Part cleaning device for valve production

By designing a valve manufacturing parts cleaning device with a U-shaped base and adjustable storage mechanism spacing, the problem of unrestricted valve position was solved, achieving efficient cleaning and convenient operation, and improving the practicality and cleaning efficiency of the cleaning device.

CN223587850UActive Publication Date: 2025-11-25KUNSHAN CITY OF MASTERS WEI MASCH CO LTD
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Patent Information

Application Number
CN202423115112.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-25
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing high-efficiency and environmentally friendly valve manufacturing parts cleaning equipment cannot effectively restrict valve position during use, leading to valve accumulation and affecting cleaning efficiency.

Method used

A valve manufacturing parts cleaning device was designed, comprising a U-shaped base, a storage mechanism, a cleaning mechanism, and a collection mechanism. By adjusting the spacing of the storage mechanism and the water flow direction of the cleaning mechanism, the valves are prevented from accumulating during the cleaning process, and efficient cleaning is achieved.

Benefits of technology

This effectively prevents valve buildup, improves the practicality and cleaning efficiency of the cleaning device, and ensures the convenience and thoroughness of valve cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of valve production, and discloses a part cleaning device for valve production, which comprises a U-shaped base, a storage mechanism for limiting the position of a valve in the cleaning process is mounted in the U-shaped base, a cleaning mechanism is arranged on the upper surface of the storage mechanism, and collecting mechanisms are mounted on the left side and the right side of the U-shaped base. The collecting mechanism is located at the right lower end of the storage mechanism, and the internal space of the storage mechanism is adjusted and moved to be equal to the valve width by adjusting and moving the storage mechanism, so that the valves are not prone to accumulation in the process that a worker adds the valves into the storage mechanism subsequently; therefore, the problem that the subsequent multiple groups of valves are not easy to clean in the cleaning process due to accumulation of the subsequent multiple groups of valves is avoided as much as possible; and the cleaning height of the movable cleaning mechanism is adjusted by starting the cleaning mechanism, so that water flow sprayed out of the cleaning mechanism can quickly clean multiple groups of valves at high water pressure, and the cleaning efficiency of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to valve production technical field, concretely relates to a part cleaning device for valve production. BACKGROUND

[0002] Valves are control components in fluid conveying systems, with functions such as shut-off, regulation, flow guidance, anti-backflow, pressure stabilization, shunt or overflow pressure relief, etc. Valves for fluid control systems come in a wide variety of types and sizes, from the simplest shut-off valve to the most complex self-control system.

[0003] The utility model discloses a kind of high-efficiency environmentally-friendly parts cleaning devices for valve production, including protection box, the bottom end of protection box is uniformly fixed with rotating wheel, rotating wheel is fixed with wheel brake on one side, protection box is hingedly connected with protective cover on top by hinge, the inside of protection box is equipped with cleaning mechanism, heating mechanism is equipped in the inside of cleaning mechanism, damping mechanism is equipped on the surface of cleaning mechanism, the utility model provides a kind of high-efficiency environmentally-friendly parts cleaning devices for valve production, by being equipped with cleaning mechanism, can carry out electric cleaning simultaneously, effectively save the waste of water resources and replace the inefficiency of traditional manual cleaning problem, equipped with damping mechanism, the shaking of equipment generated when cleaning can be effectively reduced, avoid that cleaning component causes mutual shaking abrasion in equipment interior, equipped with heating mechanism, the water used for cleaning is heated and the cleaning effect is good.

[0004] In the implementation of the present application, it is found that the existing high-efficiency environmentally-friendly parts cleaning devices for valve production have the following problems: most of them cannot limit the position of the valve during use, which makes it difficult to clean the subsequent valves effectively, thus reducing the practicability of the device.

[0005] Therefore, a parts cleaning device for valve production is proposed. UTILITY MODEL CONTENTS

[0006] The utility model aims at: in order to solve the problem that the existing high-efficiency environmentally-friendly parts cleaning devices for valve production cannot limit the position of the valve during use, which makes it difficult to clean the subsequent valves effectively, the utility model provides a parts cleaning device for valve production.

