Central processing system suitable for heating based on stepped fermentation tank
By integrating a central processing system, the system automatically monitors and regulates water level and temperature, solving the problems of abnormal water level and low water temperature in the heating equipment of the stepped fermentation tank, and achieving stable operation and efficient management of the heating system.
Patent Information
- Application Number
- CN202423254966.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-28
AI Technical Summary
The problems of abnormal water level and low water temperature in the existing stepped fermentation tank heating equipment have not been addressed in a timely manner, causing the heating system to malfunction and relying on manual control, which is time-consuming and labor-intensive.
A central processing system was designed, integrating a heat source water distributor, a heat source water collector, an insulated hot water tank, a constant pressure water supply device, and a solar collector. The system is connected to the central processor via instruments such as solenoid valves, flow meters, pressure gauges, and thermometers to achieve automatic monitoring and control of water level and temperature.
It achieves automated monitoring and control, ensuring that the water level and temperature in the insulated hot water tank are within the normal range, reducing manual intervention and improving the stability and efficiency of the heating system.
Smart Images

Figure CN223580017U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the heating technical field, concretely relates to a central processing system suitable for heating based on ladder type fermentation pool. BACKGROUND
[0002] The heat preservation hot water tank in the ladder type fermentation pool heating equipment can have water level abnormality and water temperature too low and the like. The heat preservation hot water tank is mainly used for storing hot water and is one of the core components in the whole heating system. The monitoring and control of the water level and water temperature of the hot water in it are directly related to the reliability and stability of the whole heating system.
[0003] The prior art defects are as follows:
[0004] 1. When the heat preservation hot water tank in the ladder type fermentation pool heating equipment has water level abnormality and water temperature too low and the like, if not handled in time, the whole heating system cannot operate normally.
[0005] 2. When handling abnormal conditions, too much depends on manual work, which is time-consuming and laborious.
[0006] Therefore, a central processing system suitable for heating based on ladder type fermentation pool is needed. The central processing system can collect various instrument data, control the operation of various equipment and valves, and make appropriate reminders to ensure that the water level and water temperature in the heat preservation hot water tank are within the normal fluctuation range. UTILITY MODEL CONTENTS
[0007] The utility model solves the technical problem of the prior art and provides a central processing system suitable for heating based on ladder type fermentation pool.
[0008] The technical scheme of the utility model is as follows:
[0009] A central processing system suitable for heating based on ladder type fermentation pool, comprising a heat source water distributor and a heat source water collector connected with a heating pipeline respectively, wherein a heating circulating water pump is arranged on the water collecting and conveying pipeline of the heat source water collector, the output end of the heating circulating water pump is connected with a heat preservation hot water tank through a heating pumping pipeline, the heat preservation hot water tank stores hot water, and a water level monitor and a water temperature monitor are arranged on the heat preservation hot water tank;
[0010] The heat preservation hot water tank is connected with a constant pressure water replenishing device and a solar collector through pipelines respectively, wherein the constant pressure water replenishing device is arranged on a water distribution pipeline, the water distribution pipeline is connected with the heat preservation hot water tank through a water replenishing pipeline; the solar collector is connected with the heat preservation hot water tank through a heating pipeline and a backwater pipeline respectively;
[0011] The heat preservation hot water tank is connected with the terminal water distributor through a terminal water distribution pipeline, and is connected with the terminal water collector through a terminal water collection pipeline; the terminal water distributor is connected with the terminal water collector through a heating area geothermal coil; and the terminal water distributor, the terminal water collector and the heating area geothermal coil form a terminal heating device.
[0012] An eighth electromagnetic valve is arranged on the water collection delivery pipeline and located at the water outlet side of the heat source water collector; a second electromagnetic valve is arranged on the heating pump delivery pipeline; a ninth electromagnetic valve and a third pressure gauge are arranged on the water distribution pipeline and the ninth electromagnetic valve is located at the water inlet side of the heat source water distributor; a first flow gauge, a first pressure gauge and a seventh electromagnetic valve are arranged on the water supplement pipeline; a sixth electromagnetic valve, a fifth temperature gauge and an auxiliary heating circulating water pump are arranged on the backwater pipeline; a first electromagnetic valve and a second flow gauge are arranged on the terminal water distribution pipeline; a second pressure gauge and a third electromagnetic valve are arranged on the terminal water collection pipeline; a fifth electromagnetic valve, a sixth temperature gauge and an automatic exhaust valve are arranged on the heat preservation hot water tank, and the automatic exhaust valve is arranged at a high position of the heat preservation hot water tank communication space; a fourth electromagnetic valve is arranged on the water outlet pipeline of the constant pressure water supplement device; a first temperature gauge, a second temperature gauge, a third temperature gauge and a fourth temperature gauge are arranged on the water inlet pipeline of the heat source water collector; and all the temperature gauges, electromagnetic valves, flow gauges, pressure gauges and circulating water pumps are connected with the central processor.
