Threshold beam and vehicle
The split-type door sill beam design enables a detachable connection between the first and second beams. The cross-section of the second beam can be adjusted to meet the needs of different vehicle models, solving the problem of limited applicability of aluminum door sill beams and improving versatility and cost savings.
Patent Information
- Application Number
- CN202520023237.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-01-06
AI Technical Summary
The existing aluminum door sill beams have a fixed cross-sectional structure, which makes it difficult to simultaneously meet the collision requirements of vehicles with long wheelbases and large masses as well as vehicles with small masses, thus limiting their applicability.
Design a split door sill beam, including a first beam and a second beam. The first beam and the second beam are detachably connected. The cross-sectional design of the second beam can be adjusted according to requirements to form a through cavity or a closed cavity to meet the attribute requirements of different vehicle models.
This improves the versatility and applicability of door sill beams, avoids performance redundancy, saves material costs, and reduces vehicle weight.
Smart Images

Figure CN223574520U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of door sill of vehicle, in particular to a door sill beam and a vehicle. BACKGROUND
[0002] Because of different factors such as wheelbase, configuration and shape, the overall vehicle weight of the same platform vehicle is not consistent, and the requirements of the door sill beam section are different when responding to the collision demand. The longer the wheelbase and the heavier the overall vehicle, the higher the strength requirement of the door sill beam.
[0003] The aluminum door sill beam is usually extruded and formed, and the section is a fixed structure. If the long wheelbase and large mass vehicle is met, the collision demand that the door sill beam section needs to meet is inevitably more complex, and the weight is heavier. For the lighter vehicle, there is no need for excessive performance. If the door sill beam is designed according to the lighter vehicle, the attribute requirements of the heavier vehicle cannot be met, and the applicable range of the door sill beam is limited. CONTENT OF THE UTILITY MODEL
[0004] The utility model discloses a door sill beam and a vehicle to solve the above technical problems, so as to improve the versatility of the door sill beam and increase the applicable range of the door sill beam. In order to achieve the above purpose, the utility model technical scheme is as follows:
[0005] The door sill beam is applied to a vehicle and includes a first beam body and a second beam body. The first beam body forms a containing cavity with an opening. The second beam body extends to the containing cavity through the opening. The first beam body and the second beam body are detachably connected. The second beam body forms a through cavity and / or a closed cavity.
[0006] Specifically, the second beam body includes a support beam and a fixed beam connected to each other. The support beam abuts against the cavity wall of the containing cavity. The fixed beam extends to the outside of the opening.
[0007] Specifically, the fixed beam supports the support beam. The fixed beam is connected to the bottom of the first beam body. The height of the fixed beam in the longitudinal direction is adapted to the height of the battery pack shell.
[0008] Specifically, the second beam body includes a plurality of partition beams. The partition beams separate the through cavity and / or the closed cavity into a plurality of first sub-cavities.
[0009] Specifically, end covers are arranged at both ends of the second beam body to close at least part of the end surface of the second beam body to form the closed cavity. An interface for connecting an air spring controller is arranged on the end cover.
[0010] Specifically, the first beam body has an inverted U-shaped structure. The opening is arranged downward in the longitudinal direction.
[0011] Specifically, the first beam body includes a first connecting beam located outside the second beam body, and the first connecting beam is connected with the side outer plate.
[0012] Specifically, the first beam body includes a second connecting beam located above the second beam body, and the second connecting beam is connected with the upper inner plate of the rocker and the vehicle body floor respectively.
[0013] Specifically, the first beam body includes a third connecting beam located inside the second beam body, and the third connecting beam is connected with the lower inner plate of the rocker and the battery pack shell respectively.
[0014] The vehicle comprises the rocker beam.
[0015] Compared with the prior art, the rocker beam and the vehicle have the following beneficial effects:
[0016] The rocker beam is connected with the vehicle body through the first beam body, the first beam body forms a containing cavity with an opening, the second beam body extends to the containing cavity through the opening, the first beam body and the second beam body are detachably connected, the second beam body forms a through cavity and / or a closed cavity, the cross-sectional design of the second beam body can be adaptively adjusted according to attribute requirements on the basis of not affecting the assembly relationship between the first beam body and the vehicle, the assembly of the first beam body and the second beam body is flexible, so that the rocker beam can meet the general requirement and different attribute requirements, and performance redundancy is avoided; the general purpose of the rocker beam is improved, so that the application range of the rocker beam is increased. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 A rocker beam assembly structure schematic diagram is provided for the embodiment of the present application;
[0018] Figure 2 A split schematic diagram of the rocker beam is provided for the embodiment of the present application;
[0019] Figure 3 A top view schematic diagram of the rocker beam is provided for the embodiment of the present application;
[0020] Figure 4 A Figure 3 A cross-sectional schematic diagram of A-A is provided for the embodiment of the present application;
[0021] Figure 5 A structure schematic diagram of the second beam body is provided for the embodiment of the present application;
[0022] Figure 6 Another structure schematic diagram of the second beam body is provided for the embodiment of the present application;
[0023] Figure 7 A Figure 6 A cross-sectional schematic diagram of B-B is provided for the embodiment of the present application.
