Aerobic tank with float sludge intercepting and recycling structure
By designing a floating sludge interception and recycling structure in the aerobic tank, and using a motor-driven ball screw and cylinder system to automatically remove the floating sludge, the problems of low efficiency and health risks associated with manual recycling are solved, achieving efficient and safe floating sludge treatment.
Patent Information
- Application Number
- CN202422961030.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The floating sludge in existing aerobic tanks needs to be manually recycled, which poses a risk of low recycling efficiency and potential health risks to workers who may be exposed to harmful substances.
An aerobic tank with a floating sludge interception and recovery structure was designed, including a floating sludge recovery component and a scraping component. The floating sludge is automatically removed by a motor-driven ball screw and cylinder system, avoiding manual operation.
It achieves highly efficient and automated sludge removal, improves operational efficiency, protects the health of workers, and avoids contact with harmful substances.
Smart Images

Figure CN223576246U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of aerobic tank, especially an aerobic tank with floating sludge interception and recovery structure. BACKGROUND
[0002] The accumulation of biogas and air in the sludge can cause the sludge to be compressed, the density to increase, and thus lose the force to maintain balance with water, float to the top of the tank to form floating sludge, which may contain undecomposed organic matter and metabolic products of microorganisms. These substances can occupy the effective volume in the aerobic tank, reducing the contact opportunity of microorganisms and organic matter, and thus reducing the degradation efficiency of organic matter. In addition, floating sludge can also affect the attachment and renewal of biofilm, further reducing the biological treatment effect. Therefore, it is particularly important to intercept and recover the floating sludge in the aerobic tank.
[0003] The floating sludge in the existing aerobic tank is often recovered by manual operation, which is not only slow in recovery efficiency, but also contains a large amount of inactivated sludge particles, suspended solids, bacteria, organic matter and other possible pollutants. In the process of manually recovering floating sludge, workers may be exposed to these harmful substances, thereby posing potential risks to human health. SUMMARY
[0004] In order to overcome the defects of the prior art as pointed out above, the present inventors have conducted in-depth research and, after a lot of creative labor, completed the present utility model.
[0005] Specifically, the technical problem to be solved by the present utility model is to provide an aerobic tank with floating sludge interception and recovery structure to solve the technical problem that the floating sludge in the existing aerobic tank is often recovered by manual operation, and in the process of manually recovering floating sludge, workers may be exposed to harmful substances in the floating sludge, thereby posing potential risks to human health.
[0006] To solve the above technical problems, the present utility model provides the following technical solutions:
[0007] An aerobic tank with floating sludge interception and recovery structure, comprising an aerobic tank and a connecting frame fixedly arranged on the outer walls of the upper end of the aerobic tank on both sides, a floating sludge recovery assembly being arranged between the connecting frames, the floating sludge recovery assembly comprising a first motor fixedly arranged on one end of the outer wall of the connecting frame, a first ball screw rod being arranged on the output end of the first motor, a first ball screw sleeve being sleeved on the outer wall of the first ball screw rod, a receiving frame being arranged on the upper end of the first ball screw sleeve, a first air cylinder being connected to the middle part of the upper end of the receiving frame, an adjusting frame being connected to the lower end of the outer wall of the adjusting frame, a sludge removal frame being connected to the upper end of the sludge removal frame, a second air cylinder being connected to the lower end of the outer wall of the aerobic tank on one side, and a scraping assembly being arranged at the bottom of the inner cavity of the aerobic tank.
[0008] As an improved technical solution, the floating sludge recovery assembly further comprises a first sliding rod fixed between the connecting frames and symmetrical to the first ball screw, one end of the first ball screw away from the first motor is rotationally connected with the connecting frame, and the outer wall of the first sliding rod movably sleeves with a sliding sleeve, and the first ball screw sleeve and the sliding sleeve are fixedly connected with the lower end of the supporting frame.
[0009] As an improved technical solution, the two ends of the inner wall of the sludge removal frame are rotationally connected with the adjusting frame, the sludge removal frame is movably inserted into the inner cavity of the aerobic tank, the outer wall of the sludge removal frame is attached to the inner wall of the aerobic tank, the outer wall of the sludge removal frame can slide along the inner wall of the aerobic tank, the upper end of the second air cylinder is hingedly connected with the middle part of the bottom end of the adjusting frame, and the extending end of the second air cylinder is hingedly connected with the upper end of the sludge removal frame.
