Large wind power steel ball machining equipment

Abstract

The utility model discloses large wind power steel ball machining equipment which comprises a water tank, one end of the water tank is fixedly connected with a heat insulation box body, one end of the heat insulation box body is fixedly connected with a drying box body, one end of the heat insulation box body is fixedly connected with a collecting box, and the upper portion of the drying box body is fixedly connected with a heat preservation cover. A conveying belt is arranged on the upper side of the interior of the drying box body, two air guide plates are arranged on the lower portion of the conveying belt, and a heating device is arranged between the two air guide plates. The heat insulation box body and the heat preservation cover are arranged, so that heat generated in the machining process is effectively managed. The heat insulation box body adopts a rock wool layer as a heat insulation material, a sponge heat insulation layer is fixed at the upper part of the heat insulation cover, and through the combined action of the designs, the loss of heat to the outside can be obviously reduced, so that the advantage of saving heat energy is achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the steel ball processing equipment technical field especially, relate to a large -scale wind power steel ball processing equipment. BACKGROUND

[0002] Bearing is an important part in contemporary mechanical equipment, its main function is to support the mechanical rotating body, reduce its friction coefficient in the movement process, and ensure its rotation precision, and bearing is generally constituted by outer ring, inner ring and steel ball, wherein, in the process of wind power steel ball heat treatment, in order to change the organization and performance inside wind power steel ball, improve the strength, hardness, wear resistance, fatigue strength and toughness of steel ball etc., usually need to put the steel ball heated to a certain temperature into water and carry out quenching treatment.

[0003] And the existing device is difficult to effectively feed and discharge the steel ball during use, and the heating process is prone to uneven heating due to the large number of steel balls, which further leads to the need for secondary processing, affecting the use effect of the existing device and further reducing the applicability of the existing device.

[0004] The existing patent, such as China practical new type publication number CN220907567U discloses a bearing steel ball processing heat treatment device, including water tank, the lateral wall of water tank is fixedly connected with drying box, the inner wall of drying box is provided with conveying belt, the inner wall of drying box is fixedly connected with two groups of lower guide plates, the inner wall of drying box is fixedly connected with two groups of upper guide plates above lower guide plate, two groups of lower guide plates are fixedly connected with electric heating wire, the outer wall of transmission belt is provided with a plurality of groups of openings.

[0005] However, the existing technology has some problems: the heat energy loss is large, there is no heat insulation between the water tank and the drying box, and the cold air from the outside is introduced for heating, and the thermal efficiency is low. And there is no heat preservation cover on the upper part, which wastes energy, and it drives the supporting frame to rise by means of hand crank, which is time-consuming and laborious, therefore we propose a large -scale wind power steel ball processing equipment. UTILITY MODEL CONTENT

[0006] In view of the problems existing in the prior art, the utility model aims at providing a large -scale wind power steel ball processing equipment, which is provided with heat insulation box and heat preservation cover to save heat energy, and the fan is located in the inside of drying box and directly blows the heating device, reduces the energy loss, and the driving motor drives the trapezoidal screw rod to drive the supporting frame to move, improves the production efficiency.

[0007] The utility model discloses a large -scale wind -powered electricity generation steel ball processing equipment, including the water tank, one end fixed connection of water tank has the heat -proof box, one end fixed connection of heat -proof box has the drying box, one end fixed connection of heat -proof box has the collection box, the upper portion fixed connection of drying box has the heat -proof cover, the inside upper side of drying box is equipped with the conveyer belt, the lower part of conveyer belt is equipped with two air deflector, be equipped with heating device between two air deflector, the inside of drying box is equipped with fan device, the inside of water tank is equipped with the frame, one side of frame is equipped with trapezoidal screw rod, trapezoidal screw rod passes through screw nut and frame transmission connection, the bottom welding of frame has the inclined plate, is seted up with a plurality of water draining holes on the inclined plate, the upper portion of trapezoidal screw rod is connected with drive motor.

[0008] Optionally, the heating device includes a first frame, a plurality of aluminum sheets are welded inside the first frame, a heating rod is welded through the aluminum sheets, and the first frame is fixedly connected with the air deflector.

[0009] Optionally, the fan device includes a second frame, a plurality of fans are installed inside the second frame, and the fans are arranged below the heating device.

