Peeling device for consumable ingot processing

Abstract

The utility model discloses a stripping device for consumable ingot processing, which comprises a processing bed, transmission positioning mechanisms are arranged at the two corners of the right side of the upper end of the processing bed, a plurality of transmission positioning rollers are arranged at the left ends of the two transmission positioning mechanisms, a stripping mechanism is arranged between the two transmission positioning mechanisms, and the stripping mechanism is arranged on the right side of the processing bed. According to the device, the functions of positioning, peeling, air suction, impurity collection and the like are integrated, the automatic process of consumable ingot surface treatment is achieved, the machining efficiency and precision are improved, the three peeling clamping sleeves are each provided with a cutting blade, a scraping brush and a grinding block, and the progressive surface treatment process is formed. According to the design, impurities and oxide layers are thoroughly removed, meanwhile, damage to the consumable ingot is reduced, the design that the air suction centrifugal fan is combined with the limiting ring and the blade plate is adopted, air suction is achieved, the peeling clamping sleeve is driven to rotate, and the peeling effect is enhanced. Meanwhile, impurities are guided to the collecting box through airflow generated by air suction, and clean production is achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field related to metal smelting and material science, and specifically relates to a peeling device for consumable ingot processing. BACKGROUND

[0002] In the field of metal smelting and material science, as one of the key raw materials, the surface state of the consumable ingot directly affects the final quality and performance of the product. In the traditional process, a large amount of impurities such as dust and oxides are often attached to the surface of the consumable ingot. If these impurities are not removed, they will cause product defects in subsequent processing, affecting product quality and service life. Therefore, the research and development of efficient consumable ingot surface treatment technology has become a key link to improve the efficiency of the entire industry chain.

[0003] Traditional cleaning methods include manual cleaning, chemical cleaning, and mechanical cleaning. Manual cleaning has high flexibility, but it is labor-intensive, inefficient, and difficult to meet the needs of large-scale production, and it has low safety. Chemical cleaning can effectively remove some types of impurities, but it may cause corrosion of the consumable ingot substrate and pose an environmental pollution risk. Mechanical cleaning improves cleaning speed, but it still needs to be improved in terms of precision and targeting, especially when it comes to complex-shaped consumable ingots, as it is difficult to completely remove all impurities from the corners. Moreover, traditional equipment often lacks effective dust collection systems, resulting in a poor working environment that is detrimental to worker health and increases cleaning costs.

[0004] In view of the above technical challenges, it is particularly urgent to develop a new peeling device that can efficiently remove impurities from the surface of the consumable ingot while ensuring safe operation, environmental protection, and economic efficiency. In view of the above needs, the present patent aims to provide a comprehensive optimization of the consumable ingot peeling device, overcoming industry bottlenecks through technological innovation and leading the green transformation and industrial upgrading of the metal processing field. SUMMARY

[0005] The utility model aims at providing a kind of peeling device for consumable ingot processing, to solve the problem of low efficiency and difficult dust collection of traditional cleaning method in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of peeling device for consumable ingot processing, including processing bed, the right side of the processing bed upper end two corners is provided with transmission positioning mechanism, the left end of two transmission positioning mechanisms is provided with a plurality of transmission positioning roller, peeling mechanism is arranged between the two transmission positioning mechanisms, the lower end center of the peeling mechanism is fixedly connected with fixed base, and the fixed base is fixedly connected on the upper end of processing bed, and the lower end left side of the peeling mechanism is communicated with the downward opening exhaust pipe.

[0007] Preferably, the peeling mechanism is rotatably connected with an air suction centrifugal fan inside, and the air suction centrifugal fan is composed of limiting rings at front and back ends and a plurality of leaf plates in the middle, and three peeling clamping sleeves are clamped inside the air suction centrifugal fan.

[0008] Preferably, a left insertion slot is formed in the left end of the air exhaust pipe inside and communicates with the inside of the air exhaust pipe, and a particle collection box is inserted into the left insertion slot, and the particle collection box is composed of a sealing plate at the left end and two filter boxes at the upper and lower sides of the right end.

[0009] Preferably, a right insertion slot is formed in the right end of the fixed base inside, and the right insertion slot communicates with the inside of the peeling mechanism, and a large particle collection box is inserted into the right insertion slot.

[0010] Preferably, the front end of the air suction centrifugal fan is fixedly connected with a limiting stop ring through bolts, and the limiting stop ring is rotatably connected inside the opening at the front end of the peeling mechanism, and the rear end of the air suction centrifugal fan is fixedly connected with a driven gear ring through a connecting ring, and the driven gear ring is located at the rear end of the peeling mechanism.

[0011] Preferably, the peeling motor is fixedly connected to the rear end of the peeling motor, and the transmission gear is rotatably connected to the rear end of the peeling motor through a rotating shaft, and the lower end of the transmission gear is engaged with the upper end of the driven gear ring and is rollingly connected with the driven gear ring.

