Prism cleaning basket jig

By designing a prism cleaning basket fixture, which uses partition plates and partition holes to separate the prisms, the problems of collision damage and uneven cleaning during the microprism cleaning process are solved, thereby improving cleaning efficiency and product quality.

CN223587891UActive Publication Date: 2025-11-25JIEMUFU (ZHEJIANG) PHOTOELECTRIC CO LTD
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Patent Information

Application Number
CN202423118233.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-25
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In existing technologies, microprisms are prone to collision and damage during the cleaning process, resulting in uneven cleaning effects and inconvenience in handling, which affects cleaning efficiency and product quality.

Method used

Design a prism cleaning basket fixture, including a fixture body, which consists of a base plate and a partition plate. The partition plate has evenly distributed partition holes set to match the size of the prism. The water passage holes connect the upper and lower layers and are fixedly connected by bolts. The partition plate is made of non-recycled polytetrafluoroethylene, and the base plate is made of 304 stainless steel. The accuracy is controlled within ±0.05mm to avoid collisions and maintain water flow.

Benefits of technology

Effectively separating the placement of prisms avoids collisions, improves cleaning efficiency and product quality, and has broad market application prospects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prism cleaning basket jig which comprises at least one layer of jig body, each layer of jig body comprises a bottom plate and a partition plate, the bottom of the partition plate is fixedly connected with the bottom plate, a plurality of rows of partition holes are evenly distributed in the partition plate, and the size of each partition hole is matched with the size of a prism to be cleaned. A water passing hole is formed between every four adjacent separation holes and communicated with the upper portion and the lower portion of the jig body, and the bottom plate is a connecting frame and used for being fixedly connected to the prism cleaning basket. The prism cleaning basket jig is used in cooperation with a prism cleaning basket, prisms are effectively placed and cleaned in a separated mode through the separation plates and the separation holes, products are convenient to take and place, mutual collision of the products is avoided, meanwhile, water flowing of the upper layer and the lower layer is not affected by the water passing holes, and the cleaning efficiency and the product quality of the microprisms can be effectively improved; wide market application prospects are realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to optical coating processing technical field especially relates to a prism cleaning basket fixture. BACKGROUND

[0002] In the process of processing and transportation, the prism will be inevitably polluted by handprints, dust in the air and other pollutants to different degrees, thereby affecting its next processing and use, and thus the surface of the prism needs to be cleaned. The commonly used cleaning method is ultrasonic cleaning. The cavitation phenomenon caused by the propagation of ultrasonic waves in the cleaning liquid makes the micro-bubbles and liquid bombard the prism surface, thereby making the dirt on the surface of the prism quickly fall off to achieve the effect of rapid cleaning.

[0003] At present, the ordinary cleaning basket is usually used for cleaning the micro-prism, but this cleaning basket has some problems. For example, the micro-prism is easy to collide and damage each other during the cleaning process, the cleaning effect is uneven, and it is not convenient to take and place the micro-prism, which affects the cleaning efficiency and product quality. UTILITY MODEL CONTENT

[0004] In order to solve the above technical problems, the utility model designs a prism cleaning basket fixture.

[0005] The utility model adopts the following technical scheme:

[0006] A prism cleaning basket fixture, comprising at least one layer of fixture body, each layer of fixture body comprising a bottom plate and a partition plate, the bottom of the partition plate being fixedly connected to the bottom plate, a plurality of rows of partition holes being uniformly distributed on the partition plate, the size of each partition hole being matched with the size of the prism to be cleaned, and a water passing hole being arranged between every four adjacent partition holes, the water passing hole being communicated between the upper and lower fixture bodies, and the bottom plate being a connecting frame for being fixedly connected to the prism cleaning basket.

[0007] As a preferred, the partition hole is first trumpet-shaped necking and then trumpet-shaped flaring from top to bottom.

[0008] As a preferred, the bottom plate and the partition plate are fixedly connected through bolts.

[0009] As a preferred, the partition plate is a non-regenerative polytetrafluoroethylene plate.

[0010] As a preferred, the bottom plate is a 304 stainless steel connecting frame.