[0024] REFERENCE SIGNS:
[0025] First beam 1, opening 11, accommodating cavity 12, first connecting beam 13, second connecting beam 14, third connecting beam 15, second sub-cavity 16;
[0026] Second beam 2, support beam 21, fixed beam 22, first fixed part 221, second fixed part 222, partition beam 23, first sub-cavity 24, first support part 26, second support part 27, third support part 28;
[0027] End cap 3, interface 31;
[0028] Side panel 41, upper door sill inner panel 42, vehicle floor 43, lower door sill inner panel 44, battery pack housing 45. Detailed Implementation
[0029] To make the technical solutions and advantages of the embodiments of this application clearer, the exemplary embodiments of this application will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not an exhaustive list of all embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.
[0030] Example 1
[0031] This embodiment provides a door sill beam for use in vehicles. The door sill beam is a split structure, comprising a first beam 1 and a second beam 2. The first beam 1 maintains its main shape, thus achieving structural versatility. The second beam 2 can be designed differently to meet the attribute requirements of vehicle models of different weights. Attribute requirements are understood as the functional characteristics that the second beam 2 can achieve. For example, the second beam 2 can form a closed cavity, which can serve as an air spring reservoir, fulfilling the function of an air spring reservoir; or it can form a through cavity, which can serve as a gas pipe, enabling exhaust flow. The cross-section design of the second beam 2 to meet attribute requirements is described in detail below.
[0032] like Figures 1-7 As shown, the first beam 1 has a receiving cavity 12 with an opening 11, and the second beam 2 extends to the receiving cavity 12 through the opening 11. The first beam 1 and the second beam 2 are detachably connected, and the second beam 2 has a through cavity and / or a closed cavity.
[0033] The second beam body 2 comprises a support beam 21 abutting against the cavity wall of the accommodating cavity 12 and a fixing beam 22 extending outside the opening 11. The support beam 21 provides stable support for the cavity wall of the accommodating cavity 12, strengthens the connection strength of the first beam body 1 and the second beam body 2, and meets the energy-absorbing collision requirements of the rocker beam. The fixing beam 22 extends out of the opening 11, facilitating the embedded installation or disassembly and separation operation of the second beam body 2 and the accommodating cavity 12. At the same time, the opening 11 provides a larger installation space for the support beam 21, and the support beam 21 can be completely embedded in the accommodating cavity 12 or can exceed the volume of the accommodating cavity 12 from the position of the opening 11, providing a larger applicable range for the support beam 21 to meet the attribute requirements.
[0034] The accommodating cavity 12 has an opening 11 arranged downward along the longitudinal direction, and the fixing beam 22 supports the support beam 21 and is connected to the bottom of the first beam body 1. The fixing beam 22 is installed on the first beam body 1 in a downward manner, and the installation position of the fixing beam 22 does not affect the assembly of the main body of the first beam body 1 and other components on the vehicle, that is, the connection relationship between the first beam body 1 and the surrounding components remains unchanged. The first beam body 1 can be a universal structure, and the extrusion die for manufacturing the first beam body 1 can also be universal, greatly saving the cost of manufacturing the first beam body 1. The support beam 21 is embedded in the accommodating cavity 12, and the fixing beam 22 is located outside the opening 11. The fixing beam 22 is more easily operated and installed with the first beam body 1 outside the opening 11, avoiding the inconvenience caused by operating the support beam 21.
[0035] The second beam body 2 comprises a plurality of partition beams 23, and the partition beams 23 divide the through cavity and / or the closed cavity into a plurality of first sub-cavities 24. The plurality of first sub-cavities 24 can be selected according to the use requirements, and any single first sub-cavity 24 can be a through cavity or a closed cavity. The plurality of first sub-cavities 24 can meet various matching forms, further improving the application range of the rocker beam. The volume of the first sub-cavity 24 can be determined by the partition beam 23, and different cross-sectional designs of the second beam body 2 can meet the volume requirements of different first sub-cavities 24. The number, thickness and shape of the partition beam 23 can be adjusted to meet the collision attribute requirements.
