Automatic heating device for elastic clamp
By designing an automatic heating device for elastic clamps, the cylinders and rotating devices of the feeding and unloading components are used to automatically push in and pull out the elastic clamps, solving the problems of high labor intensity and high risk of burns in the existing technology, and improving the automation and safety of the heating process.
Patent Information
- Application Number
- CN202422775670.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The current heating process with elastic clamps involves high labor intensity for workers and poses a significant risk of burns.
An automatic heating device for elastic clamps was designed, which uses a feeding component and a picking component. It utilizes a cylinder and a rotating device to automatically push in and pull out the elastic clamps, reducing manual operation.
It reduces the workload of workers, lowers the risk of burns, and increases the automation of the heating process.
Smart Images
Figure CN223580608U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to elastic clamp processing equipment technical field, specifically, relate to a kind of elastic clamp automatic heating device. BACKGROUND
[0002] Elastic clamp is a component for track turnout, as shown in Figure 1 Whole V-shaped. In the forming process, it needs to be heated by medium frequency heating furnace, and the current heating mode is that workers manually push elastic clamp into medium frequency heating furnace, and pull elastic clamp out from the other end, to complete the overall heating of elastic clamp.
[0003] However, it has the following defects: workers push and pull elastic piece, and the labor intensity is large, and workers have high risk of being burned. INVENTION CONTENTS
[0004] Therefore, the utility model provides a kind of elastic clamp automatic heating device to at least partially solve the technical problems that existing elastic clamp heating shares worker labor intensity is large, and the risk of injury is high.
[0005] The technical scheme of the utility model is as follows:
[0006] A kind of elastic clamp automatic heating device, for heating V-shaped elastic clamp, comprising:
[0007] Frame body;
[0008] Medium frequency heating furnace, is located on the frame body, and has heating channel for the elastic clamp to pass through to heat the elastic clamp;
[0009] Feeding assembly, including placing table, first air cylinder and pusher rod;The placing table is fixed on the frame body and located in front of the heating channel, the first air cylinder is located on the frame body, the pusher rod is connected with the telescopic rod of the first air cylinder;
[0010] Further, the frame body is provided with first guide, the second guide is slidably arranged on the first guide, the telescopic rod of the first air cylinder is connected with the second guide, one end of the pusher rod is fixedly connected with the second guide, along with the telescopic rod of the first air cylinder, the second guide can drive the pusher rod to move along the axial direction of the heating channel.
[0011] Material taking assembly, including taking table, second air cylinder and pulling mechanism;The taking table is fixed on the frame body and located in rear of the heating channel, the first air cylinder is located on the frame body, the pulling mechanism includes the rotating device connected with the output end of the second air cylinder, and the pulling hook can be rotated by the rotating device.
[0012] Further, the frame body is provided with first guide, the second guide is slidably arranged on the first guide, the telescopic rod of the first air cylinder is connected with the second guide, one end of the pusher rod is fixedly connected with the second guide, along with the telescopic rod of the first air cylinder, the second guide can drive the pusher rod to move along the axial direction of the heating channel.
[0013] Further, the first guide is a first guide rail fixed on the frame body, the length direction of the first guide rail is parallel to the axis of the heating channel, and the second guide is a first sliding block slidably arranged on the first guide rail.
[0014] Further, the frame body is provided with a second guide rail, a second sliding block is slidably arranged on the second guide rail, a mounting seat is fixed on the second sliding block, and the rotating device is fixed on the mounting seat.
[0015] Further, the rotating device is a rotary cylinder.
[0016] Further, the pull hook comprises a rod body coaxial with and fixed to the output end of the rotary cylinder, and a hook body fixed to the other end of the rod body and perpendicular to the rod body.
[0017] The working principle and beneficial effects of the utility model are as follows:
[0018] The elastic clamp automatic heating device provided by the utility model firstly sets a feeding assembly at the front end of the intermediate frequency heating furnace, pushes the elastic clamp into the heating channel through the pushing rod of the first cylinder, then drives the pull hook to rotate through the rotating device, the pull hook can hang the elastic piece, the second cylinder pulls the pull hook to pull the elastic piece out of the heating channel, the movement of the elastic clamp is completed by the first cylinder and the second cylinder, and the heating process is completed in the movement process, compared with the movement of the elastic clamp by the staff, the labor intensity of the staff can be reduced, and the risk of injury of the staff can be reduced. BRIEF DESCRIPTION OF DRAWINGS
[0019] The utility model will be explained in further detail in combination with the drawings and specific embodiments.
