all communicated with main pipeline, and the top of water tank is equipped with water delivery assembly for conveying the water in water tank to main pipeline.

[0006] As the further scheme of the utility model, the water delivery assembly includes water pump, and the water pump is fixedly connected on the top outer wall of water tank, and one end of water pump water outlet is fixed with main pipeline, and one end of water pump water inlet is fixedly connected with water inlet pipe, and water inlet pipe extends to the position near the bottom of water tank through water tank.

[0007] As a further scheme of the utility model, the water tank is internally fixedly connected with a waterproof plate, the height of the waterproof plate is lower than the height of the water tank, and spacing is generated between the top of the waterproof plate and the water tank.

[0008] As a further scheme of the utility model, the water tank and the waterproof plate are provided with a sedimentation tank, so that impurities in water are precipitated.

[0009] As a further scheme of the utility model, the utility model further includes a water collecting tray, the water collecting tray is fixedly connected to the upper surface of the base, a drain is formed in the top of the water collecting tray, a circulating pipeline is fixedly connected to the bottom of the water collecting tray and communicates with the drain, the circulating pipeline passes through the base, a circulating water pump is fixedly connected to the top outer wall of the water tank, and one end of the circulating pipeline is fixed to the water inlet of the circulating water pump.

[0010] As a further scheme of the utility model, the circulating water pump is located above the sedimentation tank, a water outlet of the circulating water pump is fixedly connected with a water outlet pipe, and the water outlet pipe extends into the sedimentation tank and reaches a position close to the bottom.

[0011] The utility model discloses the technical effect and advantage:

[0012] 1. The utility model discloses the process that the water curtain of dense small hole of prior art is cancelled, adopts the liquid supply of a plurality of length telescopic adjustment's hose, thereby greatly simplifying the complexity of cooling system, also reduce the cost of overall system.

[0013] 2. The length of the hose of the utility model can be adjusted at will in the cutting process, so that the liquid supply process of the cut material is always in the best state, thereby always maintaining excellent cooling and process improvement effect.

[0014] 3. The utility model discloses the liquid supply process always maintains in the best state, and sufficient liquid supply makes these dusts all be discharged in time, thereby guaranteeing cutting efficiency and quality. DRAWINGS

[0015] Figure 1 It is the front view structure schematic diagram of the utility model embodiment one.

[0016] Figure 2 It is the top view structure schematic diagram of the utility model embodiment one.

[0017] Figure 3 It is the local enlarged structure schematic diagram of the utility model embodiment one.

[0018] Figure 4 It is the front view structure schematic diagram of the utility model embodiment two.

[0019] The reference signs are: 1, water tank; 2, stand B; 3, base; 4, stand A; 5, dynamic nozzle A; 6, connecting hose A; 7, dynamic nozzle B; 8, connecting hose B; 9, main pipeline; 10, top beam; 11, sedimentation tank; 12, waterproof board; 13, water pump; 14, water spraying nozzle; 15, sliding table; 16, ball screw linear module; 17, circulating water pump; 18, circulating pipeline; 19, water receiving tray. DETAILED DESCRIPTION

[0020] The technical solutions in the utility model will be described clearly and completely in combination with the drawings in the utility model, and the forms of the structures described in the following embodiments are only examples, and the utility model is not limited to the structures described in the following embodiments, and all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0021] Embodiment one