[0010] Optionally, the lower part of the second frame is connected with the bottom of the drying box through a screw rod, a rubber sleeve is sleeved outside the screw rod, and rubber rings are fixedly connected to both ends of the rubber sleeve.

[0011] Optionally, two limiting sliding blocks are welded at the back of the frame, and guide grooves are formed in the inner wall of the water tank.

[0012] Optionally, a motor support is welded on the water tank, a drain pipe is arranged on the water tank, a valve is arranged on the drain pipe, and a plurality of switches are arranged on the water tank.

[0013] Optionally, a sponge heat preservation layer is fixedly connected to the upper part of the heat-proof cover, and a rock wool layer is arranged inside the heat-proof box.

[0014] Optionally, ventilation holes are formed in the conveyer belt, and a speed reducer for driving the conveyer belt is fixedly connected to the drying box.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1. By being provided with the heat insulation box body and the heat preservation cover, the effective management of the heat generated in the processing process is realized. The heat insulation box body adopts the rock wool layer as the heat insulation material, and the heat preservation cover is fixed with the sponge heat preservation layer on the upper portion. These designs jointly act, can significantly reduce the heat loss to the outside, thereby achieving the effect of saving heat energy. It not only helps to maintain the working temperature inside the equipment, reduces the energy consumption, but also improves the economy and environmental protection of the equipment operation. Ultimately, this design achieves the beneficial effects of reducing operating costs and improving energy efficiency ratio.

[0017] 2. By placing the fan inside the drying box body and directly blowing to the heating device, the efficient use of the heating device is realized. This design can reduce the cold air passing outside the box, effectively promote the heat transfer, and accelerate the evaporation of the water on the surface of the steel ball. It can ensure that the steel ball is evenly heated during the drying process, avoid local overheating or uneven cooling phenomenon, and thus ensure the quality of the product. This design ultimately achieves the beneficial effects of improving product quality, shortening drying time and increasing production efficiency.

[0018] 3. By being provided with the driving motor to drive the trapezoidal screw rod to move the supporting frame, the automatic control of the supporting frame is realized. The inclined plate welded at the bottom of the supporting frame is provided with a plurality of drainage holes, which helps the steel ball after processing to quickly drain water. And by accurately controlling the position of the supporting frame through the driving motor, the processing position of the steel ball can be adjusted according to actual needs, and different batches or different specifications of product requirements can be flexibly coped with. This design not only improves the convenience and flexibility of operation, but also greatly improves the automation level and production efficiency of the production line. Ultimately, this design achieves the beneficial effects of improving production automation, reducing manual intervention and speeding up production.

[0019] Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments thereof, taken in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 is a structural schematic diagram provided by the present application;

[0021] Fig. 2 is an explosion structural schematic diagram provided by the present application;

[0022] Fig. 3 is a drying box body schematic diagram provided by the present application;

[0023] Fig. 4 is a heating device and fan device schematic diagram provided by the present application.

[0024] In the figure: 1, water tank; 2, heat insulation box; 3, drying box; 4, collection box; 5, switch; 6, drain pipe; 8, frame; 9, sponge insulation layer; 10, insulation cover; 11, conveyor belt; 12, limit slide; 13, guide groove; 14, motor support; 15, trapezoidal screw rod; 16, air deflector; 17, aluminum sheet; 18, first frame; 19, heating rod; 20, fan; 21, second frame; 22, screw rod; 23, rubber ring; 24, rubber sleeve; 25, speed reducer motor; 26, inclined plate. DETAILED DESCRIPTION

[0025] In order to further understand the utility model content, characteristics and effects of the utility model, the following examples are given, and the details are described as follows with the help of the drawings.

[0026] As Figs. 1 to 4 shown, the utility model embodiment provides a large wind power steel ball processing equipment.

[0027] The water tank 1 is fixedly connected with the heat insulation box 2 at one end, the heat insulation box 2 is fixedly connected with the drying box 3 at one end, the heat insulation box 2 is fixedly connected with the collection box 4 at one end, the upper part of the drying box 3 is fixedly connected with the insulation cover 10, the inside upper side of the drying box 3 is provided with the conveyor belt 11, the lower part of the conveyor belt 11 is provided with two air deflectors 16, the heating device is arranged between the two air deflectors 16, the inside of the drying box 3 is provided with the fan device, the inside of the water tank 1 is provided with the frame 8, one side of the frame 8 is provided with the trapezoidal screw rod 15, the trapezoidal screw rod 15 is drivingly connected with the frame 8 through the screw nut, the bottom of the frame 8 is welded with the inclined plate 26, a plurality of drain holes are formed in the inclined plate 26, and the upper part of the trapezoidal screw rod 15 is connected with the driving motor.