[0007] The utility model realizes the above-mentioned purpose by adopting the following technical solutions:

[0008] The utility model relates to a valve production spare part cleaning device, including U type base, the inside of U type base installs the storage mechanism of limiting valve position in the cleaning process, the upper surface of storage mechanism is provided with cleaning mechanism, the left and right sides of U type base are installed with collection mechanism, the position of collection mechanism is located the lower end of storage mechanism.

[0009] Further, the storage mechanism includes two groups of V-shaped side plates, two groups of V-shaped side plates are installed in the inner walls of the front and rear sides of the U-shaped base, a V-shaped bottom plate is installed between the two groups of V-shaped side plates, two groups of clamping grooves are formed on one side of each of the two groups of V-shaped side plates, two groups of side plates are slidably connected inside the two groups of clamping grooves, a clamping groove is formed on one side of each of the two groups of side plates, a fixing frame is slidably connected inside the clamping groove of each of the two groups of side plates, a metal mesh is installed inside each of the two groups of fixing frames, and the left and right sides of each of the two groups of fixing frames abut one side of each of the two groups of V-shaped side plates.

[0010] Further, two groups of recesses are formed on one side of each of the two groups of V-shaped side plates, a limiting block is slidably connected inside each of the two groups of recesses, and four groups of limiting blocks are installed on the left and right sides of each of the two groups of fixing frames.

[0011] Further, the cleaning mechanism includes a U-shaped fixed plate, the U-shaped fixed plate is installed on the upper surface of the U-shaped base, a water storage tank is arranged on the upper surface of the U-shaped fixed plate, a hydraulic cylinder is installed on the top inner wall of the U-shaped fixed plate, a V-shaped connecting plate is installed on the output end of the hydraulic cylinder, a spray head is arranged on the lower surface of the V-shaped connecting plate, a through hole is formed in the spray head and the upper surface of the V-shaped connecting plate, a water delivery pipe is installed on the drainage end of the water storage tank, an electromagnetic valve is arranged on the outer surface of the water delivery pipe, the drainage end of the water delivery pipe penetrates through the through hole in the V-shaped connecting plate and is installed in the through hole of the spray head, and multiple spray heads are arranged on the lower surface of the spray head.

[0012] Further, the collection mechanism includes a bottom plate, a clamping groove is formed in the lower surface of the U-shaped base, the bottom plate is clamped in the clamping groove of the U-shaped base, two groups of collection boxes are installed on the upper surface of the bottom plate, and the lower ends of the left and right sides of the V-shaped bottom plate are located below the two groups of collection boxes.

[0013] Further, a separation net is installed in each of the two groups of collection boxes.

[0014] The utility model has the advantages of the following:

[0015] 1. The utility model discloses a fixed frame is driven to slide and adjust the interval between the two groups of fixed frame and the inclined plane of V type bottom plate before and after the two groups of side plate's clamping groove, make the interval between the lower surface of two groups of fixed frame and the inclined plane of V type bottom plate before and after the adjustment and removal of the same interval of valve width, and then make the subsequent staff add the valve in the process of storage mechanism internal valve not easy to accumulate, thereby avoiding the subsequent multiple group valve accumulation and causing the subsequent multiple group valve not easy to clean in the process of cleaning as far as possible, thereby improve the practicality of the device.

[0016] 2. The utility model discloses through starting hydraulic cylinder and push V type connecting board drive multiple group V type connecting pipe and move down, then through starting solenoid valve and guide the water flow that accumulates in the storage tank to the inside of multiple group V type connecting pipe through water pipe and shower head, make the interval between the subsequent multiple group V type connecting pipe distance V type side plate can adjust and remove, and then make the subsequent multiple group V type connecting pipe jet flow can fast and high water pressure to multiple group valve clean, thereby improve the cleaning efficiency of the device. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the front structure schematic drawing of the utility model,

[0018] Figure 2 It is the side structure schematic drawing of the utility model,

[0019] Figure 3 It is the bottom structure schematic drawing of the shower head of the utility model,

[0020] Figure 4 It is the top surface structure schematic drawing of the separation net of the utility model.

