Material flattening device

By designing a leveling device with a leveling surface trough and a hydraulic cylinder system, the problem of ore accumulation on the sintering machine was solved, achieving full combustion of the ore and improving efficiency.

CN223580619UActive Publication Date: 2025-11-21GUANGXI ZHONGJIN METAL TECH CO LTD +1
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Patent Information

Application Number
CN202422875122.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-11-21
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The ore material on the existing sintering machine tends to accumulate during feeding, making it difficult to burn completely, and there is a lack of effective material leveling devices.

Method used

A material leveling device was designed, comprising a material leveling trough, vertical connecting rods, stabilizing rods, a top mounting plate, and a hydraulic cylinder. The device achieves material leveling by extending and retracting the push rod of the hydraulic cylinder, adapting to different material leveling requirements and ensuring complete combustion.

Benefits of technology

This achieves continuous flatness of the ore on the sintering machine trolley, improves sintering efficiency, and ensures complete combustion of the ore.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material leveling device, which comprises a material leveling component, a material leveling component, a material leveling component, a material leveling component, a material leveling component, a material leveling component, a material leveling component, a material leveling component, a material leveling component, a material leveling component, a material leveling component and a material leveling component, and the driving part comprises a fixing frame, a hydraulic oil cylinder is movably installed on the inner side of the fixing frame, a connecting rotary knob is installed at one end of the hydraulic oil cylinder, and the connecting rotary knob is connected with the material leveling surface groove. Blanked materials of the material distributor are flattened by arranging the material flattening surface groove and the hydraulic oil cylinder, meanwhile, operation is easy and convenient, the expansion amount of the push rod of the hydraulic oil cylinder can be remotely operated to enable the material flattening device to reach a proper position, different material flattening requirements are met, and therefore the blanked materials are continuously flattened on the trolley surface of the sintering machine and fully combusted, and sintering efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of sintering machines, and in particular to a material leveling device. Background Technology

[0002] The sintering machine is suitable for sintering operations in large-scale ferrous metallurgical sintering plants. It is mainly used in large and medium-sized sintering plants for sintering iron ore powder. It is the main equipment in the exhaust sintering process and can sinter concentrate powder and rich ore powder of different compositions and particle sizes into blocks, and partially eliminate harmful impurities such as sulfur and phosphorus contained in the ore.

[0003] In existing sintering machines, the ore material tends to accumulate during feeding, making it difficult to achieve complete combustion. To address this, a material leveling device is proposed. Utility Model Content

[0004] In view of the problems existing in the prior art, the present invention is proposed.

[0005] Therefore, the technical problem that this utility model aims to solve is the lack of a material leveling device in the prior art.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a material leveling device, comprising,

[0007] The flat material component includes a flat material groove, a vertical connecting rod located at the top of the flat material groove, a stabilizing rod located on one side of the vertical connecting rod, and a top mounting plate located at the top of the vertical connecting rod;

[0008] The driving component includes a fixed frame, on the inner side of which a hydraulic cylinder is movably mounted. A connecting knob is installed at one end of the hydraulic cylinder, and the connecting knob is connected to the flat material groove.

[0009] In a preferred embodiment of the material leveling device of this utility model, two sets of connecting blocks are installed on the top of the top mounting plate, and mounting blocks are installed on the top of the connecting blocks.

[0010] In a preferred embodiment of the material leveling device described in this utility model, the mounting block can rotate on the connecting block.

[0011] In a preferred embodiment of the material leveling device described in this utility model, the lateral length of the material leveling groove and the stabilizing rod is longer than that of the top mounting plate.

[0012] In a preferred embodiment of the material leveling device described in this utility model, the stabilizing rod is welded from a 20mm thick steel plate.

[0013] In a preferred embodiment of the material leveling device described in this utility model, three sets of vertical connecting rods are installed between the material leveling groove and the top mounting plate.

[0014] In a preferred embodiment of the flat material device described in this utility model, the material of the vertical connecting rod is 120mm channel steel.

[0015] In a preferred embodiment of the flat material device described in this utility model, the vertical connecting rod and the stabilizing rod are fully welded using 506 welding rods.

[0016] In a preferred embodiment of the material leveling device described in this utility model, the hydraulic cylinder is model KHW80 / 45-380.

[0017] In a preferred embodiment of the material leveling device of this utility model, a connecting rod is installed on one side of the fixing frame, and a mounting flange is installed at one end of the connecting rod.

