Wire arranging mechanism for relay winding equipment

The integrated wiring mechanism solves the problem of inconvenient installation and disassembly of copper wire and relay coil in existing technologies, enabling convenient installation and disassembly operations, and is suitable for relay coils of different sizes.

CN223582819UActive Publication Date: 2025-11-21SHENZHEN TECHSEAS OIL FIELD ENG COMPANY
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Patent Information

Application Number
CN202422485743.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-11-21
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Existing wiring mechanisms are inconvenient for installing and disassembling coiled copper wire and relay coils.

Method used

An integrated wire winding mechanism was designed, including a clamping and fixing mechanism, a lateral movement mechanism, and a positioning mechanism. The clamping and fixing mechanism clamps the relay coil, the lateral movement mechanism controls the movement of the coiled copper wire, and the positioning mechanism positions the copper wire core, thereby achieving uniform winding of the copper wire and convenient installation and disassembly.

Benefits of technology

It enables convenient installation and disassembly of relay coils of different sizes, facilitates the installation and disassembly of coiled copper wire, and improves operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of relay processing and manufacturing, and provides a winding displacement mechanism for relay winding equipment. The frame is fixedly mounted on the base, and a mounting station for mounting relay winding equipment is arranged in the frame; the clamping and fixing mechanism is arranged on the frame and corresponds to the mounting station; the clamping and fixing mechanism is used for clamping and mounting a relay coil mounted on the relay winding equipment; the coiled copper wire is rotationally assembled in the frame; the transverse moving mechanism and the positioning mechanism are installed on the frame. According to the wire arrangement mechanism for the relay winding equipment, the winding position of a copper wire can be controlled, the coiled copper wire and a relay coil can be conveniently mounted, dismounted and replaced, meanwhile, the wire arrangement mechanism can be suitable for relay coils of different sizes, and operation is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to relay processing and manufacturing technical field, especially relate to a wire arrangement mechanism for relay winding equipment. BACKGROUND

[0002] Relay is a kind of electric control device, has the interactive relationship between control system (also called input loop) and controlled system (also called output loop), usually applied in the control circuit of automation. For example, in the oilfield platform integrated with early warning, fire control, control and monitoring system, relay plays the role of automatic regulation, safety protection and conversion circuit.

[0003] In the processing of relay, usually need to use winding equipment to wind copper wire on relay coil, and through wire arrangement mechanism to assist winding equipment, the winding position of copper wire is controlled.

[0004] Although the existing wire arrangement mechanism can control the winding position of copper wire, but it is inconvenient to install and dismount coiled copper wire and relay coil, and there is certain improvement. UTILITY MODEL CONTENTS

[0005] The utility model provides a wire arrangement mechanism for relay winding equipment, aims at solving the inconvenient problem of existing wire arrangement mechanism when installing and dismounting coiled copper wire and relay coil.

[0006] To solve the above problems, the utility model is realized in this way, a wire arrangement mechanism for relay winding equipment, it include: base;Fixed mounting on the frame of the base, the frame is equipped with the installation station for the relay winding equipment installation;Setting up in the frame with the installation station corresponding clamping fixed mechanism, the clamping fixed mechanism is used for clamping installation to the relay coil installed on the relay winding equipment;Rotary assembly in the frame coiled copper wire;Install the horizontal movement mechanism and positioning mechanism on the frame;The horizontal movement mechanism is used for controlling the reciprocating movement of the coiled copper wire relative to the length direction of the relay coil;The positioning mechanism is used for clamping positioning to the cylinder core of the coiled copper wire.

[0007] Preferably, the clamping fixed mechanism includes: a group of limiting grooves opened in the base;Fixed mounting in the inner wall of the base and being used for providing power double-shaft motor;First screw rod is fixedly installed at the two output shaft ends of the double-shaft motor, and the two first screw rods are rotatably connected with the inner wall of the base;Sliding plate is threadedly sleeved on the two first screw rods, and the two sliding plates are slidably connected with the two inner walls of the two limiting grooves;Two rotating shafts are rotatably installed on the two sliding plates on the side close to each other;Two positioning members are fixedly installed on the two rotating shafts on the side close to each other.

