Special multi-station preparation system for honeycomb blinds

Abstract

The utility model relates to a special multi-station preparation system for honeycomb blinds, which comprises a rack, one end of the rack is provided with an unwinding wheel, and the unwinding wheel is used for unwinding a plurality of curtain strips, so that the plurality of curtain strips are arranged along the width direction of the curtain strips; a discharging buffering assembly and a feeding buffering assembly are arranged at the two ends of the rack correspondingly. A plurality of groups of shaping mechanisms are arranged below the rack and are respectively used for synchronously shaping a plurality of curtain strips; a material guide frame is transversely arranged at the upper end of the rack, a plurality of material guide wheels are arranged on the material guide frame, and each material guide wheel is used for conveying a plurality of curtain strips; a stacking table is arranged on the rack, a movable clamping piece mechanism, a cutting mechanism and a stacking mechanism are arranged on the stacking table, a plurality of chucks are arranged at the lower end of the movable clamping piece mechanism, and each chuck clamps each curtain strip and synchronously pulls the curtain strips through displacement of the movable clamping piece mechanism; the cutting mechanism is used for cutting the drawn rear curtain strips; the stacking mechanism is used for stacking the cut curtain pieces, synchronous stretching machining of the multiple curtain strips is achieved, and the production efficiency of the curtain strips is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of honeycomb curtain preparation equipment, especially to a multi-station preparation system special for honeycomb curtain. BACKGROUND

[0002] Honeycomb curtain, also known as organ curtain or honeycomb curtain, adopts a unique honeycomb design to store air in the hollow layer and keep the indoor temperature constant. Currently, there are corresponding complete production equipment that can realize continuous production in the preparation and production of honeycomb curtain strips. For example, the Chinese patent document CN202110547002.2 discloses a high-efficiency preparation system special for honeycomb curtain. In this application, a single unwinding wheel, positioning wheel, shaping mechanism, dispensing mechanism, cutting mechanism, and pulling mechanism are arranged on the rack. Therefore, the final processing of the stacked single curtain strip has the problem of low production efficiency. Therefore, it is necessary for the technical personnel in the field to improve in view of the existing problems. SUMMARY

[0003] The utility model discloses a multi-station preparation system special for honeycomb curtain, which can realize simultaneous stretching and stacking of multiple curtain strips, solving the problem of low production efficiency of the honeycomb curtain preparation equipment with a single pulling structure in the prior art.

[0004] The specific technical solutions are as follows:

[0005] A multi-station preparation system special for honeycomb curtain, comprising a rack, an unwinding wheel mounted on one end of the rack through a support, the unwinding wheel being used to unwind multiple curtain strips so that the multiple curtain strips are arranged along the curtain strip width direction; a material feeding buffer assembly and a material feeding buffer assembly for controlling the conveying tension of the multiple curtain strips are arranged at both ends of the rack; a plurality of shaping mechanisms are arranged below the rack and are used to simultaneously shape the multiple curtain strips; a material guide frame is horizontally arranged on the upper end of the rack, a plurality of material guide wheels are arranged on the material guide frame, and each material guide wheel is used to convey multiple curtain strips; a stacking table is arranged on the rack, a moving clamp mechanism, a cutting mechanism, and a stacking mechanism are arranged on the stacking table, a plurality of clamps are arranged at the lower end of the moving clamp mechanism, each clamp is used to clamp each curtain strip and displace the multiple curtain strips by the moving clamp mechanism; the cutting mechanism comprises a plurality of pneumatic scissors arranged at the bottom of one end of the stacking table, each pneumatic scissors corresponds to one curtain strip and cuts the pulled curtain strip; and the stacking mechanism is used to stack the cut curtain pieces.

[0006] Further, the whole shaping mechanism comprises a correcting assembly, a folding edge assembly, a flattening assembly, a hot material assembly, a glue dispensing assembly and a cooling assembly arranged in sequence at the lower end of the rack, the correcting mechanism is used for pressing and shaping the plurality of curtain strips after unwinding; the folding edge assembly is used for pressing out two parallel folding edges of the plurality of curtain strips; the flattening assembly is used for flattening and adhering the folding edges of the plurality of curtain strips; the hot material assembly is used for heating and shaping the formed curtain strips; the glue dispensing assembly is used for simultaneously gluing the surfaces of the folding edges of the plurality of curtain strips; and the cooling assembly is used for cooling the glue on the plurality of curtain strips.

[0007] Further, the unwinding wheel and the material guiding wheel are arranged with a plurality of material wheel parts for placing the curtain strips along the axial direction, and the plurality of curtain strips are conveyed.