[0013] The utility model has the advantages of:
[0014] 1. The utility model can collect instrument data in the heating system, control the operation of various equipment and valves, and make corresponding reminders to ensure that the water level and temperature in the heat preservation hot water tank are within the normal fluctuation range.
[0015] 2. The utility model can replace manual control to save manpower and resources when dealing with abnormal conditions. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of the pipeline distribution of the step-type fermentation tank;
[0018] Figure 3 It is a side view of the fermentation tank;
[0019] Figure 4 It is a schematic diagram of the heat exchange pipeline distribution;
[0020] Figure 5 It is a structural diagram of the slot node;
[0021] Figure 6 It is a structural schematic diagram of the floor heating system. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.
[0023] In the description of the utility model, it needs to be understood that the orientation or position relation indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like is the orientation or position relation based on the drawings shown, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0024] As shown in the figure, Figure 1 — Figure 6 As shown in the figure, the heating system suitable for small gathering users based on the ladder type fermentation tank is realized according to the function section, and comprises heat source area equipment 1, heating circulation equipment 2 and terminal heating equipment 3, wherein the heating circulation equipment 2 is a central processing system suitable for heating based on the ladder type fermentation tank, and the heating circulation equipment 2 and the terminal heating equipment 3 constitute a floor heating heating system.
[0025] The heat source area equipment 1 comprises a fermentation tank and a liquid organic matter fermentation liquid 100 in the fermentation tank. The fermentation tank is a ladder type fermentation tank, which comprises a cleaning platform 101 and a cargo transfer step 102. The cargo transfer step 102 comprises a plurality of steps from high to low, and a fermentation groove is arranged on each step of the cargo transfer step 102.
[0026] It needs to be noted that in the figure, five steps are shown, and a plurality of steps can also be arranged according to the actual situation. The step at the highest position is the first step, and the step at the lowest position is the fifth step. The cleaning platform 101 is located below the fifth step, and is used for cleaning the fermentation matter in the fifth tank. The cargo transfer step 102 is a platform for supplementing raw materials, transferring fermentation matter and overhauling the fermentation tank.
[0027] Each fermentation groove comprises a fixed tank bottom 12 at the bottom, three fixed tank walls 11 and a movable baffle 19 arranged above the fixed tank bottom 12, and the three fixed tank walls 11 and the movable baffle 19 jointly form a fermentation groove. The movable baffle 19 is located at the position of adjacent two steps, the movable baffle 19 is provided with a lifting hole 191, the lifting hole 191 can open the movable baffle 19, and the liquid fermentation matter in the high fermentation groove can be transferred to the fermentation groove at the lower step.
[0028] The heat exchange pipe 13 is laid in the fixed pool bottom 12 and is supported by the heat exchange pipe support 14, which serves as a support for the heat exchange pipe so that the heat exchange pipe is in full contact with the liquid fermentation material. The pipe hole 15 is opened on the lateral fixed pool wall 11, and the heating pipe 16 is arranged in the pipe hole 15 and is in communication with the heat exchange pipe 13. The cover plate support 17 is arranged around the fixed pool wall 11 and is used to support the cover plate 171 of the fermentation tank, which covers the fermentation tank and creates an anoxic and anaerobic environment for the fermentation tank.
[0029] Further, the lateral fixed pool wall 11 is provided with the clamping groove 111, and the movable baffle 19 is arranged in the clamping groove 111.
[0030] Further, the lateral fixed pool wall 11 is coated with thermal insulation material to reduce heat loss.
[0031] Further, the fixed pool bottom 12 is coated with a heat insulation layer to reduce heat loss. The fixed pool bottom 12 is divided into the A-section pool bottom 121 and the B-section pool bottom 122. The A-section pool bottom 121 is a slope section, and the B-section pool bottom 122 is a horizontal section. The slope section is conducive to the transfer of waste, and the horizontal section can reduce the pressure of the material on the baffle.
[0032] Further, the heat exchange pipe 13 has a large heat transfer coefficient, which is conducive to rapid absorption of heat in the fermentation tank. The heating pipe 16 is wrapped with thermal insulation material to reduce heat loss of the pipe.
