Powder spraying processing device for television backboard

By designing a TV back panel powder coating device that includes a conveyor frame, a rolling frame, a dust collection box, and a dust suction plate, the problem of difficult dust removal on the cleaning roller is solved, achieving efficient dust handling and convenience in the back panel powder coating process.

CN223587501UActive Publication Date: 2025-11-25MIANYANG XINYANG ELECTRONICS TECH
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Patent Information

Application Number
CN202422546816.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-11-25
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In existing TV back panel powder coating devices, dust accumulated on the cleaning rollers is difficult to remove in a timely manner, resulting in limited cleaning effect, potential secondary pollution, reduced cleaning efficiency, and increased difficulty in subsequent cleaning.

Method used

A device comprising a conveyor frame, a rolling frame, a dust collection box, a dust suction plate, a drive component, and a powder spraying box is designed. Through the cooperation of the dust suction plate and the sweeping bar, dust can be effectively collected and processed, preventing dust residue and improving cleaning efficiency.

Benefits of technology

It effectively prevents dust from transferring and accumulating during the cleaning process, improves cleaning efficiency, reduces secondary pollution, simplifies subsequent cleaning steps, and enhances the overall efficiency of back panel powder coating.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223587501U_ABST
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Abstract

The utility model provides a powder spraying processing device for a television backboard, which belongs to the technical field of backboard processing and comprises a conveying frame and two groups of rolling frames fixedly connected to the top wall of the conveying frame, the rolling frames are symmetrically arranged relative to the central axis of the conveying frame, and the top walls of the two groups of rolling frames are slidably connected with a fixing plate. The top wall of the conveying frame is fixedly connected with a dust removal box, the side wall of the dust removal box is rotationally connected with a dust suction plate, the end, penetrating through the conveying box, of the dust suction plate is further fixedly connected with a first gear, the side wall of the conveying box is fixedly connected with a clamping plate, a clamping groove is formed in the top wall of the clamping plate, and the top wall of the clamping plate is slidably connected with a first rack through the clamping groove. The side wall of the dust removal box is connected with a driving part, the end, penetrating through the conveying frame, of the fixing plate is further fixedly connected with a second rack matched with the driving part, dust can be collected in a centralized mode through the effect of the dust collection plate, dust can be prevented from continuing to be attached to the back plate, and therefore the dust collection efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of back panel processing technology, and more specifically, to a powder coating processing device for television back panels. Background Technology

[0002] Powder coating for TV back panels is a process for surface treatment of the TV back panel. Powder coating achieves a smooth, flat surface with high strength, strong corrosion resistance, environmental friendliness, and durability, thus increasing the lifespan of the back panel.

[0003] According to the search, Chinese patent application number 202322167896.X discloses a powder coating processing device for a TV back panel, including a powder coating box, a powder coating box and a dust removal box are arranged in the middle of a moving guide rail, a dust removal frame is fixedly arranged inside the dust removal box, two cleaning rollers are slidably installed inside the dust removal frame, and multiple powder coating heads are arranged at the top inside the powder coating box.

[0004] While the aforementioned patent effectively removes dust and impurities adhering to the outer side of the back panel, it still has the following shortcomings during use: When cleaning dust from the back panel using the cleaning roller, dust is transferred from the back panel to the cleaning roller. Although this process is part of the cleaning operation, the cleaning effect is limited because the dust accumulated on the cleaning roller is difficult to remove in a timely manner. If this accumulated dust is not dealt with promptly, the cleaning roller may release the collected dust back onto the back panel surface during subsequent use, causing secondary pollution. This phenomenon not only reduces cleaning efficiency but may also lead to increased dust adhesion on the back panel, increasing the difficulty of subsequent cleaning and affecting the efficiency of dust removal from the back panel.

[0005] Therefore, there is an urgent need for a powder coating processing device for television back panels to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a powder coating processing device for television back panels, so as to solve the problems mentioned in the background art.

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0008] A powder coating processing device for a television back panel includes a conveyor frame and a rolling frame fixedly connected to the top wall of the conveyor frame. Two sets of rolling frames are symmetrically arranged about the central axis of the conveyor frame. Fixed plates are slidably connected to the top walls of the two sets of rolling frames. A dust collection box is fixedly connected to the top wall of the conveyor frame. A dust suction plate is rotatably connected to the side wall of the dust collection box. A first gear is fixedly connected to one end of the dust suction plate that passes through the conveyor box. A clamping plate is fixedly connected to the side wall of the conveyor box. A clamping groove is opened on the top wall of the clamping plate. A first rack is slidably connected to the top wall of the clamping plate through the clamping groove. The first rack meshes with the first gear. A driving component is connected to the side wall of the dust collection box. A second rack that cooperates with the driving component is fixedly connected to one end of the fixed plate that passes through the conveyor frame.