[0008] Further, the material unwinding buffer assembly comprises a material unwinding rack and a material unwinding wheel, the material unwinding rack is arranged at one end of the rack close to the unwinding wheel, a plurality of material unwinding wheels are arranged in transverse direction at the upper end of the material unwinding rack, and a plurality of material unwinding wheels are arranged in longitudinal direction at the end of the material unwinding rack away from the rack, the material unwinding wheels are also arranged with a plurality of material wheel parts for placing the curtain strips, and the curtain strips on the material unwinding buffer assembly are distributed in S shape through cooperation of the material unwinding wheels at the two ends of the material unwinding rack.

[0009] Further, the material unwinding buffer assembly comprises a material unwinding buffer assembly, a straight line module, a lifting frame, a fixed wheel and a buffer wheel, the straight line module is arranged in longitudinal direction at one end of the rack, the lifting frame is movably arranged in longitudinal direction on the straight line module, and a plurality of buffer wheels are arranged in transverse direction on the lifting frame; the number of the fixed wheels is plural, and the fixed wheels are arranged in transverse direction on the rack, the fixed wheels and the buffer wheels are also arranged with a plurality of material wheel parts for placing the curtain strips, the fixed wheels and the buffer wheels are distributed in staggered manner, and the curtain strips on the material unwinding buffer assembly are distributed in S shape through cooperation of the fixed wheels and the reciprocating lifting buffer wheels.

[0010] Further, the rack is provided with a guide assembly at one end close to the material unwinding buffer assembly, the guide assembly comprises a rotating seat and a guide wheel arranged on the rotating seat, the position of the guide wheel is lower than that of the buffer wheel, a plurality of material wheel parts are arranged in axial direction on the guide wheel, and the guide wheel guides the plurality of curtain strips from the whole shaping mechanism to the material guiding wheels on the material guiding rack.

[0011] Further, the plurality of material guiding wheels are respectively arranged at the two ends of the material guiding rack and are distributed from top to bottom.

[0012] The beneficial effects of the utility model are as follows:

[0013] Compared with the traditional single pulling structure, the utility model uses the material wheel to synchronously guide the plurality of curtain strips, and cooperates with the plurality of whole shaping, glue dispensing, clamping piece and cutting devices, so that the plurality of curtain strips are synchronously stretched and processed, and the curtain strip production efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the front view of the utility model embodiment 1.

[0015] Figure 2 It is the structure schematic view of the utility model embodiment 1.

[0016] Figure 3 It is the structure schematic view of the utility model embodiment 2.

[0017] Figure 4 It is the side view of the utility model embodiment 2.

[0018] Mark explanation: rack 1, unwinding wheel 2, material wheel part 21, material unwinding buffer assembly 3, material unwinding frame 31, material unwinding wheel 32, feed buffer assembly 4, linear module 41, lifting frame 42, fixed wheel 43, buffer wheel 44, correction assembly 5, flanging assembly 6, flattening assembly 7, ironing assembly 8, dispensing assembly 9, cooling assembly 10, cross beam frame 11, material guide wheel 111, material stacking table 12, moving clamping piece mechanism 13, cutting mechanism 14, material stacking mechanism 15, guide seat 16, guide assembly 17, rotating seat 171, guide wheel 172, curtain strip 18. DETAILED DESCRIPTION

[0019] In order to make the technical scheme of the utility model more clear and explicit, the utility model will be further described below in conjunction with the drawings, and any solution obtained by equivalent replacement and conventional reasoning of the technical features of the technical scheme of the utility model falls within the protection scope of the utility model. The fixed connection and fixed setting mentioned in the utility model are all general connection modes in the mechanical field, and welding, bolt and nut connection and screw connection are all available.

[0020] In the description of the utility model creation, it is understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or position relationship shown based on the drawings, and is only for the convenience of describing the utility model creation and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0021] Embodiment 1

[0022] Please refer to the attached Figures 1-2The embodiment provides a special multi-station preparation system for honeycomb curtains, which comprises a rack 1, a pay-off wheel 2 mounted at one end of the rack 1 through a support, the pay-off wheel 2 is driven to rotate through a pay-off motor arranged on the support, two material wheel parts 21 are arranged on the pay-off wheel 2 in an axial direction and are used for simultaneously paying off two curtain strips 18, so that the two curtain strips are arranged in a curtain strip width direction; the rack 1 is provided with a pay-off buffer assembly 3 and a feed buffer assembly 4 for controlling the conveying tension of the two curtain strips at two ends thereof; a group of shaping mechanisms are arranged below the rack 1 and are used for synchronously shaping the two curtain strips; a guide frame is horizontally arranged at an upper end of the rack, a plurality of guide wheels 111 are arranged at two ends of the guide frame and are distributed from top to bottom, one end of each guide wheel 111 is horizontally rotationally connected with a cross beam frame 11 through a rotating shaft, and the material wheel part 21 for placing the two curtain strips is also arranged on each guide wheel 111, so that each guide wheel 111 guides the two curtain strips to the feed buffer assembly 4.