[0011] As a preferred, the bottom plate and the partition plate are processed by CNC engraving, and the machining precision is controlled within ±0.05mm.

[0012] As a preferred, the edge of the partition hole in the partition plate is smooth without burrs.

[0013] The prism cleaning basket jig is used in cooperation with the prism cleaning basket, the prism is effectively separated and placed for cleaning through the partition plate and the partition holes, the products are convenient to take and place, the products are prevented from colliding with each other, meanwhile, the water flow of the upper and lower layers is not affected by the water passing holes, the cleaning efficiency of the micro prisms and the product quality can be effectively improved, and the prism cleaning basket jig has wide market application prospects. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a structural schematic view of the utility model;

[0015] Figure 2 is Figure 1 a back view of the utility model;

[0016] In the drawing: 1, partition plate, 2, bottom plate, 3, bolt, 4, partition hole, 5, water passing hole. DETAILED DESCRIPTION

[0017] The technical scheme of the utility model will be further concretely described below by specific embodiments and in combination with the drawings:

[0018] Embodiment: as shown in Figure 1 and Figure 2 , a prism cleaning basket jig comprises a jig body, the jig body comprises a bottom plate 2 and a partition plate 1, the partition plate bottom is fixedly connected with the bottom plate, the partition plate is uniformly provided with multiple rows of partition holes 4, the size of each partition hole is set in cooperation with the size of the prism to be cleaned, a water passing hole 5 is arranged between every adjacent four partition holes, the water passing hole is communicated between the upper and lower jig bodies, the bottom plate is a connecting frame and is used for being fixedly connected on the prism cleaning basket.

[0019] The partition hole is first trumpet-shaped and then trumpet-shaped from top to bottom. The bottom plate and the partition plate are fixedly connected through the bolt 3. The partition plate is a non-regenerative polytetrafluoroethylene plate. The bottom plate is a 304 stainless steel connecting frame.

[0020] The bottom plate and the partition plate are processed by CNC engraving, and the machining precision is required to be controlled within ±0.05 mm. The edge of the partition hole in the partition plate is smooth without burrs.

[0021] The prism cleaning basket jig is used in cooperation with the prism cleaning basket, the prism is effectively separated and placed for cleaning through the partition plate and the partition holes, the products are convenient to take and place, the products are prevented from colliding with each other, meanwhile, the water flow of the upper and lower layers is not affected by the water passing holes, the cleaning efficiency of the micro prisms and the product quality can be effectively improved, and the prism cleaning basket jig has wide market application prospects.

[0022] The above-described embodiment is only a preferred scheme of the present application, and does not limit the present application in any form, and other variants and modifications are possible without departing from the technical scheme recited in the claims.

Claims

1. A prism cleaning basket fixture, characterized by, It includes at least one layer of jig body, each layer of jig body includes a bottom plate and a partition plate, the bottom of the partition plate is fixedly connected with the bottom plate, a plurality of rows of partition holes are uniformly distributed on the partition plate, the size of each partition hole is matched with the size of the prism to be cleaned, and a water passing hole is arranged between every four adjacent partition holes, the water passing hole is communicated between upper and lower jig bodies, the bottom plate is a connecting frame used for being fixedly connected on the prism cleaning basket.

2. The prism cleaning basket fixture of claim 1, wherein, The partition holes are trumpet-shaped in size from top to bottom.

3. The prism cleaning basket fixture of claim 1, wherein, The bottom plate and the partition plate are fixedly connected through bolts.

4. The prism cleaning basket fixture of claim 1, wherein, The partition plate is a non-regenerative polytetrafluoroethylene plate.

5. The prism cleaning basket fixture of claim 1, wherein, The bottom plate is a 304 stainless steel connecting frame.

6. The prism cleaning basket fixture of claim 1, wherein, The bottom plate and the partition plate are processed through CNC engraving, and the machining precision is required to be controlled within ±0.05 mm.

7. The prism cleaning basket fixture of claim 1, wherein, The edges of the partition holes in the partition plate are smooth without burrs.