Appearance detection device for compact siro spinning high count yarn
By designing an appearance inspection device for high-count compact sirospun yarn, which uses a detection probe and lighting to inspect the yarn's appearance and smoothness, and adjusts the winding speed through a drive system, the problem of lacking inspection devices in the production of high-count compact sirospun yarn is solved, and efficient product quality control is achieved.
Patent Information
- Application Number
- CN202423022815.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing compact sirospun high-count yarns require post-production testing of yarn appearance and smoothness to ensure product quality, but effective testing equipment is lacking.
A device for inspecting the appearance of compact Siro-spun high-count yarn was designed, comprising an inspection component, a lifting plate, an illumination lamp, a support roller, and a drive system. The yarn appearance and smoothness are inspected by an inspection probe and an illumination lamp, and the yarn winding speed and tension are adjusted by a drive motor and a cylinder to facilitate the inspection.
It enables efficient inspection of yarn appearance and smoothness, ensuring product quality and improving the practicality and effectiveness of the inspection.
Smart Images

Figure CN223581815U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing technology for high-count compact sirospun yarn, specifically to a device for inspecting the appearance of high-count compact sirospun yarn. Background Technology
[0002] Compact Siro-spun high-count yarn is a type of yarn that combines compact spinning and Siro spinning technologies, featuring high count, high strength, and low hairiness.
[0003] Compact Sirospun high-count yarns are suitable for high-end textiles, such as knitted and woven fabrics, due to their high strength, low fuzz, and smoothness. Because of their excellent fabric finish and low fuzz, they are also suitable for high-end clothing and home textiles.
[0004] In summary, compact Siro-spun high-count yarn is a type of yarn that combines the advantages of compact spinning and Siro spinning. It features high strength, low hairiness, and evenness, making it suitable for the production of high-end textiles.
[0005] However, it still has the following drawbacks in practical use:
[0006] In the production of existing compact sirospun high-count yarns, because compact sirospun high-count yarns are high-end textiles, extra attention is paid to the quality of the yarn's appearance and smoothness. Therefore, the appearance of the yarn needs to be inspected after production in order to control product quality. Utility Model Content
[0007] The purpose of this invention is to provide an appearance inspection device for compact sirospun high-count yarn, in order to solve the problem mentioned in the background art that, during the production of existing compact sirospun high-count yarn, since compact sirospun high-count yarn is a high-end textile, extra attention is paid to the quality of the yarn's appearance and smoothness. Therefore, it is necessary to inspect the appearance of the yarn after production in order to control product quality.
[0008] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0009] This utility model is an appearance inspection device for compact Sirospun high-count yarn, including a base: a box is fixedly installed on the top of the base, and an inspection component is provided on the front side of the box;
[0010] The detection assembly includes two symmetrically distributed fixed plates, a lifting plate, a detection probe, and a lighting lamp. A drive rod is movably arranged on the surface of each of the two fixed plates. A lifting plate is fixedly installed at the end of each of the two drive rods that are close to each other. A detection probe is fixedly installed inside the side of each of the two lifting plates that are close to each other. A lighting lamp is fixedly installed on both sides of each of the two lifting plates.
[0011] Furthermore, two support rollers are fixedly installed on the front side of the housing, and both support rollers are located between the two sets of detection components.
[0012] Furthermore, electric push rods are fixedly installed on the opposite sides of the two fixed plates, and the output ends of the two electric push rods are respectively fixedly connected to one end of the corresponding drive rod.
[0013] Furthermore, a display screen is fixedly installed on the left side of the box, and the display screen is electrically connected to both detection probes. A placement cylinder is rotatably connected to the front side of the box.
[0014] Furthermore, a fixed frame is fixedly installed on the top of the base, a drive shaft is rotatably connected to the front side of the fixed frame, a first connecting frame is fixedly installed at the front end of the drive shaft, a second connecting frame is fixedly installed at the front side of the first connecting frame, a drive motor is fixedly installed at the rear side of the fixed frame, and the output end of the drive motor is fixedly connected to the rear end of the drive shaft.
[0015] Furthermore, four sets of limiting grooves are equally spaced inside the second connecting frame. Each set of limiting grooves has a slider embedded and slidably disposed inside, and an adjusting rod is fixedly installed on the front side of each slider.
[0016] Furthermore, a cylinder is fixedly installed on the front side of the first connecting frame, and a telescopic rod is fixedly connected to the output end of the cylinder. Connecting rods are equidistantly hinged to the outside of the telescopic rod, and the end of each connecting rod away from the telescopic rod is movably hinged to the rear side of the corresponding slider.