[0023] A stacking table 12 is arranged on the rack 1, the stacking table 12 is provided with a moving clamp mechanism 13, a cutting mechanism 14 and a stacking mechanism 15, two clamping heads are arranged at a lower end of the moving clamp mechanism 13, each clamping head is driven by two cylinders arranged on the moving clamp mechanism 13, so that each curtain strip 18 is clamped, then the two curtain strips are synchronously pulled by moving the moving clamp mechanism 13, so that the curtain strips are conveyed forward; the cutting mechanism 14 comprises two pneumatic scissors arranged at the bottom of one end of the stacking table 12, the two pneumatic scissors are arranged and distributed in the curtain strip width direction, a cutting opening for the blade of the pneumatic scissors to pass through is formed in the stacking table 12, each pneumatic scissors corresponds to one curtain strip and cuts the curtain strip after being pulled; and two guide seats 16 for rotating the curtain strip by 90 degrees are arranged at one end of the cutting mechanism 14 on the stacking table 12, so that the curtain strip changes from a horizontal state to a vertical state after passing through the guide seat 16, so as to facilitate cutting and stacking; the stacking mechanism 15 comprises a push plate and a cylinder for horizontally moving the push plate, and is used for stacking the two cut curtain pieces.

[0024] In the embodiment, each group of shaping mechanisms shapes and processes the two curtain strips 18, and the shaping mechanisms all comprise a correction assembly 5, a folding edge assembly 6, a flattening assembly 7, a material ironing assembly 8, a dispensing assembly 9 and a cooling assembly 10 arranged in sequence at a lower end of the rack 1, the correction assembly is used for pressing and shaping the two curtain strips after being paid off; the folding edge assembly 6 is used for pressing two folding edges parallel to the cloth feeding direction on the two curtain strips; the flattening assembly 7 is used for flattening and adhering the folding edges of the two curtain strips; the material ironing assembly 8 is used for heating and shaping the shaped curtain strips; the dispensing assembly 9 is used for simultaneously dispensing glue on the folding edge surfaces of the two curtain strips; and the cooling assembly 10 is used for cooling and solidifying the glue on the two curtain strips.

[0025] In this embodiment, the feeding buffer assembly 3 includes a feeding frame 31 and feeding wheels 32. The feeding frame 31 is located at one end of the frame 1 near the unwinding wheel 2. Three feeding wheels 32 are arranged horizontally on the upper end of the feeding frame 31, and three feeding wheels 32 are also arranged vertically at the end of the feeding frame 31 away from the frame 1. The feeding wheels 32 are also provided with two wheel portions 21 for placing the curtain strips 18. Through the cooperation of the feeding wheels 32 at both ends of the feeding frame 31, the curtain strips located on the feeding buffer assembly 3 are distributed in an S-shape and guided to the shaping mechanism.

[0026] In this embodiment, the feeding buffer assembly 4 includes a linear module 41, a lifting frame 42, fixed wheels 43, and buffer wheels 44. The linear module 41 is longitudinally arranged at one end of the frame 1. The lifting frame 42 is longitudinally movably arranged on the linear module 41. Three buffer wheels 44 are arranged laterally on the lifting frame 42. There are three fixed wheels 43 arranged laterally on the frame 1. The number of fixed wheels 43 is flush with the stacking platform 12. Both the fixed wheels 43 and the buffer wheels 44 are provided with two material wheel parts 21 for placing the curtain strips. The three fixed wheels 43 and the three buffer wheels 44 are staggered. Through the cooperation of the fixed wheels 43 and the reciprocating lifting buffer wheels 44, the curtain strips on the feeding buffer assembly 4 are distributed in an S-shape and guided to the stacking platform 12.

[0027] In this embodiment, a guide assembly 17 is provided at one end of the frame near the feed buffer assembly 4. The guide assembly 17 includes a rotating seat 171 and a guide wheel 172 disposed on the rotating seat 171. The guide wheel 172 is positioned lower than the position of the buffer wheel 44, and two material wheel portions 21 are also provided on the guide wheel 172 along the axial direction, so that the guide wheel 172 guides the two strips from the shaping mechanism to the guide wheel 111 on the guide frame.

[0028] Example 2

[0029] like Figures 3-4 As shown, the difference between this embodiment and Embodiment 1 is that the number of curtain slats unwound on the unwinding roller 2 is four, and the four curtain slats are synchronously conveyed on the unwinding roller 2, the feeding roller 32, the fixed roller 43, the buffer roller 44, and the guide roller 111; there are two sets of shaping mechanisms that simultaneously shape the four curtain slats. The two sets of shaping mechanisms are arranged along the width direction of the curtain slats, and there are four guide seats 16, four pneumatic shears, and four clamps, thereby achieving synchronous stretching and shearing processing of the four curtain slats. By setting different numbers of equipment components, the synchronous processing of different numbers of curtain slats can be achieved, and the production needs of different output volumes can be met.