[0010] As an improved technical solution, the floating sludge recovery assembly further comprises two groups of second sliding rods movably inserted into the two ends of the adjusting frame and symmetrical to each other, and the upper end of the second sliding rod is fixedly connected with the supporting frame.
[0011] As an improved technical solution, the outer wall of the aerobic tank movably inserts a baffle on one side of the water outlet, and the inner wall of the aerobic tank has a mounting groove matched with the baffle.
[0012] As an improved technical solution, the scraping assembly comprises a second motor fixedly arranged on the outer wall of the aerobic tank, a second ball screw connected with the output end of the second motor, the second ball screw is rotationally connected with the aerobic tank, a second ball screw sleeve is sleeved on the outer wall of the second ball screw, a scraper is arranged at the lower end of the second ball screw sleeve, the scraper is movably inserted into the inner wall of the bottom end of the aerobic tank, the outer walls of the front and rear ends of the scraper are attached to the inner wall of the aerobic tank, and the lower end of the scraper is attached to the inner wall of the bottom end of the aerobic tank.
[0013] As an improved technical solution, the filter plate is movably inserted into the aerobic tank between the second ball screw and the water outlet.
[0014] As an improved technical solution, the upper end of the filter plate is fixedly provided with a positioning rod, the upper end of the outer wall of the aerobic tank is provided with a positioning hole matched with the positioning rod, and the end of the positioning rod away from the filter plate is movably inserted into the positioning hole.
[0015] After the above technical scheme is adopted, the beneficial effects of the present application are as follows:
[0016] The floating sludge recovery assembly is arranged, so that the floating sludge in the aerobic tank can be removed, the whole process does not need manual operation, the operation efficiency is high, and the staff is away from the floating sludge, so that the harmful substances in the floating sludge do not affect the staff.
[0017] The utility model discloses, after sewage is discharged, can be lifted to the positioning rod upwards, and the positioning rod is taken out from the positioning hole, and the filter plate is taken out from the aerobic tank, and the second motor is started and drives the second ball screw sleeve to slide along the second ball screw rod, thereby the scraper slides along the bottom end of the aerobic tank, and the scraper pushes the deposit in the aerobic tank to move to the water outlet, when the scraper moves to the second ball screw sleeve end portion on the side far from the second motor, and the scraper pushes the deposit out from the water outlet, can remove the deposit in the aerobic tank, avoid the deposit in the aerobic tank to influence the sewage treatment of next time. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be to the embodiment description needed to use the drawing briefly introduce, obviously, the following description in the drawing is only some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings. Wherein:
[0019] Figure 1 It is the whole three-dimensional structure schematic diagram of the utility model of an aerobic tank with floating sludge interception and recovery structure;
[0020] Figure 2 It is the whole front view cross section three-dimensional structure schematic diagram of the utility model of an aerobic tank with floating sludge interception and recovery structure;
[0021] Figure 3 It is the aerobic tank part exploded three-dimensional structure schematic diagram of the utility model of an aerobic tank with floating sludge interception and recovery structure;
[0022] Figure 4 It is the floating sludge recovery subassembly three-dimensional structure schematic diagram of the utility model of an aerobic tank with floating sludge interception and recovery structure;
[0023] Figure 5 It is the scraping subassembly three-dimensional structure schematic diagram of the utility model of an aerobic tank with floating sludge interception and recovery structure.
[0024] In the drawing: 1, aerobic tank;2, connecting frame;3, floating sludge recovery subassembly;301, first motor;302, first ball screw;303, first sliding rod;304, first ball screw sleeve;305, sliding sleeve;306, receiving frame;307, first air cylinder;308, adjusting frame;309, mud removal frame;310, second air cylinder;311, second sliding rod;4, water outlet;5, baffle;6, mounting groove;7, filter plate;8, positioning rod;9, scraping subassembly;91, second motor;92, second ball screw;93, second ball screw sleeve;94, scraper;10, positioning hole. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.
[0026] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.