[0018] The beneficial effects of this utility model are as follows: by setting a flat material groove and a hydraulic cylinder, the material falling from the material distributor is flattened. At the same time, the operation is simple and convenient. The extension and retraction of the push rod of the hydraulic cylinder can be remotely controlled to make the material distributor reach the appropriate position to adapt to different material flattening requirements. This ensures that the material falling on the sintering machine trolley surface remains flat, burns completely, and increases sintering efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort. Among them:

[0020] Figure 1 A side view of the flattening device according to an embodiment of this utility model;

[0021] Figure 2 This is a schematic diagram of the axial structure of the flattening device according to one embodiment of the present invention. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0025] Furthermore, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0026] Example 1

[0027] Reference Figure 1 This embodiment provides a material leveling device, including,

[0028] The flat material component 100 includes a flat material surface groove 101, a vertical connecting rod 102 located at the top of the flat material surface groove 101, and a stabilizing rod 103 located on one side of the vertical connecting rod 102. The stabilizing rod 103 fixes the internal vertical connecting rod 102, increasing the overall stability of the device and preventing deformation. The stabilizing rod 103 is welded from a 20mm thick steel plate to ensure the overall strength of the device. The vertical connecting rod 102 and the stabilizing rod 103 are fully welded using 506 welding rods to avoid incomplete welding. 506 welding rods are commonly used. A top mounting plate 104 is located at the top of the vertical connecting rod 102. The top mounting plate 104 can fix the multiple vertical connecting rods 102 at the bottom. The lateral length of the flat material surface groove 101 and the stabilizing rod 103 is longer than that of the top mounting plate 104, increasing the length of the flat material surface groove 101 to accommodate a wider material surface.

[0029] Example 2

[0030] Reference Figure 2This is the second embodiment of the present invention. This embodiment is based on the previous embodiment, but differs from the previous embodiment in that it provides a driving component 200, including a fixing frame 201. The fixing frame 201 is used to install the device. A hydraulic cylinder 202 is movably installed on the inner side of the fixing frame 201. The hydraulic cylinder 202 can drive the flat material groove 101 to move downward. The model of the hydraulic cylinder 202 is KHW80 / 45-380, which is a common type of cylinder on the market. A connecting rod 204 is installed on one side of the fixing frame 201. A mounting flange 205 is installed at one end of the connecting rod 204. The mounting flange 205 facilitates the fixed installation of the device, allowing the device to be installed in a trolley.

[0031] Example 3

[0032] Reference Figure 1-2 This is the third embodiment of the present utility model. This embodiment is based on the previous embodiment, and differs from the previous embodiment in that: this embodiment provides a leveling device and a water collection well cover mechanism, combining the first and second embodiments.

[0033] Specifically, two sets of connecting blocks 105 are installed on the top of the top mounting plate 104. The connecting blocks 105 and the mounting blocks 106 are connected by a shaft and can rotate. The mounting blocks 106 are installed on the top of the connecting blocks 105 and can rotate on the connecting blocks 105. When the mounting blocks 106 are installed in the trolley, a connecting knob 203 is installed at one end of the hydraulic cylinder 202. The connecting knob 203 can easily change the angle of the hydraulic cylinder 202, thereby avoiding the hydraulic cylinder from affecting the normal operation of the device. The connecting knob 203 is connected to the flat material groove 101. When the hydraulic cylinder 202 extends, it drives the flat material component 100 to move downward, which can change the height of the flat material groove 101. At the same time, the trolley drives the entire device to move, so that the flat material groove 101 scrapes the ore and makes it better sintered.

[0034] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0035] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to the implementation of the present invention) may be omitted.

[0036] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A material leveling device, characterized by: Include, Flat material parts (100), including flat material surface groove (101), vertical connecting rod (102) on the top of the flat material surface groove (101), stabilizing rod (103) on one side of the vertical connecting rod (102), top mounting plate (104) on the top of the vertical connecting rod (102); Driving parts (200), including fixed frame (201), hydraulic oil cylinder (202) is movably mounted on the inner side of the fixed frame (201), connecting knob (203) is mounted on one end of the hydraulic oil cylinder (202), the connecting knob (203) is connected with the flat material surface groove (101).

2. The device of claim 1, wherein: The top of the top mounting plate (104) is provided with two groups of connecting blocks (105), and the top of the connecting block (105) is provided with a mounting block (106).

3. A device according to claim 2, wherein: The mounting block (106) can rotate on the connecting block (105).

4. The device of claim 3, wherein: The transverse length of the flat material surface groove (101) and the stabilizing rod (103) is longer than that of the top mounting plate (104).

5. The device of claim 4, wherein: The stabilizing rod (103) is welded with 20mm thick steel plate.

6. The device of claim 5, wherein: The vertical connecting rod (102) is provided with three groups of mounting plates between the flat material surface groove (101) and the top mounting plate (104).

7. A device according to claim 6, wherein: The material of the vertical connecting rod (102) is 120mm channel steel.

8. The device of claim 7, wherein: The vertical connecting rod (102) and the stabilizing rod (103) are full welded with 506 welding rod.

9. The screed of claim 8, wherein: The model of the hydraulic oil cylinder (202) is KHW80 / 45-380.

10. The device of claim 9, wherein: One side of the fixed frame (201) is provided with a connecting rod (204), and the connecting rod (204) is provided with a mounting flange (205) on one end.