[0008] Preferably, the wire arrangement mechanism comprises a first motor, a driving gear, a driven gear and a first limiting rod, the first motor is fixedly installed on the sliding plate, the driving gear is fixedly sleeved on the output shaft of the first motor, the driven gear is fixedly sleeved on the rotating shaft, the driving gear is engaged with the driven gear, and the first limiting rod is fixedly installed on the inner wall of the base.

[0009] Preferably, the transverse moving mechanism comprises a second screw rod rotatably installed on the inner wall of the frame, a second motor fixedly installed on one side of the frame and connected with the second screw rod, a sliding block threadedly sleeved on the second screw rod, and a second limiting rod fixedly installed on the inner wall of the frame and slidably connected with the sliding block.

[0010] Preferably, the positioning mechanism comprises a mounting frame fixedly installed on the bottom of the sliding block, a positioning rod rotatably installed on the inner wall of the mounting frame, a sliding rod slidably installed on the mounting frame and oppositely arranged with the positioning rod, a baffle fixedly installed on one end of the sliding rod, a positioning block rotatably installed on the baffle, a spring slidably sleeved on the sliding rod and used for assisting in fixing the copper wire, the two ends of the spring abutting against the inner wall of the mounting frame and the baffle, a pull ring fixedly installed on one end of the sliding rod, the one end of the sliding rod extending out of the inner wall of the mounting frame, and the pull ring being arranged at the one end of the sliding rod extending out of the inner wall of the mounting frame.

[0011] Preferably, the two ends of the copper wire are provided with clamping grooves, and the two clamping grooves are matched with the positioning rod and the positioning block respectively.

[0012] Preferably, a guide groove is formed in the mounting frame, two guide wheels are rotatably installed on the inner wall of the guide groove, the two guide wheels are adjacently arranged, and the copper wire can be clamped between the two guide wheels.

[0013] Preferably, a controller is arranged on the frame, the controller is electrically connected with the double-shaft motor, the first motor and the second motor, a plurality of avoiding openings are formed in the frame, the avoiding openings are arranged on the opposite sides of the frame respectively, and the mounting frame is located between the two avoiding openings.

[0014] Preferably, recesses are formed at the two sides of the relay coil, and the two recesses are matched with the two positioning members respectively.

[0015] Preferably, the pull ring is made of stainless steel.

[0016] Compared with the related art, the wire arrangement mechanism for the relay winding equipment has the following beneficial effects:

[0017] The winding mechanism for relay winding equipment has the clamping fixing mechanism, the transverse moving mechanism, the positioning mechanism and the coiled copper wire assembly organically combined together, so that the relay coil with different sizes can be conveniently installed and dismounted, and the coiled copper wire can be conveniently installed and dismounted. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a front view cross section schematic diagram of the winding mechanism for relay winding equipment provided by the utility model;

[0019] Figure 2 is a structure schematic diagram of the rotating shaft and the positioning member in the utility model;

[0020] Figure 3 is Figure 1 the enlarged structure schematic diagram of the A part shown in the utility model;

[0021] Figure 4 is Figure 1 the enlarged structure schematic diagram of the B part shown in the utility model;

[0022] Figure 5 is Figure 1 the enlarged structure schematic diagram of the C part shown in the utility model.

[0023] Reference signs: 1, base; 2, frame; 3, avoiding opening; 4, limiting groove; 5, double-shaft motor; 6, first screw rod; 7, sliding plate; 8, rotating shaft; 9, positioning member; 10, first limiting rod; 11, first motor; 12, driving gear; 13, driven gear; 14, second screw rod; 15, second motor; 16, sliding block; 17, second limiting rod; 18, mounting frame; 19, positioning rod; 20, sliding rod; 21, baffle; 22, positioning block; 23, spring; 24, pull ring; 25, coiled copper wire; 26, clamping groove; 27, guide groove; 28, guide wheel; 29, controller. DETAILED DESCRIPTION