[0027] Meanwhile, "and / or" or "the / or" appearing in the whole text means that three schemes are included, taking "A and / or B" as an example, including A scheme, or B scheme, or A and B schemes are satisfied at the same time.
[0028] In addition, in the present application, the description such as "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.
[0029] As shown in Figure 1 , Figure 2 and Figure 4 , the present embodiment provides an aerobic tank with floating sludge interception and recovery structure, which comprises an aerobic tank 1 and a connecting frame 2 fixedly arranged on the outer walls of the two sides of the upper end of the aerobic tank 1, a floating sludge recovery assembly 3 is arranged between the connecting frames 2, the floating sludge recovery assembly 3 comprises a first motor 301 fixedly arranged on one end of the outer wall of the connecting frame 2, a first ball screw 302 is arranged on the output end of the first motor 301, a first ball screw sleeve 304 is sleeved on the outer wall of the first ball screw 302, a receiving frame 306 is arranged on the upper end of the first ball screw sleeve 304, a first air cylinder 307 is connected to the upper end of the receiving frame 306, an adjusting frame 308 is connected to the extension end of the first air cylinder 307, a mud removal frame 309 is connected to the lower end of the outer wall of the adjusting frame 308, and a second air cylinder 310 is connected to the upper end of the mud removal frame 309.
[0030] The floating sludge recovery assembly 3 further comprises first sliding rods 303 fixed between the connecting frames 2 and symmetrical to the first ball screw 302, one end of the first ball screw 302 away from the first motor 301 is rotationally connected with the connecting frame 2, and the outer wall of the first sliding rod 303 movably sleeved with a sliding sleeve 305, and the first ball screw sleeve 304 and the sliding sleeve 305 are fixedly connected with the lower end of the bearing frame 306.
[0031] The inner wall of the sludge removal frame 309 is rotationally connected with the adjusting frame 308 at both ends, the sludge removal frame 309 is movably inserted into the inner cavity of the aerobic tank 1, the outer wall of the sludge removal frame 309 is in close contact with the inner wall of the aerobic tank 1, the outer wall of the sludge removal frame 309 can slide along the inner wall of the aerobic tank 1, the upper end of the second cylinder 310 is hingedly connected with the middle part of the bottom end of the adjusting frame 308, and the extending end of the second cylinder 310 is hingedly connected with the upper end of the sludge removal frame 309.
[0032] The floating sludge recovery assembly 3 further comprises two groups of second sliding rods 311 movably inserted into the adjusting frame 308 at both ends and symmetrical to each other, and the upper end of the second sliding rod 311 is fixedly connected with the bearing frame 306.
[0033] When it is necessary to deal with the floating sludge in the aerobic tank 1, the first motor 301 is started to drive the first ball screw rod 302 to rotate, the first ball sleeve 304 slides along the first ball screw rod 302, and the first ball screw rod 302 drives the sludge removal frame 309 to reach one end on the upper side of the aerobic tank 1. The first motor 301 is turned off, and then according to the depth of the sewage in the aerobic tank 1 and the thickness of the floating sludge, the first cylinder 307 is started to drive the adjusting frame 308 to move downward, so that the sludge removal frame 309 slides downward along the inner wall of the aerobic tank 1 into the aerobic tank 1, so that the lower end surface of the sludge removal frame 309 moves below the water level of the sewage in the aerobic tank 1, and the bottom end of the sludge removal frame 309 is parallel to the water surface. In the process of moving the adjusting frame 308 and the sludge removal frame 309 downward under the drive of the first cylinder 307, the adjusting frame 308 slides downward along the second slide rod 311, so that the process of moving the adjusting frame 308 and the sludge removal frame 309 downward is more stable. After the sludge removal frame 309 moves to the appropriate position, the first motor 301 is started again, and the first motor 301 drives the first ball sleeve 304 to slide along the first ball screw rod 302, so that the sludge removal frame 309 moves along the water surface of the sewage in the aerobic tank 1 from one end of the aerobic tank 1 to the other end. Under the pushing of the sludge removal frame 309, the floating sludge gradually accumulates on the upper end of the sludge removal frame 309, until the front end of the sludge removal frame 309 abuts against the inner wall of the aerobic tank 1 and cannot continue to move. At this time, the first motor 301 is turned off, and the first cylinder 307 is started to recover, so that the sludge removal frame 309 drives the floating sludge to move upward until the floating sludge is completely removed from the aerobic tank 1. Then the first motor 301 is started again, so that the sludge removal frame 309 moves to the end of the first ball screw rod 302 until it cannot continue to move. At this time, the second cylinder 310 is started to recover, so that the two ends of the sludge removal frame 309 rotate upward by a certain angle along the adjusting frame 308, so that the sludge removal frame 309 is inclined downward, and the floating sludge falls from the upper end of the sludge removal frame 309. The above process is repeated until the floating sludge in the aerobic tank 1 is removed. The whole process does not need manual operation, not only the operation efficiency is high, but also the workers are away from the floating sludge, avoiding the influence of harmful substances in the floating sludge on people.