[0033] Further, the lateral fixed pool wall 11 is also provided with the ventilation hole 18, which is a gas discharge port.
[0034] A set of central processing system suitable for heating based on the stepped fermentation tank includes a heat source distributor 21 and a heat source collector 22 connected with the heating pipe 16, respectively. The heat source collector 22 is provided with a heating circulating water pump 23 on the water collecting and conveying pipeline 401. The heating circulating water pump 23 provides power for the entire heating system. The output end of the heating circulating water pump 23 is connected with a heat preservation hot water tank 24 through a heating pumping pipeline 402. The heat preservation hot water tank 24 stores hot water, and is provided with a water level monitor and a water temperature monitor.
[0035] The heat preservation hot water tank 24 is connected with a constant pressure water supplement device 25 and a solar energy collector 26 through pipelines, respectively. The constant pressure water supplement device 25 stabilizes the pressure of the heating system and supplements the water lost by the heating system. The solar energy collector 26 assists in heating the hot water. Specifically, the constant pressure water supplement device 25 is arranged on the water distribution pipeline 403, and the water distribution pipeline 403 is connected with the heat preservation hot water tank 24 through a water supplement pipeline 404. The solar energy collector 26 is connected with the heat preservation hot water tank 24 through a heating pipeline and a return pipeline 405, respectively.
[0036] The heat preservation hot water tank 24 is connected with the terminal water distributor 31 through a terminal water distribution pipeline 406, the heat preservation hot water tank 24 is connected with the terminal water collector 32 through a terminal water collection pipeline 407, and the terminal water distributor 31 is connected with the terminal water collector 32 through a heating area ground heat coil, and the terminal water distributor 31, the terminal water collector 32 and the heating area ground heat coil form the terminal heating equipment 3.
[0037] The eighth electromagnetic valve F8 is arranged on the water collection and delivery pipeline 401 and located at the water outlet side of the heat source water collector 22, the second electromagnetic valve F2 is arranged on the heating pump pipeline 402, the ninth electromagnetic valve F9 and the third pressure gauge Y3 are arranged on the water distribution pipeline 403, and the ninth electromagnetic valve F9 is located at the water inlet side of the heat source water distributor 21, the first flow meter L1, the first pressure gauge Y1 and the seventh electromagnetic valve F7 are arranged on the water supplement pipeline 404, the sixth electromagnetic valve F6 and the fifth temperature gauge W5 are arranged on the backwater pipeline 405, the first electromagnetic valve F1 and the second flow meter L2 are arranged on the terminal water distribution pipeline 406, the second pressure gauge Y2 and the third electromagnetic valve F3 are arranged on the terminal water collection pipeline 407, the fifth electromagnetic valve F5, the sixth temperature gauge W6 and the automatic exhaust valve P are arranged on the heat preservation hot water tank 24, the automatic exhaust valve P is arranged at the high position of the heat preservation hot water tank communication space and automatically exhausts the air accumulated in the heat preservation hot water tank, the fourth electromagnetic valve F4 is arranged on the water outlet pipeline of the constant pressure water supplement device 25, and at least one temperature gauge is arranged on the water inlet pipeline of the heat source water collector 22, and each temperature gauge corresponds to one heating pipeline 16, and in the drawing, the first temperature gauge W1, the second temperature gauge W2, the third temperature gauge W3 and the fourth temperature gauge W4 are arranged on the water inlet pipeline of the heat source water collector 22 corresponding to the first to fourth heating pipelines.
[0038] All the temperature gauges, electromagnetic valves, flow meters, pressure gauges and circulating water pumps are connected with the central processing unit 27, the central processing unit 27 collects various instrument data and controls the operation of various devices and valves.
[0039] The implementation principle of the fermentation tank is as follows:
[0040] 1. A large amount of heat is generated in the decomposition process of the liquid organic matter in the fermentation tank by microorganisms and in the self-reproduction process of the microorganisms.
[0041] 2. The heat exchange pipeline 13 flowing with low-temperature water can take away the high-temperature heat in the liquid organic matter fermentation tank, thereby increasing the temperature of the heating water.