[0020] Figure 1 It is the structure diagram of the elastic clamp of the utility model;
[0021] Figure 2 It is the structure schematic diagram of the elastic clamp automatic heating device provided by the utility model embodiment;
[0022] In the drawing: 100, elastic clamp; 200, frame body; 300, intermediate frequency heating furnace; 301, heating channel; 400, feeding assembly; 410, material placing table; 420, first cylinder; 430, pushing rod; 440, first guide rail, 450, first sliding block; 500, material taking assembly; 510, material taking table; 520, second cylinder; 530, material pulling mechanism; 531, rotating device, 532, pull hook; 533, hook body; 540, second guide rail; 550, second sliding block; 551, mounting seat. SPECIFIC EMBODIMENT
[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0024] This embodiment provides an automatic heating device for an elastic clamp 100, which is used to complete the heating of such... Figure 1 Heating of the elastic clamp 100 of the structure shown. (Reference) Figure 2 As shown, the automatic heating device of the elastic clamp 100 in this embodiment includes a frame 200, a medium frequency heating furnace 300, a heat delivery component, and a material handling component 500.
[0025] The frame 200 serves as the foundation for installing components such as the medium-frequency heating furnace 300, the heat supply component, and the material handling component 500. Its specific structure can be configured as needed, and will not be described in detail here.
[0026] refer to Figure 2 As shown, the medium-frequency heating furnace 300 in this embodiment is located in the middle of the frame 200, and has a heating channel 301 through which the elastic clamp 100 passes to heat the elastic clamp 100. It should be noted that the medium-frequency heating furnace 300 can be an existing product, and its structure and working principle will not be described in detail here.
[0027] refer to Figure 2 As shown, the feeding assembly 400 of this embodiment includes a feeding platform 410, a first cylinder 420, and a pusher rod 430. The feeding platform 410 is fixed on the frame 200 and located in front of the heating channel 301. The first cylinder 420 is mounted on the frame 200, and the pusher rod 430 is connected to the telescopic rod of the first cylinder 420. Based on this structure, the telescopic rod of the first cylinder 420 can drive the pusher rod 430 to move, and the pusher rod 430 can push the elastic clamp 100 placed on the feeding platform 410 into the heating channel 301.
[0028] In this embodiment, a first guide member is provided on the frame 200, and a second guide member is slidably provided on the first guide member. The telescopic rod of the first cylinder 420 is connected to the second guide member, and one end of the push rod 430 is fixedly connected to the second guide member. As the telescopic rod extends and retracts, the second guide member can drive the push rod 430 to move axially along the heating channel 301.
[0029] That is, in the embodiment, the telescopic rod of the first cylinder 420 can drive the second guide to slide on the first guide, and the first guide drives the pushing rod 430 to slide to push the elastic clamp 100. Compared with directly pushing the pushing rod 430 by the first cylinder 420, the scheme in the embodiment can make the first cylinder 420 coincide with the rack 200 in the length direction, and can reduce the space occupation of the elastic clamp 100 automatic heating device.
[0030] In particular, in the embodiment, referring to Figure 1 , the first guide is a first guide rail 440 fixed on the rack 200, the length direction of the first guide rail 440 is parallel to the axis of the heating channel 301, and the second guide is a first sliding block 450 slidably arranged on the first guide rail 440.
[0031] In some embodiments, the first guide can also be two guide rods fixed on the rack 200 in parallel and spaced apart, and a guide hole capable of being slidably sleeved on the two guide rods is arranged on the first sliding block 450, which has the same principle, and will not be described here.
[0032] Referring to Figure 2 , the material taking assembly 500 of the embodiment includes a material taking table 510, a second cylinder 520 and a material pulling mechanism 530; the material taking table 510 is fixed on the rack 200 and located behind the heating channel 301, the second cylinder 520 is arranged on the rack 200, and the material pulling mechanism 530 includes a rotating device 531 connected with the output end of the second cylinder 520, and a pulling hook 532 capable of being rotated by the rotating device 531.
[0033] Based on the structure, the second cylinder 520 of the embodiment can first drive the pulling hook 532 to penetrate into the heating channel 301, and then drive the pulling hook 532 to rotate by the rotating device 531, so that the pulling hook 532 can hook the elastic clamp 100. Then the second cylinder 520 can drive the pulling hook 532 to move outward, and pull the elastic clamp 100 out of the heating channel 301 to the material taking table 510, waiting for subsequent processing.