[0022] Reference Figures 1-3The utility model provides a kind of wire cutting machine cooling system, including water tank 1 and base 3, the upper surface of base 3 is located at the position of both sides respectively by bolt fixed with stand B2 and stand A4, stand B2 and stand A4 between the position of top are fixed with roof beam 10 by bolt, the top of roof beam 10 is fixed with main pipeline 9 by bolt, the outside of main pipeline 9 is fixed with multiple evenly distributed water nozzle 14 by bolt, the side opposite to stand B2 and stand A4 is fixed with ball screw linear module 16 by bolt, the side of ball screw linear module 16 moving part is fixed with sliding table 15 by bolt, the side of two sliding tables 15 is fixed with dynamic nozzle A5 and dynamic nozzle B7 respectively by bolt, one end of dynamic nozzle A5 and dynamic nozzle B7 is respectively bonded with connecting hose A6 and connecting hose B8, connecting hose A6 and connecting hose B8 are communicated with main pipeline 9, the top of water tank 1 is equipped with water delivery assembly for conveying the water in water tank 1 into main pipeline 9, water in water tank 1 is conveyed into main pipeline 9 by water delivery assembly, water into main pipeline 9 will enter into connecting hose A6 and connecting hose B8, while water in main pipeline 9 will be sprayed by water nozzle 14, and water into connecting hose A6 and connecting hose B8 will be sprayed by dynamic nozzle A5 and dynamic nozzle B7, while sliding table 15 is driven to move up and down by ball screw linear module 16, sliding table 15 will drive dynamic nozzle to move, adjust the position of dynamic nozzle, to greatly simplify the complexity of cooling system, also reduce the cost of overall system, so that the liquid supply process of the cut material is always in the best state, so as to always maintain excellent cooling and process improvement effect, and because the liquid supply process is always maintained in the best state, sufficient liquid supply makes these dust be discharged in time, so as to ensure cutting efficiency and quality.

[0023] In the utility model, water delivery assembly includes water pump 13, water pump 13 is fixed on the top outer wall of water tank 1 by bolt, and one end of water outlet of water pump 13 is fixed with main pipeline 9, one end of water inlet of water pump 13 is fixed with water inlet pipe by bolt, and water inlet pipe extends to the position near the bottom of water tank 1 through water tank 1, start water pump 13, and water pump 13 will extract the water in water tank 1, water pump 13 will convey the water in water tank 1 into main pipeline 9, water tank 1 is fixed with waterproof board 12 by bolt, the height of waterproof board 12 is lower than the height of water tank 1, so that interval is generated between the top of waterproof board 12 and water tank 1, and sedimentation tank 11 is arranged between water tank 1 and waterproof board 12, so that impurities in water are deposited, to reduce impurities in water.

[0024] The working principle of the embodiment is as follows: when in use, the water in the water tank 1 is pumped out by the water pump 13, and the water pump 13 delivers the water in the water tank 1 into the main pipeline 9; at this time, the water entering the main pipeline 9 enters the connecting hose A 6 and the connecting hose B 8, and the water in the main pipeline 9 is sprayed out through the water nozzle 14, and the water entering the connecting hose A 6 and the connecting hose B 8 is sprayed out through the dynamic nozzle A 5 and the dynamic nozzle B 7, and the sliding table 15 is driven by the ball screw linear module 16 to move up and down, and the sliding table 15 drives the dynamic nozzle to move, so that the position of the dynamic nozzle is adjusted, thereby greatly simplifying the complexity of the cooling system, reducing the cost of the whole system, keeping the liquid supply process of the cutting material in the best state, thereby keeping excellent cooling and process improvement effect, and because the liquid supply process is always maintained in the best state, sufficient liquid supply makes the dust be discharged in time, thereby ensuring the cutting efficiency and quality.

[0025] Embodiment two

[0026] With reference to Figure 4 The utility model provides a kind of linear cutting machine cooling system, still including water pan 19, water pan 19 is fixed on the upper surface of base 3 by bolt, the top of water pan 19 is equipped with drain, the bottom of water pan 19 is fixed with the circulating pipeline 18 being connected with drain by bolt, and circulating pipeline 18 passes through base 3, the top outer wall of water tank 1 is fixed with circulating water pump 17 by bolt, and one end of circulating pipeline 18 is fixed with the water inlet of circulating water pump 17, circulating water pump 17 is above sedimentation tank 11, the water outlet of circulating water pump 17 is fixed with water outlet pipe by bolt, and water outlet pipe extends into sedimentation tank 11 and is close to the position of bottom, the water that is sprayed by water nozzle 14, dynamic nozzle A 5 and dynamic nozzle B 7 can enter into water pan 19, then start circulating water pump 17, circulating water pump 17 can extract the water in water pan 19 by circulating pipeline 18 and deliver water to sedimentation tank 11, and deposit in sedimentation tank 11, while the water above sedimentation tank 11 can pass through waterproof board 12 and enter between the other side of waterproof board 12 and water tank 1, to realize the recycling of water, save resources, reduce cost.