[0036] In the embodiment, end covers 3 are arranged at both ends of the second beam body 2 along the length direction of the vehicle to close at least part of the end surface of the second beam body 2 to form a closed cavity, and an interface 31 for connecting an air spring controller is arranged on the end cover 3. The closed cavity serves as an air spring tank and communicates with the air spring controller, which is equivalent to integrating the air spring tank in the rocker beam. Therefore, it is not necessary to additionally arrange an air spring tank on the vehicle, which saves the space for arranging the air spring tank and reduces the weight of the vehicle.
[0037] The first beam body 1 in the embodiment is formed with a receiving cavity 12 with an opening 11, the second beam body 2 extends to the receiving cavity 12 through the opening 11, the first beam body 1 is detachably connected with the second beam body 2, the second beam body 2 is formed with a through cavity and / or a closed cavity, on the basis of not affecting the assembly relationship between the first beam body 1 and the vehicle, the second beam body 2 can adaptively adjust the cross-sectional design according to the attribute requirement, the assembly of the first beam body 1 and the second beam body 2 is flexible, so that the rocker beam can meet the general requirement and different attribute requirements, and performance redundancy is avoided; the general purpose of the rocker beam is improved, so as to increase the application range of the rocker beam.
[0038] Embodiment two
[0039] The embodiment is based on the above-mentioned embodiment, and provides a specific implementation mode of the second beam body:
[0040] The above-mentioned second beam body 2 includes a support beam 21 and a fixed beam 22 connected with each other, and the fixed beam 22 is arranged at the bottom of the support beam 21.
[0041] As shown in Figures 2-7 The support beam 21 includes first support portions 26 arranged in a relative interval along the transverse direction, the top ends of the two first support portions 26 are respectively connected with second support portions 27, and the bottom ends of the two first support portions 26 are respectively connected with third support portions 28; in the embodiment, the first support portions 26, the second support portions 27 and the third support portions 28 form a rectangular cross section, the two first support portions 26 are respectively arranged in parallel along the longitudinal direction, and the second support portions 27 and the third support portions 28 are respectively arranged in parallel along the transverse direction.
[0042] The first support portions 26 abut against the cavity wall of the side surface of the receiving cavity 12, the second support portions 27 abut against the cavity wall of the top of the receiving cavity 12, and the third support portions 28 are arranged in a position flush with the opening 11 of the first beam body 1.
[0043] A plurality of partition beams 23 are arranged between the two first support portions 26, the partition beams 23 can be arranged along the transverse direction, and the plurality of partition beams 23 are arranged in parallel. The partition beams 23 divide the support beam 21 into a plurality of first sub-cavities 24, and the first sub-cavities 24 can also be through or closed.
[0044] In order to realize the closure of the first sub-cavities 24, end covers 3 are respectively arranged at the two ends of the first sub-cavities 24, the end covers 3 are respectively connected with the two first support portions 26 and the adjacent partition beams 23, so as to form sealed first sub-cavities 24. According to the actual use requirement of the closed cavity, the end covers 3 can close the two ends of all the first sub-cavities 24, or can close the two ends of part of the first sub-cavities 24, and different use requirements can be met by replacing the second beam body 2.
[0045] In other embodiments, asFigure 5 As shown, a first support part 26 is a continuous structure and is provided in one section, and another first support part 26 is a non-continuous structure and can be provided in multiple sections; the two oppositely arranged first support parts 26 are still connected through the second support part 27 and the third support part 28, and a plurality of partition beams 23 are arranged between the two first support parts 26, and the partition beams 23 separate the support beam 21 into a plurality of first sub-cavities 24. Among them, part of the first sub-cavities 24 are formed between the first support part 26 with a continuous structure and the cavity wall of the accommodating cavity 12, and the attribute requirements of the first sub-cavities 24 can also be achieved, and the part of the structure of the first support part 26 is defaulted, and the space occupation is reduced, but when the first sub-cavity 24 is a closed cavity, the sealing performance of the cooperation between the first support part 26 and the accommodating cavity 12 still needs to be considered, for example, the first support part 26 with a non-continuous structure can be matched with the cavity wall of the accommodating cavity 12 through a sealing layer, which will not be described here. The first sub-cavity 24 can be arranged with a pipeline to achieve the attribute requirements of the pipeline transmission medium.
[0046] The fixed beam 22 includes a first fixed part 221 and a second fixed part 222 connected with each other, and the first fixed part 221 is arranged at the bottom of the support beam 21, specifically, the first fixed part 221 is arranged at the bottom of the third support part 28, and in the embodiment, the support beam 21 and the fixed beam 22 are an integral molding structure.
[0047] The second fixed part 222 extends in the transverse direction relative to the first fixed part 221, and the second fixed part 222 is detachably connected with the bottom of the first beam body 1, and the connection mode can be screwing.