[0028] The main function of the heat insulation box 2 is to prevent heat from being transferred from the water tank 1 to the external environment, thereby reducing energy loss. The heat insulation box 2 is provided with a rock wool layer inside, which is a kind of high-efficiency heat insulation material, can significantly reduce the thermal conductivity, and keep the internal temperature stable. The heat insulation box 2 is fixedly connected with the drying box 3 at one end, which ensures the continuity of the steel ball from quenching to drying, and improves the production efficiency.

[0029] The drying box 3 is the key part of the steel ball drying, the upper part of which is fixedly connected with the insulation cover 10, the upper part of the insulation cover 10 is fixedly connected with the sponge insulation layer 9, which further enhances the heat insulation effect. The inside upper side of the drying box 3 is provided with the conveyor belt 11, the lower part of the conveyor belt 11 is provided with two air deflectors 16, and the heating device is arranged between the air deflectors 16. This design ensures the uniform distribution of hot air and improves the drying efficiency.

[0030] The heating device comprises a first frame 18, a plurality of aluminum sheets 17 are welded inside the first frame 18, a heating rod 19 is welded through the aluminum sheets 17, the first frame 18 is fixedly connected with the air deflector 16, the heating rod 19 can heat the aluminum sheets 17, ventilation channels are arranged between adjacent aluminum sheets 17, and the fan 20 can take away heat and heat the steel balls when blowing from bottom to top.

[0031] The fan device comprises a second frame 21, a plurality of fans 20 are installed inside the second frame 21, the fans 20 are arranged below the heating device, and the air directions of the fans 20 are arranged upwards.

[0032] The lower part of the second frame 21 is connected with the bottom of the drying box body 3 through a screw rod 22, a rubber sleeve 24 is sleeved outside the screw rod 22, rubber rings 23 are fixedly connected at two ends of the rubber sleeve 24, and cavities are arranged inside the rubber rings 23 to play a buffering and damping effect.

[0033] Two limiting sliding blocks 12 are welded at the back of the supporting frame 8, guide grooves 13 are formed in the inner wall of the water tank 1, the limiting sliding blocks 12 slide in the guide grooves 13, play a limiting effect, and ensure the stability of the supporting frame 8 when moving up and down.

[0034] A motor support 14 is welded on the water tank 1, a drain pipe 6 is arranged on the water tank 1, a valve is arranged on the drain pipe 6, and a plurality of switches 5 are arranged on the water tank 1.

[0035] A sponge heat preservation layer 9 is fixedly connected to the upper part of the heat preservation cover 10, and a rock wool layer is arranged in the heat insulation box body 2 to play a heat insulation effect and prevent heat loss caused by excessive heat dissipation.

[0036] Ventilation holes are formed in the conveying belt 11, a speed reducer 25 for driving the conveying belt 11 is fixedly connected to the drying box body 3, and the speed reducer 25 is used for driving the conveying belt 11 to move left or right.

[0037] Working principle: first, the heated steel balls are placed in the supporting frame 8 in the water tank 1. A driving motor located on the water tank 1 is started, the supporting frame 8 can move up and down in the water tank 1 along the guide groove 13 through cooperation of the trapezoidal screw rod 15 and the screw nut. During the process, the inclined plate 26 at the bottom of the supporting frame 8 and the water draining holes thereon help the steel balls to fully contact water during the cleaning process, so that the quenching effect is realized.

[0038] After quenching, the position of the frame 8 is adjusted by the driving motor to make the steel balls rise to the upper part of the heat insulation box 2. Under the action of the inclined plate 26, the steel balls are inclined to the conveying belt 11 in the drying box 3. At this stage, the heating device starts to work, the heating rod 19 generates heat through the heat conduction of the aluminum sheet 17, the heat is guided through the air deflector 16, combined with the airflow generated by the fan 20, forms hot air, which blows evenly on the surface of the steel balls. The ventilation holes provided on the conveying belt 11 further promote the circulation of hot air, accelerate the evaporation speed of the water on the surface of the steel balls, and realize efficient drying.