[0017] This utility model has the following beneficial effects:
[0018] I. This utility model, by setting up detection components, allows the yarn to pass between two detection components during its movement. The detection probe detects the appearance and smoothness of the yarn surface. By setting up an illumination lamp, the yarn surface can be kept under illumination, achieving sufficient detection of the yarn surface in conjunction with the detection probe, thus realizing the detection of the yarn appearance. It is highly practical.
[0019] II. Based on the above-mentioned beneficial effects, by setting up a drive motor, the operator can start the drive motor to drive multiple connecting rods to wind the yarn. During the winding process, the distance between the multiple connecting rods can be adjusted by starting the cylinder, thereby meeting the conditions for the yarn winding speed and winding tightness, thus better cooperating with the detection components for detection and playing an auxiliary detection role. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a front view of the overall structure of this utility model;
[0023] Figure 3 This is a three-dimensional view of the overall structure of this utility model from the right side;
[0024] Figure 4 This is a three-dimensional schematic diagram of the right side of another overall structure of this utility model.
[0025] The attached diagram lists the components represented by each number as follows:
[0026] In the diagram: 1. Base; 2. Housing; 3. Fixing plate; 4. Lifting plate; 5. Detection probe; 6. Lighting lamp; 7. Drive rod; 8. Cylinder; 9. Connecting rod; 10. Telescopic rod; 11. Support roller; 12. Electric push rod; 13. Display screen; 14. Placement cylinder; 15. Fixing frame; 16. Drive shaft; 17. First connecting frame; 18. Second connecting frame; 19. Drive motor; 20. Limiting groove; 21. Slider; 22. Adjusting rod. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0029] Please see Figure 1-4 As shown, this utility model is an appearance inspection device for compact Sirospun high-count yarn, including a base 1: a box 2 is fixedly installed on the top of the base 1, and an inspection component is provided on the front side of the box 2;
[0030] The detection assembly includes two symmetrically distributed fixed plates 3, a lifting plate 4, a detection probe 5, and an illumination lamp 6. Drive rods 7 are movably mounted on the surfaces of both fixed plates 3. A lifting plate 4 is fixedly installed at the end of each drive rod 7 that is close to each other. A detection probe 5 is fixedly installed inside the side of each lifting plate 4 that is close to each other. Illumination lamps 6 are fixedly installed on both sides of each lifting plate 4.
[0031] The detection component uses the detection probe 5 to detect the appearance and smoothness of the yarn. The lifting plate 4 is used to support and move the detection probe 5. The lighting lamp 6 illuminates the surface of the yarn to ensure that the yarn is under illumination for smoothness and appearance detection. The drive rod 7 is used to move the lifting plate 4.
[0032] Two support rollers 11 are fixedly installed on the front side of the housing 2, and both support rollers 11 are located between the two sets of detection components;
[0033] The support roller 11 is used to provide auxiliary support during yarn winding detection;
[0034] Electric push rods 12 are fixedly installed on the opposite sides of the two fixed plates 3, and the output ends of the two electric push rods 12 are respectively fixedly connected to one end of the corresponding drive rod 7.
[0035] The electric push rod 12 serves as the driving source for the drive rod 7;
[0036] A display screen 13 is fixedly installed on the left side of the housing 2. The display screen 13 is electrically connected to the two detection probes 5. A placement cylinder 14 is rotatably connected to the front side of the housing 2.
[0037] The display screen 13 is used to display the detection data of the detection probe 5, and the placement tube 14 is used to install the yarn to be tested;
[0038] Working principle: First, the operator installs the yarn on the placement cylinder 14, then turns on the light 6 and the electric push rod 12. The electric push rod 12 starts and drives the detection probe 5 on the lifting plate 4 to move up and down through the drive rod 7, thereby adjusting the detection distance. When the yarn passes between the two detection components during the movement, the detection probe 5 detects the appearance and smoothness of the yarn surface.
[0039] Please see Figure 1-4 As shown, in this embodiment, based on the above embodiment, a fixed frame 15 is fixedly installed on the top of the base 1, a drive shaft 16 is rotatably connected to the front side of the fixed frame 15, a first connecting frame 17 is fixedly installed at the front end of the drive shaft 16, a second connecting frame 18 is fixedly installed at the front side of the first connecting frame 17, a drive motor 19 is fixedly installed at the rear side of the fixed frame 15, and the output end of the drive motor 19 is fixedly connected to the rear end of the drive shaft 16.