[0042] The working condition of the heating system suitable for small cluster users based on the ladder type fermentation tank is as follows:
[0043] First step: build a suitable small user heating system based on the ladder fermentation tank: including indoor ladder fermentation tank in equipment 1 in heat source area and equipment room;
[0044] Second step: install related equipment, instruments, valves and connecting pipelines;
[0045] Third step: under the action of heating circulating water pump 23, the heating water after the fermentation tank is heated, passes through heat exchange pipeline 13 and heating pipeline 16 in turn, and enters heat preservation hot water tank 24; the heating water in heat preservation hot water tank 24 passes through the heating area in turn and then returns to the fermentation tank for heating, so as to complete the circulation. Part of the hot water stored in heat preservation hot water tank 24 is returned to heat preservation hot water tank 24 under the action of auxiliary heating circulating water pump 28 after being heated by solar energy collector 26. The water level in heat preservation hot water tank 24 fluctuates within a small range.
[0046] The third step is the heating water circulation operation stage.
[0047] Fourth step: when completely running, each fermentation tank is filled with liquid organic fermentation material, the fermentation tank on the lowest step starts fermentation first, and the fermentation tank on the highest step ferments last; when replacing the liquid organic material: first, open the movable baffle of the fermentation tank on the lowest step, and transfer the waste in the fermentation tank on the lowest step to cleaning platform 101 and then transport it away; then, open the movable baffles of the fermentation tanks on the lowest step in turn, and transfer the waste in the fermentation tanks on the higher steps to the fermentation tanks on the lowest step in turn; finally, fill the fermentation tank on the highest step with liquid organic material and microorganisms through goods loading steps 102, so as to maintain the efficient heat production of the fermentation tank.
[0048] In the diagram, 1, 2, 3 and 4 are filled with liquid organic fermentation material (there is a time interval when each fermentation tank is filled with liquid organic fermentation material, and 4 starts first and 1 ends last). When replacing the liquid organic material: first, open the movable baffle of fermentation tank 4, transfer the waste in fermentation tank 4 to cleaning tank 5, and then transport it away through the cleaning platform; then, open the movable baffle of fermentation tank 3, transfer the waste in fermentation tank 3 to fermentation tank 4, and continue to ferment; then, open the movable baffle of fermentation tank 2+, transfer the waste in fermentation tank 2 to fermentation tank 3, and continue to ferment; then, open the movable baffle of fermentation tank 1, transfer the waste in fermentation tank 1 to fermentation tank 2, and continue to ferment; finally, fill fermentation tank 1 with liquid organic material and microorganisms through the goods loading steps, so as to maintain the efficient heat production of the fermentation tank.
[0049] The control strategy of central processing unit 27 is as follows:
[0050] (1) When the water level monitor detects that the water level in the heat preservation hot water tank 24 is abnormally reduced, the signal is fed back to the central processor 27, and the central processor 27 processes as follows:
[0051] 1.1, close the first electromagnetic valve F1, the second electromagnetic valve F2, the third electromagnetic valve F3, the fourth electromagnetic valve F4, the eighth electromagnetic valve F8, and the ninth electromagnetic valve F9, and close the heating circulating water pump 23 and the auxiliary heating circulating water pump 28;
[0052] 1.2, check the values of the first pressure gauge Y1, the second pressure gauge Y2, and the third pressure gauge Y3. If the value of the first pressure gauge Y1 is greatly reduced, it indicates that the heating circulating device 2 has a large amount of water leakage; if the value of the second pressure gauge Y2 is greatly reduced, it indicates that the terminal heating device 3 has a large amount of water leakage; if the value of the third pressure gauge Y3 is greatly reduced, it indicates that the heat source area device 1 has a large amount of water leakage.
[0053] (2) When the water level monitor detects that the water level in the heat preservation hot water tank 24 is abnormally increased, the signal is fed back to the central processor 27, and the central processor processes as follows:
[0054] 2.1, check the values of the first flow meter L1, the second flow meter L2, and the third flow meter L3. If the value of the first flow meter L1 is greatly reduced, it indicates that the heating circulating device 2 has a pipe blockage; if the value of the second flow meter L2 is greatly reduced, it indicates that the terminal heating device 3 has a pipe blockage; if the value of the third flow meter L3 is greatly reduced, it indicates that the heat source area device 1 has a pipe blockage;
[0055] 2.2, close the first electromagnetic valve F1, the second electromagnetic valve F2, the third electromagnetic valve F3, the fourth electromagnetic valve F4, the eighth electromagnetic valve F8, and the ninth electromagnetic valve F9, and close the heating circulating water pump 23 and the auxiliary heating circulating water pump 28.