[0034] As Figure 1 , Figure 3 and Figure 5 shown in the drawings, the outer wall of the aerobic tank 1 has a water outlet 4 at one side of the lower end, and the inner cavity of the aerobic tank 1 is provided with a scraping assembly 9 at the bottom.
[0035] The outer wall of the aerobic tank 1 movably inserts a baffle 5 at one side of the water outlet 4, and the inner wall of the aerobic tank 1 has a mounting groove 6 matched with the baffle 5.
[0036] The scraping assembly 9 comprises a second motor 91 fixed on the outer wall of the aerobic tank 1, the output end of the second motor 91 is connected with a second ball screw 92, the second ball screw 92 is rotationally connected with the aerobic tank 1, a second ball screw sleeve 93 is sleeved on the outer wall of the second ball screw 92, a scraper 94 is arranged on the lower end of the second ball screw sleeve 93, the scraper 94 is movably inserted into the inner wall of the bottom end of the aerobic tank 1, the outer wall of the front and rear ends of the scraper 94 is attached to the inner wall of the aerobic tank 1, and the lower end of the scraper 94 is attached to the inner wall of the bottom end of the aerobic tank 1.
[0037] The filter plate 7 is movably inserted into the aerobic tank 1 between the second ball screw 92 and the water outlet 4.
[0038] The positioning rod 8 is fixed on the upper end of the filter plate 7, the positioning hole 10 matched with the positioning rod 8 is arranged on the upper end of the outer wall of the aerobic tank 1, and the end of the positioning rod 8 away from the filter plate 7 is movably inserted into the positioning hole 10.
[0039] Due to the slow flow of water, heavy solid suspended substances, including part of the sludge, will gradually be deposited at the bottom under the action of gravity, which is a manifestation of physical deposition, and some sludge will fall to the bottom of the aerobic tank 1 in the form of deposition. At this time, the positioning rod 8 at the upper end of the filter plate 7 is aligned with the positioning hole 10, the filter plate 7 is inserted into the aerobic tank 1, and the baffle 5 is pulled out of the installation groove 6. Without the obstruction of the baffle 5, the sewage in the aerobic tank 1 is discharged from the water outlet 4. In the process of discharging the sewage, the deposits in the sewage are blocked by the filter plate 7 and are intercepted in the aerobic tank 1. After the sewage is discharged, the positioning rod 8 can be lifted upward, the positioning rod 8 is pulled out of the positioning hole 10, the filter plate 7 is taken out of the aerobic tank 1, the second motor 91 is started to drive the second ball screw sleeve 93 to slide along the second ball screw 92, so that the scraper 94 slides along the bottom end of the aerobic tank 1, the scraper 94 pushes the deposits in the aerobic tank 1 to move towards the water outlet 4, and when the scraper 94 moves to the end of the second ball screw sleeve 93 away from the second motor 91, the scraper 94 pushes the deposits out of the water outlet 4. The deposits in the aerobic tank 1 can be removed to avoid affecting the next sewage treatment.
[0040] It should be understood that the use of these embodiments is only for the purpose of illustrating the present application and is not intended to limit the protection scope of the present application. In addition, it should also be understood that after reading the technical content of the present application, those skilled in the art can make various modifications, modifications and / or variations to the present application, and all these equivalent forms also fall within the protection scope defined by the claims attached to the present application.