[0021] Sign: 1, U type baseplate, 2, storage mechanism, 201, V type bottom plate, 202, V type side plate, 203, side plate, 204, fixed frame, 205, metal net, 3, collection mechanism, 301, bottom plate, 302, collection box, 4, separation net, 5, cleaning mechanism, 501, U type fixed plate, 502, storage tank, 503, V type connecting plate, 504, V type connecting pipe, 505, shower head, 506, hydraulic cylinder, 507, water pipe, 508, solenoid valve, 6, limit block. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantage of the utility model embodiment clearer, below will combine the drawings in the utility model embodiment, clear, complete technical scheme in the utility model embodiment is described, obviously, the described embodiment is the part embodiment of the utility model, instead of all the embodiments. The components of the utility model embodiment described and shown in the drawing here can be arranged and designed in various different configurations.

[0023] The following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the application claimed, but merely represents the selected embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the application.

[0024] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used for differentiation, and cannot be understood as indicating or implying relative importance.

[0025] In the description of the embodiments of the application, it should be noted that the orientation or position relationship indicated by the terms "inner", "outer", "upper", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship commonly used when the product of the application is used, which is only for the convenience of describing the application and simplifying the description, and cannot be understood as indicating or implying that the device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the application.

[0026] As shown in Figures 1 to 4 A valve production part cleaning device, comprising a U-shaped base 1, a storage mechanism 2 for limiting the position of the valve during cleaning is installed inside the U-shaped base 1, a cleaning mechanism 5 is arranged on the upper surface of the storage mechanism 2, a collection mechanism 3 is installed on the left and right sides of the U-shaped base 1, and the position of the collection mechanism 3 is located at the lower end of the storage mechanism 2; Specifically, by adjusting and moving the storage mechanism 2, the internal spacing of the storage mechanism 2 is adjusted and moved to the same spacing as the width of the valve, so that the valve is not easy to accumulate during the subsequent process of adding the valve to the inside of the storage mechanism 2, thereby avoiding the accumulation of multiple groups of valves and causing the subsequent multiple groups of valves to be difficult to clean during cleaning, thereby improving the practicality of the device; by starting the cleaning mechanism 5 to adjust and move the cleaning height of the cleaning mechanism 5, the water flow sprayed by the cleaning mechanism 5 can quickly and with high water pressure clean multiple groups of valves, thereby improving the cleaning efficiency of the device, and thus improving the practicality of the device.

[0027] As shown in Figure 1 , Figure 2 and Figure 4As shown, the storage mechanism 2 comprises two groups of V-shaped side plates 202 mounted on the inner walls of the front and rear sides of the U-shaped base 1, a V-shaped bottom plate 201 mounted between the two groups of V-shaped side plates 202, two groups of clamping grooves formed on one side of the two groups of V-shaped side plates 202, two groups of side plates 203 slidably connected inside the two groups of clamping grooves of the two groups of V-shaped side plates 202, clamping grooves formed on one side of the two groups of side plates 203, damping sliding connection of a fixing frame 204 inside the clamping groove of the two groups of side plates 203, a metal mesh 205 mounted inside the two groups of fixing frames 204, and the left and right sides of the two groups of fixing frames 204 abutting on one side of the two groups of V-shaped side plates 202. Specifically, by pushing the fixing frame 204 to slide the fixing frame 204 inside the clamping groove of the two groups of side plates 203, the distance between the two groups of fixing frames 204 and the inclined surfaces on the front and rear sides of the V-shaped bottom plate 201 is adjusted and moved, so that the distance between the lower surface of the two groups of fixing frames 204 and the inclined surfaces on the front and rear sides of the V-shaped bottom plate 201 is adjusted and moved to the same width of the valve, and then the valve is not easy to accumulate during the subsequent staff adding the valve into the storage mechanism 2, thereby avoiding the accumulation of the subsequent multiple valves and causing the subsequent multiple valves to be difficult to clean during cleaning, thereby improving the practicality of the device.

