Die for group of copper wire windings

By designing the template group and connecting plate structure of the copper wire winding mold, the problem of low maintenance efficiency caused by the single model of the existing mold was solved. The flexible adjustment of the copper wire winding radius and the convenient installation and disassembly of the template were realized, which improved the efficiency and stability of motor maintenance.

CN223584009UActive Publication Date: 2025-11-21HEBEI ZHONGCI TECH CO LTD
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Patent Information

Application Number
CN202520259177.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-11-21
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

The existing winding molds can only be used for one type of motor, which leads to frequent mold replacements during motor maintenance. The disassembly and installation are cumbersome and affect maintenance efficiency.

Method used

A set of copper wire winding molds was designed, including template groups and connecting plates. The template groups are moved towards each other or relative to each other by T-shaped rods to control the copper wire winding radius. The stability of the template connection is enhanced by reset springs and fixing blocks, and the templates are easy to disassemble by auxiliary rods and auxiliary springs.

Benefits of technology

This allows for flexible adjustment of the copper wire winding radius without replacing the entire mold, improving motor maintenance efficiency and stability, and simplifying the installation and disassembly process of the template.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of motors, in particular to a copper wire winding die which comprises two die plate sets and a connecting plate, one die plate set comprises a plurality of die plates, auxiliary plates are fixedly installed at the top ends of the die plates, bosses are fixedly installed at the bottom ends of the die plates, and the side wall of the boss of the upper die plate abuts against the bottom end of the side wall of the auxiliary plate of the lower die plate. Two connecting holes are vertically formed in one template; a plurality of grooves and a strip-shaped hole are formed in the top end of the connecting plate, the projection of the forming direction of the grooves and the projection of the forming direction of the strip-shaped hole on the horizontal plane are perpendicular to each other, two T-shaped rods are installed on the connecting plate, the horizontal ends of the T-shaped rods are erected in the grooves, the vertical ends of the T-shaped rods vertically penetrate through the strip-shaped hole, and U-shaped threaded rods are fixedly installed at the vertical ends of the T-shaped rods; the two ends of each U-shaped threaded rod penetrate through the connecting holes in the same set of formworks from top to bottom and are fixed through first nuts. The effect of improving the maintenance efficiency of the motor is achieved.
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Description

Technical Field

[0001] This application relates to the field of electric motors, and more particularly to a set of copper wire winding molds. Background Technology

[0002] Electric motors are widely used in industrial and mining production. During the use of electric motors, copper wire burnout failures often occur, requiring urgent overhaul. During the overhaul of electric motors, a variety of specialized repair tools are needed, among which the most important tool is the electric motor winding machine. The core component of the winding machine is the copper wire winding mold, and the operating conditions of the winding machine directly determine the repair speed and the quality of the motor's operation after repair.

[0003] Existing winding molds can only be used for the maintenance of one type of motor. Since there are many different types and power levels of motors used in enterprise production, different winding molds need to be replaced during motor maintenance. Disassembly and installation are cumbersome, time-consuming, and labor-intensive, which affects maintenance efficiency. Utility Model Content

[0004] To improve the maintenance efficiency of motors, this application provides a set of copper wire winding molds.

[0005] The copper wire winding mold provided in this application adopts the following technical solution:

[0006] A set of copper wire winding molds, including;

[0007] The template group comprises two sets, each template group including multiple templates. An auxiliary plate is fixedly installed at the top of each template, and a boss is fixedly installed at the bottom of each template. The side wall of the boss of the upper template abuts against the bottom end of the side wall of the auxiliary plate of the lower template. A receiving groove is formed at the end of the boss near the auxiliary plate. A return spring is fixedly installed at the bottom of the receiving groove. A fixing block is fixedly installed at the end of the return spring away from the bottom of the receiving groove. An auxiliary hole corresponding to the receiving groove is horizontally formed on the auxiliary plate. The fixing block is inserted into the corresponding auxiliary hole at the end away from the return spring. Two connecting holes are vertically formed on each template.