[0012] Preferably, the peeling clamping sleeve is composed of clamping rings at front and back ends and a plurality of connecting rods in the middle, and the peeling clamping sleeve is clamped between the plurality of leaf plates of the air suction centrifugal fan through a plurality of limiting clamping grooves, and the plurality of limiting clamping grooves are respectively formed in the outer walls of the plurality of connecting rods of the peeling clamping sleeve.

[0013] Preferably, a plurality of cutting blades are fixedly connected to the inner wall of the peeling clamping sleeve on the front side, a plurality of scraping brushes are fixedly connected to the inner wall of the peeling clamping sleeve in the middle, and a plurality of polishing blocks are fixedly connected to the inner wall of the peeling clamping sleeve on the back side.

[0014] Compared with the prior art, the self-consuming ingot processing peeling device has the following beneficial effects:

[0015] 1. Integrated peeling device design: The device integrates positioning, peeling, air suction, impurity collection and other functions, realizes the automation process of self-consuming ingot surface treatment, and improves the processing efficiency and precision.

[0016] 2. Multistage peeling clamping sleeve: Three peeling clamping sleeves are respectively provided with cutting blades, scraping brushes and polishing blocks, forming a progressive surface treatment process. This design ensures the complete removal of impurities and oxidation layer, while reducing damage to the self-consuming ingot.

[0017] 3. Integrated system of air suction centrifugal fan: The air suction centrifugal fan is combined with a limiting ring and a leaf plate design, which not only realizes air suction, but also drives the stripping sleeve to rotate, thereby enhancing the stripping effect. At the same time, the airflow generated by air suction guides impurities to the collection box, realizing clean production.

[0018] 4. Impurity classification and collection mechanism: Through the setting of the large-particle collection box and the micro-particle collection box, effective classification and collection of impurities are realized, subsequent processing is facilitated, and the impact on the environment is reduced.

[0019] 5. Power drive optimization: The stripping motor indirectly drives the air suction centrifugal fan through the transmission gear and the driven gear ring, ensuring stable operation and efficient power transmission of the stripping sleeve, while reducing energy consumption.

[0020] 6. Limiting and positioning structure: The cooperation of the limiting ring and the opening at the front end of the stripping mechanism ensures the accurate position of the stripping sleeve inside the air suction centrifugal fan, avoids the offset of the sleeve during the stripping process, and guarantees the processing quality. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a three-dimensional structure schematic diagram of the self-consumption ingot stripping device.

[0022] Figure 2 It is a stripping mechanism connection structure schematic diagram of the utility model.

[0023] Figure 3 It is a three-dimensional sectional structure schematic diagram of the stripping mechanism.

[0024] Figure 4 It is an air suction centrifugal fan connection structure schematic diagram of the utility model.

[0025] Figure 5 It is a driven gear ring connection structure schematic diagram of the utility model.

[0026] Figure 6 It is a stripping sleeve connection structure schematic diagram of the utility model.

[0027] In the figure: 1, processing bed; 2, transmission positioning mechanism; 3, transmission positioning roller; 4, stripping mechanism; 5, fixed base; 6, exhaust pipe; 7, air suction centrifugal fan; 8, stripping sleeve; 9, left slot; 10, micro-particle collection box; 11, right slot; 12, large-particle collection box; 13, limiting ring; 14, driven gear ring; 15, stripping motor; 16, transmission gear; 17, limiting slot; 18, cutting blade; 19, scraping brush; 20, polishing block. DETAILED DESCRIPTION

[0028] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0029] The utility model provides a kind of peeling device for self-consumption ingot processing as Figures 1-6 As shown in a kind of peeling device for self-consumption ingot processing, including processing bed 1, the right side of the upper end of processing bed 1 is provided with two transmission positioning mechanisms 2, the left end of two transmission positioning mechanisms 2 is provided with a plurality of transmission positioning rollers 3, between two transmission positioning mechanisms 2, peeling mechanism 4 is provided, and the lower end of fixed base 5 is fixedly connected in the upper end of processing bed 1, the lower end of peeling mechanism 4 is communicated with the downwardly open exhaust pipe 6, the surface impurities and oxide layer of self-consumption ingot can be removed by peeling device, so as to subsequent processing, self-consumption ingot is positioned between the multiple transmission positioning rollers 3 of front side, and moves back by multiple transmission positioning rollers 3, so that self-consumption ingot can be smoothly inserted into the inside of the front end of peeling mechanism 4, and the surface impurities and oxide layer are removed by peeling mechanism 4, and the removed impurities and oxide layer can be collected and discharged by fixed base 5 and exhaust pipe 6.