[0028] As shown in Figure 1 and Figure 4 , one side of the two groups of V-shaped side plates 202 is provided with two groups of grooves, and the two groups of grooves of the two groups of V-shaped side plates 202 are slidably connected with limit blocks 6, and four groups of limit blocks 6 are respectively installed on the left and right sides of the two groups of fixing frames 204. Specifically, by installing four groups of limit blocks 6 on the left and right sides of the two groups of fixing frames 204, the four groups of limit blocks 6 limit the movement path of the adjacent side of the two groups of fixing frames 204, thereby avoiding the bending of the connection between the two groups of fixing frames 204 and the two groups of side plates 203 when the adjacent side of the subsequent two groups of fixing frames 204 is impacted, thereby improving the service life of the storage mechanism 2.

[0029] As shown in Figures 1 to 3As shown, the cleaning mechanism 5 includes a U-shaped fixed plate 501 mounted on the upper surface of the U-shaped base 1, the upper surface of the U-shaped fixed plate 501 is provided with a water storage tank 502, the inner wall top of the U-shaped fixed plate 501 is installed with a hydraulic cylinder 506, the output end of the hydraulic cylinder 506 is installed with a V-shaped connecting plate 503, the lower surface of the V-shaped connecting plate 503 is provided with a spray head 505, the spray head 505 and the upper surface of the V-shaped connecting plate 503 are both provided with through holes, the drainage end of the water storage tank 502 is installed with a water delivery pipe 507, the outer surface of the water delivery pipe 507 is provided with a solenoid valve 508, the drainage end of the water delivery pipe 507 passes through the internal through hole of the V-shaped connecting plate 503 and is installed in the through hole of the spray head 505, the lower surface of the spray head 505 is provided with multiple groups of spray heads 505; Specifically, by starting the hydraulic cylinder 506 to push the V-shaped connecting plate 503 to drive multiple groups of V-shaped connecting pipes 504 to move downward, and then by starting the solenoid valve 508 to guide the water accumulated in the water storage tank 502 to the inside of the multiple groups of V-shaped connecting pipes 504 through the water delivery pipe 507 and the spray head 505, the distance between the multiple groups of V-shaped connecting pipes 504 and the V-shaped side plate 202 can be adjusted and moved, and then the water flow sprayed by the multiple groups of V-shaped connecting pipes 504 can quickly and high water pressure clean the multiple groups of valves, thereby improving the cleaning efficiency of the device, and thus improving the practicality of the device.

[0030] As shown in Figure 1 , Figure 2 and Figure 4 , the collecting mechanism 3 includes a bottom plate 301, the lower surface of the U-shaped base 1 is provided with a clamping groove, the bottom plate 301 is clamped in the clamping groove of the U-shaped base 1, the upper surface of the bottom plate 301 is installed with two groups of collecting boxes 302, and the positions of the two groups of collecting boxes 302 are respectively located at the lower ends of the left and right sides of the V-shaped bottom plate 201; Specifically, by setting the positions of the two groups of collecting boxes 302 to be respectively located at the lower ends of the left and right sides of the V-shaped bottom plate 201, the water flow accumulated on the upper surface of the V-shaped side plate 202 can be collected by the subsequent workers after the two groups of side plates 203 are disassembled and moved, thereby facilitating the subsequent workers to collect the cleaning water accumulated on the upper surface of the V-shaped side plate 202.

[0031] As shown in Figure 1 , Figure 2 and Figure 4 , the inside of the two groups of collecting boxes 302 is installed with a separation net 4; Specifically, by setting the positions of the two groups of separation nets 4 to be respectively located in the inside of the two groups of collecting boxes 302, the moving positions of the valves falling into the inside of the two groups of collecting boxes 302 can be limited by the two groups of separation nets 4, thereby facilitating the subsequent workers to quickly pick up the valves accumulated in the inside of the two groups of bottom plates 301.