Claims
1. An aerobic tank provided with a floating sludge interception and recovery structure, comprising an aerobic tank (1) and a connecting frame (2) fixedly arranged on the outer walls of both sides of the upper end of the aerobic tank (1), characterized in that: The connecting frame (2) is provided with a floating sludge recovery assembly (3), the floating sludge recovery assembly (3) includes a first motor (301) fixedly arranged on one end of the outer wall of the connecting frame (2), a first ball screw (302) is arranged on the output end of the first motor (301), a first ball screw sleeve (304) is sleeved on the outer wall of the first ball screw (302), a receiving frame (306) is arranged on the upper end of the first ball screw sleeve (304), a first air cylinder (307) is connected to the upper end of the receiving frame (306), an adjusting frame (308) is connected to the extension end of the first air cylinder (307), a mud removal frame (309) is connected to the lower end of the outer wall of the adjusting frame (308), a second air cylinder (310) is connected to the upper end of the mud removal frame (309), and a water outlet (4) is arranged on one side of the lower end of the outer wall of the aerobic tank (1), and a scraping assembly (9) is arranged on the bottom end of the inner cavity of the aerobic tank (1).
2. The aerobic tank with floating sludge interception and recovery structure according to claim 1, characterized in that: The floating sludge recovery assembly (3) further comprises a first sliding rod (303) fixedly arranged between the connecting frame (2) and the first ball screw (302) symmetrically, one end of the first ball screw (302) away from the first motor (301) is rotatably connected to the connecting frame (2), and the outer wall of the first sliding rod (303) movably sleeved with a sliding sleeve (305), the first ball screw sleeve (304) and the sliding sleeve (305) are fixedly connected with the lower end of the receiving frame (306).
3. The aerobic tank with floating sludge interception and recovery structure according to claim 1, characterized in that: The outer wall of the mud removal frame (309) is rotatably connected with the adjusting frame (308), the mud removal frame (309) is movably inserted into the inner cavity of the aerobic tank (1), the outer wall of the mud removal frame (309) is attached to the inner wall of the aerobic tank (1), the outer wall of the mud removal frame (309) can slide along the inner wall of the aerobic tank (1), the upper end of the second air cylinder (310) is hingedly connected with the bottom end of the adjusting frame (308), and the extension end of the second air cylinder (310) is hingedly connected with the upper end of the mud removal frame (309).
4. The aerobic tank with floating sludge interception and recovery structure according to claim 1, characterized in that: The floating sludge recovery assembly (3) further comprises two groups of second sliding rods (311) movably inserted into the two ends of the adjusting frame (308) symmetrically, and the upper end of the second sliding rod (311) is fixedly connected with the receiving frame (306).
5. The aerobic tank with floating sludge interception and recovery structure according to claim 1, characterized in that: The outer wall of the aerobic tank (1) is movably inserted with a baffle (5) on one side of the water outlet (4), and the inner wall of the aerobic tank (1) is provided with a mounting groove (6) matched with the baffle (5).
6. The aerobic tank with floating sludge interception and recovery structure according to claim 1, characterized in that: The scraping assembly (9) comprises a second motor (91) fixedly arranged on the outer wall of the aerobic tank (1), a second ball screw (92) connected to the output end of the second motor (91), the second ball screw (92) is rotatably connected with the aerobic tank (1), a second ball screw sleeve (93) is sleeved on the outer wall of the second ball screw (92), a scraper (94) is arranged on the lower end of the second ball screw sleeve (93), the scraper (94) is movably inserted into the inner wall of the bottom end of the aerobic tank (1), the outer wall of the scraper (94) is attached to the inner wall of the aerobic tank (1), and the lower end of the scraper (94) is attached to the inner wall of the bottom end of the aerobic tank (1).
7. The aerobic tank provided with a floating sludge interception and recovery structure according to claim 6, characterized in that: The filter plate (7) is movably inserted in the inner wall of the aerobic tank (1) between the second ball screw (92) and the water outlet (4).
8. The aerobic tank provided with a floating sludge interception and recovery structure according to claim 7, characterized in that: The positioning rod (8) is movably inserted in the positioning hole (10) at the end away from the filter plate (7).