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0025] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0026] This utility model embodiment provides a wiring mechanism for a relay winding device, such as... Figures 1-5 As shown, the wiring mechanism for the relay winding device includes: a base 1; a frame 2 fixedly mounted on the base 1, the frame 2 having an installation station for installing the relay winding device; a clamping and fixing mechanism on the frame 2 corresponding to the installation station, the clamping and fixing mechanism being used to clamp and install the relay coil installed on the relay winding device; a coiled copper wire 25 rotatably assembled within the frame 2; a transverse movement mechanism and a positioning mechanism mounted on the frame 2; the transverse movement mechanism being used to control the coiled copper wire 25 to reciprocate relative to the length direction of the relay coil, so that the copper wire on the coiled copper wire 25 can be evenly wound around the surface of the relay coil; the positioning mechanism being used to clamp and position the core of the coiled copper wire 25.

[0027] In this embodiment, a transverse mechanism is provided to control the reciprocating movement of the coiled copper wire 25 relative to the length direction of the relay coil, so that the copper wire on the coiled copper wire 25 can be evenly wound around the surface of the relay coil. A positioning mechanism is used to clamp and position the core of the coiled copper wire 25. The clamping and fixing mechanism is set on the base 1 and is specifically used to clamp and position the relay coil.

[0028] In summary, the relay winding equipment of the utility model, through the design of integration, the base 1, frame 2, limit groove 4, clamping fixing mechanism, horizontal moving mechanism, positioning mechanism and the components such as copper wire 25 of winding are designed ingeniously, and the copper wire of winding is convenient to install and disassemble.

[0029] In the further preferred embodiment of the utility model, the clamping fixing mechanism comprises: a group of limit grooves 4 opened on the base 1; a double-shaft motor 5 fixedly installed on the inner wall of the base 1 and used for providing power; first screws 6 fixedly installed at the two output shaft ends of the double-shaft motor 5 respectively, both of the first screws 6 are rotationally connected with the inner wall of the base 1; sliding plates 7 threadedly sleeved on the two first screws 6 respectively, both of the sliding plates 7 are slidingly connected with the inner walls of the two limit grooves 4 respectively; two rotating shafts 8 rotationally installed on the sides of the two sliding plates 7 close to each other respectively; and two positioning pieces 9 fixedly installed at the ends of the two rotating shafts 8 close to each other respectively.

[0030] In the embodiment, the rotation of the two first screws 6 driven by the double-shaft motor 5 can make the two sliding plates 7 and the two positioning pieces 9 close to or away from each other, and the two positioning pieces 9 close to each other can clamp and fix the relay coil, so that the relay coil is clamped and positioned, and the relay coils of different sizes are convenient to install and disassemble.

[0031] In the further preferred embodiment of the utility model, the wire arranging mechanism comprises a first motor 11, a driving gear 12, a driven gear 13 and a first limiting rod 10, the first motor 11 is fixedly installed on the sliding plate 7, the driving gear 12 is fixedly sleeved on the output shaft of the first motor 11, the driven gear 13 is fixedly sleeved on the rotating shaft 8, the driving gear 12 is engaged with the driven gear 13, and the first limiting rod 10 is fixedly installed on the inner wall of the base 1, and a plurality of first limiting rods 10 are slidingly connected with the two sliding plates 7.

[0032] In the embodiment, the rotating shaft 8 can be driven to rotate through the first motor 11, the driving gear 12 and the driven gear 13, the positioning piece 9 can be driven to rotate through the rotating shaft 8, and the relay coil can be driven to rotate, so that the copper wire is wound on the relay coil.

[0033] In the further preferred embodiment of the utility model, the horizontal moving mechanism comprises: a second screw 14 rotationally installed on the inner wall of the frame 2; a second motor 15 fixedly installed on one side of the frame 2 and connected with the second screw 14; a sliding block 16 threadedly sleeved on the second screw 14; and a second limiting rod 17 fixedly installed on the inner wall of the frame 2 and slidingly connected with the sliding block 16.