[0039] After drying, the steel balls move to the collection box 4 with the conveying belt 11, and the whole processing flow is completed. During the whole process, the rock wool layer in the heat insulation box 2 and the sponge heat preservation layer 9 of the heat preservation cover 10 above the drying box 3 effectively reduce the heat loss, reduce the energy consumption, and improve the energy utilization rate.

[0040] The water tank 1 is provided with a plurality of switches 5 for controlling the start and stop of each component, such as the driving motor, the heating device and the like. In addition, the drain pipe 6 on the water tank 1 is provided with a valve, which is convenient for discharging waste water after quenching and keeping the environment clean. The motor support 14 ensures the stable installation of the driving motor, and the rubber sleeve 24 and the rubber ring 23 at both ends effectively reduce the vibration, and ensure the stability of the equipment operation.

[0041] Through the above working principle, the utility model not only realizes efficient cleaning and drying of the steel balls, but also significantly reduces the energy consumption through a plurality of energy-saving measures, which embodies the design concept of high efficiency, energy saving and environmental protection.

[0042] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A large wind power steel ball processing equipment comprising a water tank (1), characterized in that: One end of the water tank (1) is fixedly connected with a heat insulation box body (2), one end of the heat insulation box body (2) is fixedly connected with a drying box body (3), one end of the heat insulation box body (2) is fixedly connected with a collecting box (4), the upper portion of the drying box body (3) is fixedly connected with a heat preservation cover (10), the inside upper side of the drying box body (3) is provided with a conveying belt (11), the lower portion of the conveying belt (11) is provided with two air deflectors (16), a heating device is arranged between the two air deflectors (16), the inside of the drying box body (3) is provided with a fan device, the inside of the water tank (1) is provided with a frame (8), one side of the frame (8) is provided with a trapezoidal lead screw (15), the trapezoidal lead screw (15) is drivingly connected with the frame (8) through a lead screw nut, the bottom of the frame (8) is welded with an inclined plate (26), a plurality of drainage holes are formed in the inclined plate (26), and the upper portion of the trapezoidal lead screw (15) is connected with a driving motor.

2. A large wind power steel ball processing device according to claim 1, characterized in that: The heating device comprises a first frame (18), a plurality of aluminum sheets (17) are welded in the first frame (18), heating rods (19) are penetrated through and welded on the aluminum sheets (17), and the first frame (18) is fixedly connected with the air deflector (16).

3. The large wind power steel ball processing device according to claim 1, characterized in that: The fan device comprises a second frame (21), a plurality of fans (20) are mounted in the second frame (21), and the fans (20) are arranged below the heating device.

4. A large wind power steel ball processing device according to claim 3, characterized in that: The lower portion of the second frame (21) is connected with the bottom of the drying box body (3) through a screw rod (22), a rubber sleeve (24) is sleeved on the outer side of the screw rod (22), and rubber rings (23) are fixedly connected with the two ends of the rubber sleeve (24).

5. The large windmill steel ball processing apparatus according to claim 1, wherein: Two limiting sliding blocks (12) are welded on the rear side of the frame (8), and guide grooves (13) are formed in the inner wall of the water tank (1).

6. A large windmill steel ball processing apparatus according to claim 1, characterized in that: A motor support (14) is welded on the water tank (1), a drain pipe (6) is arranged on the water tank (1), a valve is arranged on the drain pipe (6), and a plurality of switches (5) are arranged on the water tank (1).

7. A large windmill steel ball processing apparatus according to claim 1, characterized in that: A sponge heat preservation layer (9) is fixedly connected with the upper portion of the heat preservation cover (10), and a rock wool layer is arranged in the heat insulation box body (2).

8. A large windmill steel ball processing apparatus according to claim 1, characterized in that: Ventilation holes are formed in the conveying belt (11), and a speed reduction motor (25) for driving the conveying belt (11) is fixedly connected with the drying box body (3). Ventilation holes are formed in the conveying belt (11), and a speed reduction motor (25) for driving the conveying belt (11) is fixedly connected with the drying box body (3).

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