[0056] (3) When the water temperature monitor detects that the water temperature in the heat preservation hot water tank 24 is lower than 38℃, the signal is fed back to the central processor 27, and the central processor processes as follows:
[0057] 3.1, open the fifth electromagnetic valve F5 and the sixth electromagnetic valve F6, and run the auxiliary heating circulating water pump 28;
[0058] 3.2, check the values of the first thermometer W1, the second thermometer W2, the third thermometer W3, and the fourth thermometer W4. If the value of a certain thermometer is lower than 38℃, an alarm is issued to check the corresponding fermentation tank in time and update the liquid organic fermentation material in time;
[0059] 3.2, check the value of the fifth temperature meter W5 and the sixth temperature meter W6. If the value of the fifth temperature meter W5 is higher than the value of the sixth temperature meter W6, then close the fifth electromagnetic valve F5 and the sixth electromagnetic valve F6, and stop running the auxiliary heating circulating water pump 28.
[0060] (4) When the water temperature monitor monitors that the water temperature in the heat preservation hot water tank 24 is higher than 62℃, the signal is fed back to the central processor 27, and the central processor processes as follows:
[0061] 4.1, open the seventh electromagnetic valve F7, so that the low temperature return water is mixed with the high temperature supply water;
[0062] 4.2, if the water temperature in the heat preservation hot water tank 24 is lower than 60℃, then close the seventh electromagnetic valve F7.
[0063] The preferred embodiments of the present application are described above, it should be noted that for those skilled in the art, without departing from the overall concept of the present application, some changes and improvements can be made, which should be considered as the protection scope of the present application.
Claims
1. A central processing system suitable for use in a cascade fermentation tank heating system, characterized in that, The heat source distributor (21) and the heat source collector (22) are connected with the heating pipeline (16) respectively, wherein the water collecting delivery pipeline (401) of the heat source collector (22) is provided with a heating circulating water pump (23), the output end of the heating circulating water pump (23) is connected with a heat preservation hot water tank (24) through a heating pumping pipeline (402), the heat preservation hot water tank (24) stores hot water, and a water level monitor and a water temperature monitor are arranged on the heat preservation hot water tank (24); The heat preservation hot water tank (24) is connected with a constant pressure water supplement device (25) and a solar collector (26) through pipelines respectively, wherein the constant pressure water supplement device (25) is arranged on a water distribution pipeline (403), the water distribution pipeline (403) is connected with the heat preservation hot water tank (24) through a water supplement pipeline (404); the solar collector (26) is connected with the heat preservation hot water tank (24) through a heating pipeline and a backwater pipeline (405) respectively; The heat preservation hot water tank (24) is connected with an end water distributor (31) through an end water distribution pipeline (406), and is connected with an end water collector (32) through an end water collecting pipeline (407); the end water distributor (31) is connected with the end water collector (32) through a heating area geothermal coil, and the end water distributor (31), the end water collector (32) and the heating area geothermal coil form an end heating device (3).
2. A central processing system for use with a stepped fermentation tank based heating system according to claim 1, wherein: An eighth electromagnetic valve (F8) and a third flowmeter (L3) are arranged on the water collecting delivery pipeline (401), the eighth electromagnetic valve (F8) is located on the water outlet side of the heat source collector (22); a second electromagnetic valve (F2) is arranged on the heating pumping pipeline (402), a ninth electromagnetic valve (F9) and a third pressure gauge (Y3) are arranged on the water distribution pipeline (403), the ninth electromagnetic valve (F9) is located on the water inlet side of the heat source distributor (21); a first flowmeter (L1), a first pressure gauge (Y1) and a seventh electromagnetic valve (F7) are arranged on the water supplement pipeline (404); a sixth electromagnetic valve (F6), a fifth thermometer (W5) and an auxiliary heating circulating water pump (28) are arranged on the backwater pipeline (405); a first electromagnetic valve (F1) and a second flowmeter (L2) are arranged on the end water distribution pipeline (406); a second pressure gauge (Y2) and a third electromagnetic valve (F3) are arranged on the end water collecting pipeline (407); a fifth electromagnetic valve (F5), a sixth thermometer (W6) and an automatic exhaust valve (P) are arranged on the heat preservation hot water tank (24), the automatic exhaust valve (P) is arranged at a high position of a heat preservation hot water tank communication space; a fourth electromagnetic valve (F4) is arranged on the water outlet pipeline of the constant pressure water supplement device (25); a first thermometer (W1), a second thermometer (W2), a third thermometer (W3) and a fourth thermometer (W4) are arranged on the water inlet pipeline of the heat source collector (22); all the thermometers, electromagnetic valves, flowmeters, pressure gauges and circulating water pumps are connected with a central processing unit (27).