[0034] In the embodiment, referring to Figure 2 , a second guide rail 540 is arranged on the rack 200, a second sliding block 550 is slidably arranged on the second guide rail 540, the telescopic rod of the second cylinder 520 is connected with the second sliding block 550, and a mounting seat 551 is fixed on the second sliding block 550, and the rotating device 531 is fixed on the mounting seat 551.
[0035] In the embodiment, the rotating device 531 is a rotary cylinder. In some embodiments, the rotating device 531 can also be a motor or other component capable of rotating the pulling hook 532.
[0036] Referring toFigure 2 As shown, the pull hook 532 of the present embodiment comprises a rod body coaxial and fixedly connected with the output end of the rotary cylinder, and a hook body 533 fixedly arranged at the other end of the rod body and perpendicular to the rod body.
[0037] In the present embodiment, by arranging the pull hook 532, when the hook body 533 is rotated to be parallel to the rod body, the pull hook 532 can be pushed by the second cylinder 520 to move above the elastic clamp 100, then the rotary device 531 can drive the rod body to rotate, so that the hook body 533 is rotated to be below the rod body, at this time, the hook body 533 can be rotated between the two clamping plates of the elastic clamp 100, so that the hook body 533 can pull the elastic clamp 100 to move.
[0038] Based on the overall structure described above, the working process of the elastic clamp 100 automatic heating device is as follows:
[0039] Firstly, the elastic clamp 100 to be heated is placed on the material placing table 410;
[0040] Secondly, the elastic clamp 100 on the material placing table 410 is pushed into the heating channel 301 of the intermediate frequency heating furnace 300 by the pushing rod 430 driven by the first cylinder 420;
[0041] Thirdly, the pull hook 532 is first driven by the second cylinder 520 to be deeply arranged in the heating channel 301, then the pull hook 532 is rotated by the rotary device 531, so that the hook body 533 of the pull hook 532 is rotated to be below the rod body and clamped into the two clamping plates of the elastic clamp 100; subsequently, the elastic clamp 100 is pulled out from the heating channel 301 to the material taking table 510 by the second cylinder 520, so that the heating of the elastic clamp 100 is completed, for subsequent processing.
[0042] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An automatic heating device for heating a V-shaped elastic clip (100), characterized in that, The utility model relates to a kind of elastic clamp heating device, including: Frame (200); Intermediate frequency heating furnace (300), be located on the frame (200), and with the heating passage (301) that the elastic clamp (100) passes to heat the elastic clamp (100); Feeding assembly (400), including placing table (410), first cylinder (420) and push material rod (430);The placing table (410) is fixed on the frame (200) and is located in front of the heating passage (301), the first cylinder (420) is located on the frame (200), and the push material rod (430) is connected with the telescopic rod of the first cylinder (420); Material taking assembly (500), including taking table (510), second cylinder (520) and pull material mechanism (530);The taking table (510) is fixed on the frame (200) and is located in rear of the heating passage (301), the second cylinder (520) is located on the frame (200), and the pull material mechanism (530) includes the rotating device (531) connected with the output end of the second cylinder (520), and the pull hook (532) can be rotated by the rotating device (531) and is driven.
2. The elastic clip (100) automatic heating device according to claim 1, characterized in that, First guide is equipped on the frame (200), second guide is slidably equipped on the first guide, the telescopic rod of the first cylinder (420) is connected with the second guide, and one end of the push material rod (430) is fixed with the second guide, with the telescopic rod, the second guide can drive the push material rod (430) moves along the axial direction of the heating passage (301).
3. The elastic clip (100) automatic heating device according to claim 2, characterized in that, The first guide is first guide rail (440) fixed on the frame (200), the length direction of the first guide rail (440) is parallel with the axis of the heating passage (301), and the second guide is first slider (450) slidably equipped on the first guide rail (440).
4. The elastic clip (100) automatic heating device according to claim 1, characterized in that, Second guide rail (540) is equipped on the frame (200) (200), second slider (550) is slidably equipped on the second guide rail (540), mounting seat (551) is fixed on the second slider (550), and rotating device (531) is fixed on the mounting seat (551).
5. The automatic heating device of the elastic clip (100) according to claim 4, characterized in that, The rotating device (531) is rotating cylinder.
6. The automatic heating device of the elastic clip (100) according to claim 5, characterized in that, The pull hook (532) includes rod body coaxial with the output end of the rotating cylinder and fixed, and hook body (533) is fixed on the other end of the rod body and perpendicular to the rod body.