[0034] In the embodiment, the second motor 15 drives the second screw 14 to rotate, the sliding block 16 is driven to move transversely along the second limiting rod 17, the positioning mechanism and the coiled copper wire 25 are driven to move transversely through the sliding block 16.

[0035] In the further preferred embodiment of the utility model, the positioning mechanism comprises: a mounting frame 18 fixedly installed at the bottom of the sliding block 16; a positioning rod 19 rotatably installed on the inner wall of the mounting frame 18; a sliding rod 20 slidably installed on the mounting frame 18, the sliding rod 20 is oppositely arranged with the positioning rod 19; a baffle 21 fixedly installed at one end of the sliding rod 20; a positioning block 22 rotatably installed on the baffle 21; a spring 23 slidably sleeved on the sliding rod 20, both ends of the spring 23 abut against the inner wall of the mounting frame 18 and the baffle 21; a pull ring 24 fixedly installed at one end of the sliding rod 20, one end of the sliding rod 20 extends out of the inner wall of the mounting frame 18, and the pull ring 24 is arranged at the end of the sliding rod 20 extending out of the inner wall of the mounting frame 18.

[0036] In the further preferred embodiment of the utility model, the coiled copper wire 25 is provided with a clamping groove 26 at both ends, and the two clamping grooves 26 are respectively matched with the positioning rod 19 and the positioning block 22. In the embodiment, the positioning rod 19 and the positioning block 22 are respectively clamped into the two clamping grooves 26 to install and position the coiled copper wire 25.

[0037] In the embodiment, the coiled copper wire 25 is used to pay out the copper wire, and the positioning rod 19 and the positioning block 22 are respectively clamped into the two clamping grooves 26 to install and position the coiled copper wire 25.

[0038] In the further preferred embodiment of the utility model, a guide groove 27 is formed in the mounting frame 18, two guide wheels 28 are rotatably installed on the inner wall of the guide groove 27, and the two guide wheels 28 are adjacently arranged, and the copper wire can be clamped between the two guide wheels 28.

[0039] In the embodiment, the two guide wheels 28 are used to guide the copper wire.

[0040] In the further preferred embodiment of the utility model, a controller 29 is arranged on the frame 2, the controller 29 is electrically connected with the double-shaft motor 5, the first motor 11 and the second motor 15, a plurality of avoiding openings 3 are formed in the frame 2, the avoiding openings 3 can be respectively arranged on the opposite sides of the frame 2, the mounting frame 18 is correspondingly inserted into the avoiding openings 3 when transversely moving, and the mounting frame 18 is located between the two avoiding openings 3.

[0041] In the embodiment, the controller 29 is used to control the double-shaft motor 5, the first motor 11 and the second motor 15. In the embodiment, the controller 29 is used to control the double-shaft motor 5, the first motor 11 and the second motor 15.

[0042] Further preferably, the two sides of the relay coil are provided with grooves, and the two grooves are respectively matched with the two positioning members 9.

[0043] In the embodiment, the relay coil is positioned by connecting the grooves on the two sides of the relay coil with the two positioning members 9.

[0044] Further preferably, the pull ring 24 is made of stainless steel.

[0045] In the embodiment, the pull ring 24 can drive the sliding rod 20 to move to one side.

[0046] In summary, compared with the related art, the device is provided with a clamping and fixing mechanism on the base 1, which is specially used for clamping and fixing the relay coil, the positioning mechanism is used for clamping and positioning the cylindrical core of the coiled copper wire 25, and the transverse moving mechanism is used for controlling the reciprocating movement of the coiled copper wire 25 relative to the length direction of the relay coil, so that the copper wire on the coiled copper wire 25 can be uniformly wound on the surface of the relay coil; the wire arranging mechanism is used for driving the relay coil to rotate as a whole, so that the copper wire is wound on the relay coil, the winding position of the copper wire can be controlled, the coiled copper wire 25 and the relay coil are convenient to install and disassemble and replace, and the device can be applied to relay coils of different sizes, and the operation is relatively convenient.

[0047] In several embodiments provided in the application, it should be understood that the disclosed device can be implemented by other ways.