[0040] The mounting bracket 15 is used to support the drive motor 19 and the components on the drive shaft 16, with the drive motor 19 serving as the drive source for the drive shaft 16;
[0041] The second connecting frame 18 has four sets of limiting grooves 20 evenly spaced inside. Each set of limiting grooves 20 has a slider 21 embedded and slidably arranged inside. Each slider 21 has an adjusting rod 22 fixedly installed on the front side.
[0042] The limiting groove 20 is used to limit and assist the movement of the slider 21, and multiple adjusting rods 22 are used to wind up the yarn.
[0043] A cylinder 8 is fixedly installed on the front side of the first connecting frame 17. A telescopic rod 10 is fixedly connected to the output end of the cylinder 8. Connecting rods 9 are movably hinged at equal intervals on the outside of the telescopic rod 10. The end of each connecting rod 9 away from the telescopic rod 10 is movably hinged to the rear side of the corresponding slider 21.
[0044] The cylinder 8 serves as the driving source for the telescopic rod 10. The movement of the telescopic rod 10 drives multiple sliders 21 to move closer or further apart through the connecting rod 9, thereby adjusting the distance between the adjusting rods 22.
[0045] Working principle: By starting the drive motor 19, the drive motor 19 drives the drive shaft 16 to rotate. The rotation of the drive shaft 16 drives the first connecting frame 17 and the second connecting frame 18 to rotate. The rotation of the second connecting frame 18 winds up the yarn through the surface connecting rod 9. By starting the cylinder 8, the cylinder 8 drives the telescopic rod 10 to move. The movement of the telescopic rod 10 drives multiple sliders 21 to move closer or further apart through the connecting rod 9, thereby adjusting the distance between the adjusting rods 22 to meet the conditions for the yarn winding rate and winding tightness, thus better cooperating with the detection component for detection.
[0046] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A device for inspecting the appearance of compact Sirospun high-count yarn, characterized in that, Includes a base (1): a box (2) is fixedly installed on the top of the base (1), and a detection component is provided on the front side of the box (2); The detection assembly includes two symmetrically distributed fixed plates (3), a lifting plate (4), a detection probe (5), and a lighting lamp (6). A drive rod (7) is movably arranged on the surface of each of the two fixed plates (3). A lifting plate (4) is fixedly installed at the end of each of the two drive rods (7) that is close to each other. A detection probe (5) is fixedly installed inside the side of each of the two lifting plates (4) that is close to each other. A lighting lamp (6) is fixedly installed on both sides of each of the two lifting plates (4).
2. The appearance inspection device for compact Sirospun high-count yarn according to claim 1, characterized in that: Two support rollers (11) are fixedly installed on the front side of the housing (2), and both support rollers (11) are located between the two sets of detection components.
3. The appearance inspection device for compact Sirospun high-count yarn according to claim 1, characterized in that: Electric push rods (12) are fixedly installed on the opposite sides of the two fixed plates (3), and the output ends of the two electric push rods (12) are respectively fixedly connected to one end of the corresponding drive rod (7).
4. The appearance inspection device for compact Sirospun high-count yarn according to claim 1, characterized in that: A display screen (13) is fixedly installed on the left side of the box (2). The display screen (13) is electrically connected to two detection probes (5). A placement cylinder (14) is rotatably connected to the front side of the box (2).
5. The appearance inspection device for compact Sirospun high-count yarn according to claim 1, characterized in that: A mounting bracket (15) is fixedly installed on the top of the base (1). A drive shaft (16) is rotatably connected to the front side of the mounting bracket (15). A first connecting bracket (17) is fixedly installed at the front end of the drive shaft (16). A second connecting bracket (18) is fixedly installed at the front side of the first connecting bracket (17). A drive motor (19) is fixedly installed at the rear side of the mounting bracket (15). The output end of the drive motor (19) is fixedly connected to the rear end of the drive shaft (16).
6. The appearance inspection device for compact Sirospun high-count yarn according to claim 5, characterized in that: The second connecting frame (18) has four sets of limiting grooves (20) evenly spaced inside. Each set of limiting grooves (20) has a slider (21) embedded and slidably arranged inside. Each slider (21) has an adjusting rod (22) fixedly installed on the front side.
7. The appearance inspection device for compact Sirospun high-count yarn according to claim 6, characterized in that: A cylinder (8) is fixedly installed on the front side of the first connecting frame (17). A telescopic rod (10) is fixedly connected to the output end of the cylinder (8). Connecting rods (9) are equidistantly hinged on the outside of the telescopic rod (10). The end of each connecting rod (9) away from the telescopic rod (10) is movably hinged to the rear side of the corresponding slider (21).