[0027] The working principle of the embodiment is as follows: when in use, the water in the water tank 1 is pumped out by the water pump 13, and the water pump 13 delivers the water in the water tank 1 into the main pipeline 9; at this time, the water entering the main pipeline 9 enters the connecting hose A 6 and the connecting hose B 8, and the water in the main pipeline 9 is sprayed out through the water nozzle 14, and the water entering the connecting hose A 6 and the connecting hose B 8 is sprayed out through the dynamic nozzle A 5 and the dynamic nozzle B 7, and the sliding table 15 is driven by the ball screw linear module 16 to move up and down, and the sliding table 15 drives the dynamic nozzle to move, so that the position of the dynamic nozzle is adjusted, thereby greatly simplifying the complexity of the cooling system, reducing the cost of the whole system, keeping the liquid supply process of the cutting material in the best state, thereby keeping excellent cooling and process improvement effect, and because the liquid supply process is always maintained in the best state, sufficient liquid supply makes the dust be discharged in time, thereby ensuring the cutting efficiency and quality.

[0028] Finally should be explained a few points is: in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;

[0029] The utility model discloses the embodiment of the drawings, only relate to the structure of the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflict, the same embodiment and different embodiments of the utility model can be combined with each other.

Claims

1. A wire cutting machine cooling system comprising a water tank (1) and a base (3), characterized in that: The upper surface of the base (3) is fixedly connected with a column B (2) and a column A (4) on both sides, a top beam (10) is fixedly connected between the column B (2) and the column A (4), the top of the top beam (10) is fixedly connected with a main pipeline (9), a plurality of uniformly distributed water nozzles (14) are fixedly connected to the outer side of the main pipeline (9), the opposite sides of the column B (2) and the column A (4) are fixedly connected with ball screw linear modules (16), the moving part of the ball screw linear module (16) is fixedly connected with a sliding table (15), the sliding table (15) is fixedly connected with a dynamic nozzle A (5) and a dynamic nozzle B (7) on one side, the dynamic nozzle A (5) and the dynamic nozzle B (7) are fixedly connected with a connecting hose A (6) and a connecting hose B (8) at one end, the connecting hose A (6) and the connecting hose B (8) are communicated with the main pipeline (9), and the top of the water tank (1) is provided with a water feeding assembly for feeding water in the water tank (1) into the main pipeline (9).

2. A wire saw cooling system as claimed in claim 1, characterized in that: The water feeding assembly comprises a water pump (13), the water pump (13) is fixedly connected to the top outer wall of the water tank (1), one end of the water outlet of the water pump (13) is fixedly connected with the main pipeline (9), and one end of the water inlet of the water pump (13) is fixedly connected with a water inlet pipe which extends through the water tank (1) to a position close to the bottom of the water tank (1).

3. A wire saw cooling system as claimed in claim 2, characterized in that: The water tank (1) is fixedly connected with a waterproof plate (12), the height of the waterproof plate (12) is lower than the height of the water tank (1), so that a gap is formed between the top of the waterproof plate (12) and the water tank (1).

4. A wire saw cooling system as claimed in claim 3, characterized in that: A sedimentation tank (11) is arranged between the water tank (1) and the waterproof plate (12), so that impurities in the water are precipitated.

5. A wire saw cooling system as claimed in claim 1, wherein: It also comprises a water receiving tray (19), the water receiving tray (19) is fixedly connected to the upper surface of the base (3), the top of the water receiving tray (19) is provided with a drain port, the bottom of the water receiving tray (19) is fixedly connected with a circulating pipeline (18) which is communicated with the drain port, and the circulating pipeline (18) passes through the base (3), the top outer wall of the water tank (1) is fixedly connected with a circulating water pump (17), and one end of the circulating pipeline (18) is fixedly connected with the water inlet of the circulating water pump (17).

6. A wire saw cooling system as claimed in claim 5, characterized in that: The circulating water pump (17) is located above the sedimentation tank (11), the water outlet of the circulating water pump (17) is fixedly connected with a water outlet pipe which extends into the sedimentation tank (11) to a position close to the bottom.