[0048] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can combine, add or delete the features of the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions, which also fall within the scope of the present application.

Claims

1. A wire-laying mechanism for a relay winding device, characterized in that, include: Base; A frame fixedly mounted on the base, wherein the frame is provided with an installation station for installing relay winding equipment; A clamping and fixing mechanism is provided on the frame corresponding to the installation station. The clamping and fixing mechanism is used to clamp and install the relay coil installed on the relay winding device. Rotate the coiled copper wire assembled within the frame; A transverse movement mechanism and a positioning mechanism are mounted on the frame; the transverse movement mechanism is used to control the reciprocating movement of the coiled copper wire relative to the length direction of the relay coil; the positioning mechanism is used to clamp and position the core of the coiled copper wire. The lateral movement mechanism includes: Rotate the second screw installed on the inner wall of the frame; A second motor is fixedly installed on one side of the frame and connected to the second screw, the second motor being used to drive the second screw to rotate; A slider threaded onto the second screw; and a second limiting rod fixedly installed on the inner wall of the frame and slidably connected to the slider; The positioning mechanism includes: A mounting bracket fixedly installed at the bottom of the slider; a positioning rod rotatably installed on the inner wall of the mounting bracket; a sliding rod slidably installed on the mounting bracket, the sliding rod being arranged opposite to the positioning rod; and a baffle fixedly installed at one end of the sliding rod; Rotate the positioning block mounted on the baffle; A spring is slidably sleeved on the sliding rod for auxiliary fixing of the coiled copper wire, with both ends of the spring abutting against the baffle and the inner wall of the mounting bracket; A pull ring is fixedly installed at one end of the sliding rod, with one end of the sliding rod extending out of the inner wall of the mounting frame, and the pull ring is located at the outer end of the sliding rod extending out of the inner wall of the mounting frame.

2. The wiring mechanism for a relay winding device as described in claim 1, characterized in that, The clamping and fixing mechanism includes: A set of limiting grooves formed on the base; A dual-axis motor that is fixedly installed on the inner wall of the base and is used to provide power; First screws are respectively fixedly installed at the ends of the two output shafts of the dual-axis motor, and both first screws are rotatably connected to the inner wall of the base; Sliding plates are respectively threaded onto the two first screws, and the two sliding plates are slidably connected to the inner walls of the two limiting grooves on both sides; Two rotating shafts, each mounted on one side of the two sliding plates that are close to each other, are rotated respectively. Two positioning components are respectively fixedly installed at one end of the two rotating shafts that are close to each other.

3. The wiring mechanism for a relay winding device as described in claim 2, characterized in that, The wiring mechanism includes a first motor, a driving gear, a driven gear, and a first limiting rod. The first motor is fixedly mounted on the sliding plate. The driving gear is fixedly sleeved on the output shaft of the first motor. The driven gear is fixedly sleeved on the rotating shaft. The driving gear meshes with the driven gear. The first limiting rod is fixedly mounted on the inner wall of the base. Multiple first limiting rods are slidably connected to two sliding plates.

4. The wiring mechanism for a relay winding device as described in claim 3, characterized in that, Both ends of the coiled copper wire are provided with slots, and the two slots are respectively adapted to the positioning rod and the positioning block.

5. The wiring mechanism for a relay winding device as described in claim 4, characterized in that, Two guide wheels are rotatably mounted on the mounting bracket, and the two guide wheels are arranged adjacent to each other, with a copper wire sandwiched between the two guide wheels.

6. The wiring mechanism for a relay winding device as described in claim 5, characterized in that, The mounting bracket has guide grooves for mounting the guide wheels.

7. The wiring mechanism for a relay winding device as described in claim 2, characterized in that, A controller is provided on the frame, and the controller is electrically connected to the dual-axis motor, the first motor and the second motor. Multiple clearance openings are provided on the frame, and the clearance openings are respectively provided on opposite sides of the frame. The mounting bracket is located between two clearance openings.

8. The wiring mechanism for a relay winding device as described in claim 6, characterized in that, The relay coil has grooves on both sides, and the two grooves are respectively adapted to the two positioning members.