[0008] The connecting plate has multiple grooves and a strip hole at its top. The projections of the grooves and the strip hole onto the horizontal plane are perpendicular to each other. Two T-shaped rods are installed on the connecting plate. The horizontal ends of the T-shaped rods rest in the grooves, and the vertical ends of the T-shaped rods pass vertically through the strip hole. A U-shaped threaded rod is fixedly installed on the T-shaped rod. The two ends of the U-shaped threaded rod pass through the connecting holes on the same set of templates from top to bottom and are fixed by a first nut.

[0009] Optionally, 1 / 3 of the fixed block length is located in the auxiliary hole, and 2 / 3 of the fixed block length is located in the accommodating groove.

[0010] Optionally, the end of the fixed block away from the return spring is in the form of a downward inclined surface.

[0011] Optionally, the auxiliary hole is slidably installed with an auxiliary rod, one end of the auxiliary rod is in abutment with the fixed block, and the other end of the auxiliary rod is fixedly installed with a baffle.

[0012] Optionally, the end of the auxiliary plate away from the corresponding boss is installed with an auxiliary spring, the auxiliary spring is sleeved on the auxiliary rod, one end of the auxiliary spring is fixedly connected with the auxiliary plate, and the other end of the auxiliary spring is fixedly connected with the baffle.

[0013] Optionally, the vertical end of the T-shaped rod is threadedly connected with a second nut, and the top end of the second nut is in abutment with the bottom end of the connecting plate.

[0014] Optionally, the support plate is fixedly installed with an ear seat.

[0015] In summary, the present application has at least one of the following beneficial technical effects:

[0016] 1. By driving two sets of molds to move towards or away from each other through the T-shaped rod, the radius of the copper wire winding is controlled, the entire mold does not need to be replaced, and the maintenance efficiency of the motor is improved.

[0017] 2. By inserting the fixed block into the auxiliary hole, the stability and connectivity between the two adjacent molds are strengthened.

[0018] 3. By the end of the fixed block away from the return spring being in the form of a downward inclined surface, the mold is conveniently installed on the U-shaped threaded rod.

[0019] 4. By the setting of the baffle, the auxiliary rod and the auxiliary spring, the mold is conveniently disassembled from the U-shaped threaded rod. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a structural schematic view of a set of copper wire winding molds according to an embodiment of the present application.

[0021] Figure 2 is a sectional view of a mold of a set of copper wire winding molds according to an embodiment of the present application.

[0022] Figure 3 is a structural schematic view of a connecting plate of a set of copper wire winding molds according to an embodiment of the present application.

[0023] Explanation of reference signs: 1, template; 11, auxiliary plate; 111, auxiliary hole; 112, auxiliary rod; 113, auxiliary spring; 114, baffle; 12, boss; 121, accommodating groove; 122, fixed block; 123, return spring; 13, connecting hole; 2, connecting plate; 21, groove; 22, strip-shaped hole; 23, ear seat; 3, T-shaped rod; 31, second nut; 4, U-shaped threaded rod; 41, first nut. DETAILED DESCRIPTION

[0024] The following will be described in detail in combination with the accompanying drawings. Figures 1-3 The application is further described in detail.

[0025] The application discloses a set of copper wire winding mold.

[0026] Referring to Figure 1 , Figure 2 and Figure 3 , the set of copper wire winding mold comprises a template set and a connecting plate 2.

[0027] The connecting plate 2 is fixedly installed with an ear seat 23 at each of the left and right edges at the top end, and the connecting plate 2 is fixed on a fixed device through the ear seat 23. A plurality of grooves 21 and a strip-shaped hole 22 are provided, the projection of the grooves 21 on the horizontal plane and the projection of the strip-shaped hole 22 on the horizontal plane are perpendicular to each other, two T-shaped rods 3 are installed on the connecting plate 2, the horizontal ends of the two T-shaped rods 3 are respectively placed in the two grooves 21, the vertical end of the T-shaped rod 3 vertically penetrates the strip-shaped hole 22, the vertical end of the T-shaped rod 3 is threadedly installed with a second nut 31, the second nut 31 is located below the connecting plate 2, and the top end of the second nut 31 abuts against the bottom end of the connecting plate 2, the vertical end of the T-shaped rod 3 is fixedly installed with a U-shaped threaded rod 4, and the two ends of the U-shaped threaded rod 4 are respectively installed with a first nut 41. It should be noted that the second nut 31 is provided to enhance the connectivity of the T-shaped rod 3 and the connecting plate 2.