[0009] As a preferred technical solution of this application, the driving component includes a mounting plate fixedly connected to the side wall of the dust collector, a crank rotatably connected to the side wall of the mounting plate, a slide fixedly connected to the side wall of the first rack, the output end of the crank being slidably connected to the slide, and a second gear fixedly connected to one end of the crank that passes through the mounting plate, the second rack being meshed with the second gear.

[0010] As a preferred technical solution of this application, a powder spraying box is fixedly connected to the top wall of the conveyor frame, a dust collection box is fixedly connected to the top wall of the powder spraying box, a suction pipe is fixedly connected to the side wall of the dust collection box, two sets of suction pipes are symmetrically arranged about the central axis of the dust collection box, a pump body is fixedly connected to the outer wall of the suction pipe, and the end of the suction pipe away from the dust collection box is also fixedly connected to the suction plate. The dust collection box, the suction pipe and the suction plate are connected in communication.

[0011] As a preferred technical solution of this application, the side wall of the dust collector is provided with an adaptation groove. Two sets of adaptation grooves are symmetrically arranged about the central axis of the dust collector. A slider is slidably connected to the side wall of the adaptation groove. A spring is fixedly connected to the top wall of the slider. A cleaning rod is rotatably connected to the side wall of the two sets of sliders.

[0012] As a preferred technical solution of this application, a clamping plate is slidably connected to the top wall of the fixed plate, and two sets of clamping plates are symmetrically arranged about the central axis of the fixed plate. A third rack is also fixedly connected to one end of the clamping plate that passes through the fixed plate. A third gear is rotatably connected to the bottom wall of the fixed plate. The third rack is meshed with the third gear. A servo motor is fixedly connected to the bottom wall of the fixed plate. The output end of the servo motor is fixedly connected to the third gear. A drive screw is rotatably connected to the bottom wall of the conveyor frame. A drive groove is opened on the top wall of the conveyor frame. One end of the conveyor frame that passes through the drive groove is also threadedly connected to the drive screw.

[0013] In the scheme of this application:

[0014] As the suction plate moves into the dust collection box via the fixed plate, it oscillates back and forth, drawing dust from the TV's back panel into the collection box. This significantly improves dust handling efficiency and practicality, solving the problem in existing technologies where dust transfers from the back panel to the cleaning roller during cleaning. While this is part of the cleaning process, the accumulated dust on the cleaning roller is difficult to remove promptly, limiting its cleaning effectiveness. If this accumulated dust is not addressed in time, the cleaning roller may release the collected dust back onto the back panel surface during subsequent use, causing secondary contamination. This not only reduces cleaning efficiency but may also increase dust adhesion on the back panel, making subsequent cleaning more difficult and impacting the overall efficiency of dust removal. Attached Figure Description

[0015] Figure 1 One of the overall structural schematic diagrams of a powder coating processing device for a television back panel provided in this application;

[0016] Figure 2 A second schematic diagram of the overall structure of a powder coating processing device for a television back panel provided in this application;

[0017] Figure 3 One of the partial structural schematic diagrams of a powder coating processing device for a television back panel provided in this application;

[0018] Figure 4 A second partial structural schematic diagram of a powder coating processing device for a television back panel provided in this application;

[0019] Figure 5 This application provides a powder coating processing apparatus for a television back panel. Figure 1 Enlarged view of the A-structure;

[0020] Figure 6 This application provides a powder coating processing apparatus for a television back panel. Figure 4 Enlarged view of the B-structure.

[0021] The image shows:

[0022] 100. Conveyor frame; 101. Rolling frame; 102. Fixing plate; 103. Dust collection box; 104. Dust suction plate; 105. First gear; 106. Clamping plate; 107. Clamping slot; 108. First rack; 109. Second rack; 110. Mounting plate; 111. Crank; 112. Sliding handle; 113. Second gear; 120. Powder spraying box; 121. Dust collection box; 122. Dust suction pipe; 123. Pump body; 130. Adaptation groove; 131. Slider; 132. Spring; 133. Cleaning bar; 134. Clamping plate; 135. Third rack; 136. Third gear; 137. Servo motor; 138. Drive screw; 139. Drive groove. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0024] like Figure 1-6 As shown, this embodiment proposes a powder coating processing device for a television back panel, including a conveyor frame 100 and a rolling frame 101 fixedly connected to the top wall of the conveyor frame 100. Two sets of rolling frames 101 are symmetrically arranged about the central axis of the conveyor frame 100. Fixed plates 102 are slidably connected to the top walls of the two sets of rolling frames 101. A dust collection box 103 is fixedly connected to the top wall of the conveyor frame 100. A dust collection plate 104 is rotatably connected to the side wall of the dust collection box 103. A first gear 105 is fixedly connected to one end of the dust collection plate 104 that passes through the conveyor box. A card plate 106 is fixedly connected to the side wall of the box. A slot 107 is opened on the top wall of the card plate 106. A first rack 108 is slidably connected to the top wall of the card plate 106 through the slot 107. The first rack 108 meshes with the first gear 105. A drive component is connected to the side wall of the dust collection box 103. A second rack 109 that cooperates with the drive component is also fixedly connected to one end of the fixed plate 102 that passes through the conveyor frame 100. By setting the dust suction plate 104, dust can be collected, thereby preventing dust from continuing to remain and improving the convenience of use.

[0025] like Figure 1-3As shown, in a preferred embodiment, based on the above method, the driving component further includes a mounting plate 110 fixedly connected to the side wall of the dust collection box 103. A crank 111 is rotatably connected to the side wall of the mounting plate 110, and a slide 112 is fixedly connected to the side wall of the first rack 108. The output end of the crank 111 is slidably connected to the slide 112. A second gear 113 is also fixedly connected to one end of the crank 111 that passes through the mounting plate 110. The second rack 109 is meshed with the second gear 113. The action of the crank 111 and the slide 112 in cooperation facilitates the reciprocating motion of the first rack 108, making it more convenient to use.

[0026] like Figure 1-4 As shown, in a preferred embodiment, based on the above method, a powder spraying box 120 is fixedly connected to the top wall of the conveyor frame 100, a dust collection box 121 is fixedly connected to the top wall of the powder spraying box 120, a suction pipe 122 is fixedly connected to the side wall of the dust collection box 121, two sets of suction pipes 122 are symmetrically arranged about the central axis of the dust collection box 121, a pump body 123 is fixedly connected to the outer wall of the suction pipe 122, and the end of the suction pipe 122 away from the dust collection box 121 is also fixedly connected to the suction plate 104. The dust collection box 121, the suction pipe 122 and the suction plate 104 are connected, and dust can be collected through the dust collection box 121, making it more practical.

[0027] like Figure 1-6 As shown, in a preferred embodiment, based on the above method, the dust collection box 103 is further provided with an adaptation groove 130 on its side wall. Two sets of adaptation grooves 130 are symmetrically arranged about the central axis of the dust collection box 103. A slider 131 is slidably connected to the side wall of the adaptation groove 130. A spring 132 is fixedly connected to the top wall of the slider 131. A cleaning rod 133 is rotatably connected to the side wall of the two sets of sliders 131. The cleaning rod 133 can lift up the dust on the surface of the back plate, thereby improving the dust absorption efficiency of the dust collection plate 104.

[0028] like Figure 1-2As shown, in a preferred embodiment, based on the above method, a clamping plate 134 is slidably connected to the top wall of the fixing plate 102. Two sets of clamping plates 134 are symmetrically arranged about the central axis of the fixing plate 102. A third rack 135 is also fixedly connected to one end of the clamping plate 134 that passes through the fixing plate 102. A third gear 136 is rotatably connected to the bottom wall of the fixing plate 102. The third rack 135 and the third gear 136 are meshed together. A servo motor 137 is fixedly connected to the bottom wall of the fixing plate 102. The output end of the servo motor 137 is fixedly connected to the third gear 136. A drive screw 138 is rotatably connected to the bottom wall of the conveyor frame 100. A drive groove 139 is opened on the top wall of the conveyor frame 100. One end of the conveyor frame 100 that passes through the drive groove 139 is also threadedly connected to the drive screw 138. The fixed plate 102 is moved by the action of the drive screw 138, thereby realizing the cleaning of dust on the surface of the back plate and the sandblasting work, which is beneficial to improving work efficiency.