[0048] Embodiment three
[0049] The embodiment is based on the above-mentioned embodiments, and provides a specific implementation mode of the first beam body:
[0050] As shown in Figure 1 , Figure 2 The first beam body 1 includes a first connecting beam 13 located on the outer side of the second beam body 2, a second connecting beam 14 located above the second beam body 2, and a third connecting beam 15 located on the inner side of the second beam body 2; in the embodiment, the first connecting beam 13, the second connecting beam 14 and the third connecting beam 15 are an integral molding structure, and the first connecting beam 13, the second connecting beam 14 and the third connecting beam 15 are sequentially connected to form the accommodating cavity 12, and the first beam body 1 is in a general U-shaped structure, and the opening 11 is arranged downward along the longitudinal direction. Among them, at least one of the first connecting beam 13, the second connecting beam 14 and the third connecting beam 15 is composed of a plurality of second sub-cavities 16, thereby improving the connection strength and support performance of the first beam body 1, and achieving a better energy absorption effect.
[0051] The first connecting beam 13 is connected with the side outer plate 41, the second connecting beam 14 is connected with the upper door sill inner plate 42 and the vehicle body floor 43 respectively, and the third connecting beam 15 is connected with the lower door sill inner plate 44 and the battery pack shell 45 respectively. The height of the fixed beam 22 in the longitudinal direction is adapted to the height of the battery pack shell 45, specifically, the ground clearance of the fixed beam 22 in the longitudinal direction is less than the ground clearance of the battery pack shell 45, and by replacing the second beam body 2, the height of the first fixed part 221 in the longitudinal direction can be adjusted to meet the ground protection requirements of the battery pack shell 45 with different thicknesses.
[0052] The top of the lower door sill inner plate 44 is provided with the vehicle body floor 43, and the top of the vehicle body floor 43 is provided with the upper door sill inner plate 42; the bottom of the lower door sill inner plate 44 is provided with the battery pack shell 45, and the side of the upper door sill inner plate 42 is provided with the side outer plate 41. The first beam body 1 has stable connection relationship with the surrounding components and has good adaptability.
[0053] The bottom of the battery pack shell 45 extends to the bottom of the first beam body 1, specifically, the battery pack shell 45 is detachably connected with the third connecting beam 15, and the connection mode can be screwing.
[0054] Embodiment four
[0055] The embodiment provides a vehicle, including the rocker beam in the above-mentioned embodiments.
[0056] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0057] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0058] In this application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixed", and the like, should be construed in a broad sense, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection or can communicate with each other; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0059] Although the preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to these embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to be interpreted as including all the preferred embodiments and all the changes and modifications falling within the scope of the present application.
[0060] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.
Claims
1. A door sill beam, used in vehicles, characterized by: It includes a first beam (1) and a second beam (2), the first beam (1) forming a receiving cavity (12) with an opening (11), the second beam (2) extending through the opening (11) to the receiving cavity (12), the first beam (1) and the second beam (2) being detachably connected, and the second beam (2) forming a through cavity and / or a closed cavity.
2. The sill beam according to claim 1, characterized in that: The second beam (2) includes a connected support beam (21) and a fixed beam (22), the support beam (21) abutting against the cavity wall of the accommodating cavity (12), and the fixed beam (22) extending to the outside of the opening (11).
3. The sill beam according to claim 2, characterized in that: The fixed beam (22) supports the support beam (21), the fixed beam (22) is connected to the bottom of the first beam body (1), and / or the height of the fixed beam (22) along the longitudinal direction is adapted to the height of the battery pack housing (45).
4. The sill beam according to claim 1, characterized in that: The second beam (2) includes a plurality of partition beams (23), which divide the through cavity and / or the closed cavity into a plurality of first sub-cavities (24).
5. The sill beam according to claim 1, characterized in that: The second beam (2) is provided with end caps (3) at both ends to close at least part of the end face of the second beam (2) to form the closed cavity. The end caps (3) are provided with an interface (31) for connecting the air spring controller.
6. The sill beam according to claim 1, characterized in that: The first beam (1) has an inverted U-shaped structure, and the opening (11) is set downward along the longitudinal direction.
7. The sill beam according to claim 6, characterized in that: The first beam (1) includes a first connecting beam (13) located outside the second beam (2), and the first connecting beam (13) is connected to the side outer panel (41).
8. The sill beam according to claim 6, characterized in that: The first beam (1) includes a second connecting beam (14) located above the second beam (2), and the second connecting beam (14) is connected to the inner panel (42) on the sill and the vehicle floor (43) respectively.
9. The sill beam according to claim 6, characterized in that: The first beam (1) includes a third connecting beam (15) located inside the second beam (2), the third connecting beam (15) being connected to the inner panel (44) under the sill and the battery pack housing (45) respectively.
10. A vehicle, characterized in that: Including the threshold beam as described in any one of claims 1-9.