[0028] When it is needed to move the two T-shaped rods 3 towards each other or oppositely, the worker reversely rotates the second nut 31, so that the second nut 31 does not abut against the connecting plate 2, then the T-shaped rod 3 is pulled upwards, so that the horizontal end of the T-shaped rod 3 is separated from the connecting plate 2, and finally the T-shaped rods 3 can be moved towards each other or oppositely.

[0029] The template group is provided with two groups, one template group includes a plurality of templates 1, the templates 1 are placed in sequence from top to bottom, the top end of the template 1 is fixedly installed with an auxiliary plate 11, the bottom end of the template 1 is fixedly installed with a boss 12, the sidewall of the boss 12 of the upper template 1 abuts against the sidewall bottom end of the auxiliary plate 11 of the lower template 1, two connecting holes 13 are vertically formed in one template 1, the two ends of the U-shaped threaded rod 4 pass through the connecting holes 13 on the templates 1 in the same group from top to bottom and are fixed by the first nut 41. It should be known that due to the setting of the boss 12 and the auxiliary plate 11, there is a winding space between the upper and lower adjacent two templates 1, so that the copper wire is wound on the two bosses 12 in the same plane, which can improve the stability of the copper wire winding; a plurality of templates 1 are provided, and after the winding space between the upper adjacent two templates 1 is fully wound by the copper wire, the copper wire can be directly wound in the winding space between the lower adjacent two templates 1.

[0030] As can be seen from the above, due to the setting of the strip-shaped hole 22, the T-shaped rod 3 can move towards or away from each other, and then after the two template groups are respectively installed on the two U-shaped threaded rods 4, the T-shaped rod 3 can drive the two template groups to move towards or away from each other, control the radius size of the copper wire winding, and when different equipment is maintained, the entire mold does not need to be replaced, thereby improving the maintenance efficiency of the motor.

[0031] During the rotation and fixing process of the first nut 41, if the number of rotations of the first nut 41 is too much, the one end of the template 1 provided with the connecting hole 13 will be close to each other, causing the other end of the template 1 to separate from each other, and if the number of rotations of the first nut 41 is less, the templates 1 will separate from each other, therefore, in order to ensure the stability between the templates 1, the one end of the boss 12 close to the auxiliary plate 11 is provided with a receiving groove 121, the receiving groove 121 is fixedly installed with a reset spring 123 at the groove bottom, the one end of the reset spring 123 away from the groove bottom is fixedly installed with a fixed block 122, the auxiliary plate 11 is horizontally provided with an auxiliary hole 111 corresponding to the receiving groove 121, the one end of the fixed block 122 away from the reset spring 123 is inserted into the corresponding auxiliary hole 111, and the setting of the fixed block 122 can strengthen the connectivity of the boss 12 and the auxiliary plate 11, thereby strengthening the connectivity and stability of the upper and lower adjacent two templates 1. It should be known that 1 / 3 of the length of the fixed block 122 is located in the auxiliary hole 111, and 2 / 3 of the length of the fixed block 122 is located in the receiving groove 121, so that during the rotation of the first nut 41, if the number of rotations of the first nut 41 is too much, the templates 1 will not separate from each other.

[0032] In order to facilitate the installation of the template 1 on the U-shaped threaded rod 4, the end of the fixing block 122 away from the reset spring 123 is inclined downward, the lower template 1 is moved upward, the two ends of the U-shaped threaded rod 4 pass through the connecting hole 13 of the lower template 1, then the lower template 1 is continuously moved upward, the inclined end of the fixing block 122 of the upper template 1 is subjected to a force towards the inside of the accommodating groove 121 by the auxiliary plate 11 of the lower template 1, the fixing block 122 is moved towards the inside of the accommodating groove 121 and the reset spring 123 is compressed, then the lower template 1 is continuously moved upward until the auxiliary hole 111 on the auxiliary plate 11 of the lower template 1 corresponds to the accommodating groove 121, the reset spring 123 is reset, the fixing block 122 is slid into the auxiliary hole 111 by the reset spring 123, and the whole template 1 does not need to be disassembled, thereby achieving the effect of saving labor.