[0029] Specifically, in use, the powder coating processing device for television back panels works as follows: First, the television back panel is placed on the fixing plate 102. Then, the servo motor 137 is started to drive the third gear 136 to rotate. When the third gear 136 rotates, it drives the clamping plate 134 to fix the television back panel through the third racks 135 on both sides. Then, the drive screw 138 is started to move the fixing plate 102. When the television back panel moves into the dust collection box 103, the cleaning rod 133 can better fit with the television back panel under the action of the spring 132. The cleaning rod 133 sweeps up the dust on the surface of the television back panel. Then, the fixing plate 102 drives the second gear... When rack 109 contacts the second gear 113, it drives crank 111 to rotate. Crank 111 slides in slide 112, which drives first rack 108 to slide on top of clamp plate 106. The reciprocating motion of first rack 108 drives first gear 105 to deflect. First gear 105 drives dust suction plate 104 to swing back and forth. At the same time, pump body 123 is activated to absorb dust into dust collection box 121 through suction pipe 122, thereby improving dust handling efficiency. Then, fixed plate 102 drives TV back panel to continue moving into powder spraying box 120. Powder spraying box 120 sprays powder onto TV back panel, improving work efficiency.

[0030] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the invention, are covered within the scope of the claims of the present utility model.

Claims

1. A powder coating apparatus for a television back panel, comprising a conveyor frame (100) and a rolling frame (101) fixedly connected to the top wall of the conveyor frame (100), characterized in that, Two sets of the rolling frame (101) are symmetrically arranged about the central axis of the conveyor frame (100). The top walls of the two sets of rolling frames (101) are slidably connected to fixed plates (102). The top wall of the conveyor frame (100) is fixedly connected to a dust collection box (103). The side wall of the conveyor box is rotatably connected to a dust suction plate (104). The end of the dust suction plate (104) that passes through the conveyor box is also fixedly connected to a first gear (105). The side wall of the dust collection box (103) is fixedly connected to a card. The plate (106) has a slot (107) on its top wall. A first rack (108) is slidably connected to the top wall of the plate (106) through the slot (107). The first rack (108) meshes with a first gear (105). A drive component is connected to the side wall of the dust collection box (103). A second rack (109) that cooperates with the drive component is also fixedly connected to one end of the fixed plate (102) that passes through the conveyor frame (100).

2. The powder coating processing apparatus for a television back panel according to claim 1, characterized in that, The drive component includes a mounting plate (110) fixedly connected to the side wall of the dust collector (103). A crank (111) is rotatably connected to the side wall of the mounting plate (110). A slide (112) is fixedly connected to the side wall of the first rack (108). The output end of the crank (111) is slidably connected to the slide (112). A second gear (113) is also fixedly connected to one end of the crank (111) that passes through the mounting plate (110). The second rack (109) meshes with the second gear (113).

3. The powder coating apparatus for a television back panel according to claim 2, characterized in that, The top wall of the conveyor frame (100) is fixedly connected to a powder spraying box (120), the top wall of the powder spraying box (120) is fixedly connected to a dust collection box (121), the side wall of the dust collection box (121) is fixedly connected to a suction pipe (122), the suction pipe (122) is symmetrically arranged in two sets about the central axis of the dust collection box (121), the outer wall of the suction pipe (122) is fixedly connected to a pump body (123), and the end of the suction pipe (122) away from the dust collection box (121) is also fixedly connected to a suction plate (104). The dust collection box (121), the suction pipe (122) and the suction plate (104) are connected.

4. The powder coating apparatus for a television back panel according to claim 3, characterized in that, The dust collector (103) has an adaptation groove (130) on its side wall. Two sets of adaptation grooves (130) are symmetrically arranged about the central axis of the dust collector (103). A slider (131) is slidably connected to the side wall of the adaptation groove (130). A spring (132) is fixedly connected to the top wall of the slider (131). A cleaning rod (133) is rotatably connected to the side wall of the two sets of sliders (131).

5. The powder coating apparatus for a television back panel according to claim 4, characterized in that, The top wall of the fixed plate (102) is slidably connected to a clamping plate (134). Two sets of clamping plates (134) are symmetrically arranged about the central axis of the fixed plate (102). One end of the clamping plate (134) passing through the fixed plate (102) is also fixedly connected to a third rack (135). The bottom wall of the fixed plate (102) is rotatably connected to a third gear (136). The third rack (135) meshes with the third gear (136). The bottom wall of the fixed plate (102) is fixedly connected to a servo motor (137). The output end of the servo motor (137) is fixedly connected to the third gear (136). The bottom wall of the conveyor frame (100) is rotatably connected to a drive screw (138). The top wall of the conveyor frame (100) is provided with a drive groove (139). One end of the conveyor frame (100) passing through the drive groove (139) is also threadedly connected to the drive screw (138).

Citation Information

Patent Citations

  • Television backboard powder spraying processing device

    CN220634967U