[0032] In summary: by pushing the fixed frame 204 to drive the fixed frame 204 to slide inside the clamping groove of the two groups of side plates 203, the distance between the lower surface of the two groups of fixed frames 204 and the front and rear two side slopes of the V-shaped bottom plate 201 is adjusted and moved to the same width of the valve, so that the valve is not easy to accumulate during the subsequent staff adding the valve to the storage mechanism 2, thereby avoiding the accumulation of the subsequent multiple groups of valves, so that the subsequent multiple groups of valves are not easy to clean during cleaning; by starting the hydraulic cylinder 506 to push the V-shaped connecting plate 503 to drive the multiple groups of V-shaped connecting pipes 504 to move downward, and then starting the electromagnetic valve 508 to guide the water accumulated in the water storage tank 502 to the inside of the multiple groups of V-shaped connecting pipes 504 through the water conveying pipe 507 and the spray head 505, the distance between the multiple groups of V-shaped connecting pipes 504 and the V-shaped side plate 202 can be adjusted and moved, so that the water flow sprayed by the multiple groups of V-shaped connecting pipes 504 can quickly and high water pressure clean the multiple groups of valves, thereby improving the cleaning efficiency of the device.

[0033] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. A parts cleaning device for valve manufacturing, comprising a U-shaped base (1), characterized in that: The U-shaped base (1) is equipped with a storage mechanism (2) that restricts the position of the valve during the cleaning process. A cleaning mechanism (5) is provided on the upper surface of the storage mechanism (2). Collection mechanisms (3) are installed on the left and right sides of the U-shaped base (1). The collection mechanism (3) is located at the lower end of the storage mechanism (2).

2. The valve manufacturing parts cleaning device according to claim 1, characterized in that: The storage mechanism (2) includes two sets of V-shaped side plates (202). The two sets of V-shaped side plates (202) are installed on the inner walls of the front and rear sides of the U-shaped base (1). A V-shaped base plate (201) is installed between the two sets of V-shaped side plates (202). Two sets of slots are opened on the adjacent side of the two sets of V-shaped side plates (202). Two sets of side plates (203) are slidably connected inside the two sets of slots of the two sets of V-shaped side plates (202). Slots are opened on the adjacent side of the two sets of side plates (203). Fixed frames (204) are damped and slidably connected inside the slots of the two sets of side plates (203). Metal mesh (205) is installed inside the two sets of fixed frames (204). The left and right sides of the two sets of fixed frames (204) respectively abut against the adjacent side of the two sets of V-shaped side plates (202).

3. The valve manufacturing parts cleaning device according to claim 2, characterized in that: Two sets of grooves are provided on each adjacent side of the two sets of V-shaped side plates (202). Limiting blocks (6) are slidably connected inside the two sets of grooves of the two sets of V-shaped side plates (202). The four sets of limiting blocks (6) are respectively installed on the left and right sides of the two sets of fixed frames (204).

4. The valve manufacturing parts cleaning device according to claim 1, characterized in that: The cleaning mechanism (5) includes a U-shaped fixing plate (501), which is installed on the upper surface of the U-shaped base (1). A water storage tank (502) is provided on the upper surface of the U-shaped fixing plate (501). A hydraulic cylinder (506) is installed on the top of the inner wall of the U-shaped fixing plate (501). A V-shaped connecting plate (503) is installed at the output end of the hydraulic cylinder (506). A nozzle (505) is provided on the lower surface of the V-shaped connecting plate (503). The nozzle (505) and the upper surface of the V-shaped connecting plate (503) are provided with through holes. The drain end of the water storage tank (502) is equipped with a water supply pipe (507). The outer surface of the water supply pipe (507) is provided with a solenoid valve (508). The drain end of the water supply pipe (507) passes through the internal through hole of the V-shaped connecting plate (503) and is installed inside the through hole of the nozzle (505). The lower surface of the nozzle (505) is provided with multiple sets of nozzles (505).

5. A parts cleaning device for valve manufacturing according to claim 2, characterized in that: The collection mechanism (3) includes a base plate (301). The lower surface of the U-shaped base (1) is provided with a slot. The base plate (301) is snapped into the slot of the U-shaped base (1). Two sets of collection boxes (302) are installed on the upper surface of the base plate (301). The positions of the two sets of collection boxes (302) are located at the lower ends of the left and right sides of the V-shaped base plate (201), respectively.

6. A parts cleaning device for valve manufacturing according to claim 5, characterized in that: Both sets of collection boxes (302) have a partition net (4) installed inside.

Citation Information

Patent Citations

  • Efficient and environment-friendly part cleaning device for valve production

    CN214488090U