[0033] In order to facilitate the disassembly of the template 1 on the U-shaped threaded rod 4, the auxiliary rod 112 is slidably installed in the auxiliary hole 111, one end of the auxiliary rod 112 abuts against the fixing block 122, and the other end is fixedly installed with the baffle 114. The auxiliary spring 113 is fixedly installed on the end of the auxiliary plate 11 away from the corresponding boss 12, the auxiliary spring 113 is sleeved on the auxiliary rod 112, one end of the auxiliary spring 113 is fixedly connected with the auxiliary plate 11, and the other end is fixedly connected with the baffle 114. When the lower template 1 needs to be disassembled, the worker presses the baffle 114, the baffle 114 drives the auxiliary rod 112 to slide towards the inside of the auxiliary hole 111, and then the auxiliary rod 112 drives the fixing block 122 to slide towards the outside of the auxiliary hole 111, after the fixing block 122 is completely slid out of the auxiliary hole 111, the worker moves the lower template 1 downward until the lower template 1 is slid out of the U-shaped threaded rod 4.

[0034] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A set of copper wire winding moulds characterised in that: Comprise; Template group, two groups are provided with one template group including multiple templates (1), the top end of the template (1) is fixedly installed with an auxiliary plate (11), the bottom end of the template (1) is fixedly installed with a boss (12), the sidewall of the boss (12) of the upper template (1) is abutted with the sidewall bottom end of the auxiliary plate (11) of the lower template (1), the end of the boss (12) close to the auxiliary plate (11) is provided with a containing groove (121), the bottom of the containing groove (121) is fixedly installed with a reset spring (123), the end of the reset spring (123) away from the bottom of the containing groove (121) is fixedly installed with a fixed block (122), the auxiliary plate (11) is horizontally provided with an auxiliary hole (111) corresponding to the containing groove (121), the end of the fixed block (122) away from the reset spring (123) is inserted into the corresponding auxiliary hole (111), two connecting holes (13) are vertically provided on one template (1); Connecting plate (2), the top end of the connecting plate (2) is provided with multiple grooves (21) and a strip-shaped hole (22), the setting direction of the groove (21) is perpendicular to the projection of the setting direction of the strip-shaped hole (22) on the horizontal plane, two T-shaped rods (3) are installed on the connecting plate (2), the horizontal end of the T-shaped rod (3) is arranged on the groove (21), the vertical end of the T-shaped rod (3) vertically penetrates the strip-shaped hole (22), and a U-shaped threaded rod (4) is fixedly installed, the two ends of the U-shaped threaded rod (4) penetrate the connecting holes (13) on the templates (1) of the same group from top to bottom, and are fixed by the first nut (41).

2. A set of copper wire winding form according to claim 1, characterized in that: The length of the fixed block (122) is 1 / 3 in the auxiliary hole (111), and the length of the fixed block (122) is 2 / 3 in the containing groove (121).

3. A set of copper wire winding form according to claim 1, characterized in that: The end of the fixed block (122) away from the reset spring (123) is inclined downward.

4. The set of copper wire winding form according to claim 1, characterized in that: The auxiliary hole (111) is slidably installed with an auxiliary rod (112), one end of the auxiliary rod (112) is abutted with the fixed block (122), and the other end is fixedly installed with a baffle (114).

5. A set of copper wire winding form according to claim 4, characterized in that: The end of the auxiliary plate (11) away from the corresponding boss (12) is installed with an auxiliary spring (113), the auxiliary spring (113) is sleeved on the auxiliary rod (112), one end of the auxiliary spring (113) is fixedly connected with the auxiliary plate (11), and the other end is fixedly connected with the baffle (114).

6. The set of copper wire winding form according to claim 1, characterized in that: The vertical end of the T-shaped rod (3) is threadedly connected with the second nut (31), and the top end of the second nut (31) is abutted with the bottom end of the connecting plate (2).

7. The set of copper wire winding form according to claim 1, characterized in that: The support plate is fixedly installed with an ear seat (23).