[0030] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical scope disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A multi-station preparation system for honeycomb curtains, characterized in that, The system includes a frame (1), one end of which is mounted with a unwinding roller (2) via a bracket. The unwinding roller (2) is used to unwind multiple slats (18), so that the multiple slats are arranged along the width direction of the slats. At both ends of the frame (1) are respectively provided a feeding buffer assembly (3) and a feeding buffer assembly (4) for controlling the conveying tension of the multiple slats. Below the frame are multiple shaping mechanisms used to simultaneously shape the multiple slats. A guide frame is provided laterally at the upper end of the frame (1), and multiple guide rollers (111) are provided on the guide frame. Each guide roller (111) is used to convey multiple slats (18). 8); The frame is provided with a stacking platform (12), and the stacking platform (12) is provided with a moving clamping mechanism (13), a cutting mechanism (14) and a stacking mechanism (15). The lower end of the moving clamping mechanism (13) is provided with multiple clamps, each clamp clamping each strip and moving the moving clamping mechanism (13) to achieve synchronous pulling of multiple strips. The cutting mechanism (14) includes multiple pneumatic scissors set at the bottom of one end of the stacking platform (12), each pneumatic scissor corresponding to one strip and cutting the pulled strip. The stacking mechanism (15) is used to stack multiple cut strips.

2. The multi-station manufacturing system for honeycomb curtains as described in claim 1, characterized in that, The shaping mechanism includes a correction component (5), a folding component (6), a flattening component (7), a heat-pressing component (8), a glue-dispensing component (9), and a cooling component (10) arranged sequentially at the lower end of the frame (1). The correction mechanism is used to press and shape multiple curtain strips (18) after unwinding; the folding component (6) is used to press out two folds parallel to the fabric feeding direction for multiple curtain strips; the flattening component (7) is used to flatten and bond the folds of multiple curtain strips; the heat-pressing component (8) is used to heat and shape the formed curtain strips; the glue-dispensing component (9) is used to apply glue to the folded surfaces of multiple curtain strips at the same time; and the cooling component (10) is used to cool and reduce the temperature of the glue on multiple curtain strips.

3. The multi-station manufacturing system for honeycomb curtains as described in claim 1, characterized in that, Both the unwinding wheel (2) and the guide wheel (111) are provided with multiple wheel sections (21) for placing the curtain strips (18) along the axial direction, and the multiple curtain strips are conveyed.

4. The multi-station manufacturing system for honeycomb curtains as described in claim 3, characterized in that, The feeding buffer assembly (3) includes a feeding frame (31) and feeding wheels (32). The feeding frame (31) is located at one end of the frame (1) near the unwinding wheel (2). Multiple feeding wheels (32) are arranged horizontally on the upper end of the feeding frame (31). Multiple feeding wheels (32) are also arranged vertically on the end of the feeding frame (31) away from the frame (1). Multiple material wheel parts (21) for placing the curtain strips are also provided on the feeding wheels (32). By cooperating with the feeding wheels (32) at both ends of the feeding frame (31), the curtain strips located on the feeding buffer assembly (3) are distributed in an S-shape.

5. The multi-station manufacturing system for honeycomb curtains as described in claim 3, characterized in that, The feeding buffer assembly (4) includes a linear module (41), a lifting frame (42), fixed wheels (43) and buffer wheels (44). The linear module (41) is longitudinally arranged at one end of the frame (1). The lifting frame (42) is longitudinally movably arranged on the linear module (41). Multiple buffer wheels (44) are arranged laterally on the lifting frame (42). There are multiple fixed wheels (43) arranged laterally on the frame (1). Both the fixed wheels (43) and the buffer wheels (44) are provided with multiple material wheel parts (21) for placing the curtain strips. The multiple fixed wheels (43) and the buffer wheels (44) are staggered. Through the cooperation of the fixed wheels (43) and the reciprocating lifting buffer wheels (44), the curtain strips (18) on the feeding buffer assembly (4) are arranged in an S-shape.

6. The multi-station manufacturing system for honeycomb curtains as described in claim 1, characterized in that, The frame (1) is provided with a guide assembly (17) at one end near the feed buffer assembly (4). The guide assembly (17) includes a rotating seat (171) and a guide wheel (172) on the rotating seat (171). The guide wheel (172) is positioned lower than the buffer wheel (44), and multiple material wheel portions (21) are also provided on the guide wheel (172) along the axial direction, so that the guide wheel (172) guides multiple strips from the shaping mechanism to the guide wheel (111) on the guide frame.

7. The multi-station manufacturing system for honeycomb curtains as described in claim 1, characterized in that, Multiple guide rollers (111) are located at both ends of the guide frame and are distributed from top to bottom.

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