[0030] Preferably, peeling mechanism 4 is rotatably connected with air suction centrifugal fan 7 inside, and air suction centrifugal fan 7 is composed of limiting ring at front and back and multiple leaf plates in the middle, three peeling sleeves 8 are clamped in air suction centrifugal fan 7, left slot 9 is formed in the left end of exhaust pipe 6, and left slot 9 is communicated with the inside of exhaust pipe 6, and micro-particle collecting box 10 is inserted in left slot 9, and micro-particle collecting box 10 is composed of sealing plate at left end and two filter boxes at right end upper and lower sides, right slot 11 is formed in the inside of fixed base 5 right end upper side, and right slot 11 is communicated with the inside of peeling mechanism 4, and large-particle collecting box 12 is inserted in right slot 11, after self-consumption ingot enters the inside of peeling mechanism 4, it passes through the inside of three peeling sleeves 8 in turn from front to back, at this time, air suction centrifugal fan 7 drives three peeling sleeves 8 clamped inside to rotate, three peeling sleeves 8 cut, scrape and polish the surface of self-consumption ingot, so as to remove the impurities and oxide layer on the surface of self-consumption ingot, at the same time, peeling mechanism 4 can suck air from front and back openings by air suction centrifugal fan 7, and the removed impurities and oxide layer are discharged, larger impurities and oxide layer fall to the bottom of peeling mechanism 4 and are collected in large-particle collecting box 12 by right slot 11, smaller impurities and oxide layer particles are guided into the inside of exhaust pipe 6 under the suction of air suction centrifugal fan 7 and are filtered by two filter boxes of micro-particle collecting box 10, so that impurities and oxide layer particles are collected in two filter boxes, and the suction air is discharged from the lower end of exhaust pipe 6.

[0031] Preferably, the front end of the air suction centrifugal fan 7 is fixedly connected with a limiting ring 13 through bolts, the limiting ring 13 is rotatably connected inside the opening at the front end of the peeling mechanism 4, the rear end of the air suction centrifugal fan 7 is fixedly connected with a driven gear ring 14 through a connecting ring, the driven gear ring 14 is located at the rear end of the peeling mechanism 4, the upper end of the peeling mechanism 4 is fixedly connected with a peeling motor 15 at the rear side, the rear end of the peeling motor 15 is rotatably connected with a transmission gear 16 through a rotating shaft, the lower end of the transmission gear 16 is engaged with the upper end of the driven gear ring 14 and is rollingly connected with the driven gear ring 14, the peeling sleeve 8 is composed of clamping rings at the front and rear ends and a plurality of connecting rods in the middle, the peeling sleeve 8 is clamped between a plurality of leaf plates of the air suction centrifugal fan 7 through a plurality of limiting clamping grooves 17, the plurality of limiting clamping grooves 17 are respectively formed in the outer walls of the plurality of connecting rods of the peeling sleeve 8, three peeling sleeves 8 can be clamped with the air suction centrifugal fan 7 through the plurality of limiting clamping grooves 17, the three peeling sleeves 8 are inserted into the air suction centrifugal fan 7 from the opening at the front end of the peeling mechanism 4 and are limited by the limiting ring 13, so that the three peeling sleeves 8 can rotate with the air suction centrifugal fan 7, and it is ensured that the three peeling sleeves 8 remove the impurities and the oxidation layer on the surface of the consumable ingot while the air suction centrifugal fan 7 can guide the removed impurities and the oxidation layer out, and the peeling motor 15 can provide rotary power for the air suction centrifugal fan 7 through the driven gear ring 14 and the transmission gear 16.

[0032] Preferably, a plurality of cutting blades 18 are fixedly connected to the inner wall of the front peeling sleeve 8, a plurality of scraping brushes 19 are fixedly connected to the inner wall of the middle peeling sleeve 8, and a plurality of polishing blocks 20 are fixedly connected to the inner wall of the rear peeling sleeve 8, in the process of removing the impurities and the oxidation layer on the surface of the consumable ingot, the front peeling sleeve 8 can first cut the surface of the consumable ingot through the plurality of cutting blades 18 surrounding the outside of the consumable ingot, then the middle peeling sleeve 8 scrapes the consumable ingot through the plurality of scraping brushes 19, and finally the rear peeling sleeve 8 polishes the consumable ingot through the plurality of polishing blocks 20, so as to ensure that the impurities and the oxidation layer on the surface of the consumable ingot can be completely removed for subsequent processing of the consumable ingot.

[0033] Finally, it should be noted that: the above only describes the preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement for some technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A peeling device for processing consumable ingots, characterized in that, Including processing bed (1), right side two corners of upper end of processing bed (1) are provided with transmission positioning mechanism (2), left end of two transmission positioning mechanism (2) is provided with a plurality of transmission positioning roller (3), between two transmission positioning mechanism (2) is provided with peeling mechanism (4), the lower end center of peeling mechanism (4) is fixedly connected with fixed base (5), and fixed base (5) is fixedly connected on the upper end of processing bed (1), the lower end left side of peeling mechanism (4) is communicated with the exhaust pipe (6) of opening downward.

2. A stripping device for self-consuming ingot processing according to claim 1, characterized in that: The inside of the peeling mechanism (4) is rotatably connected with a suction centrifugal fan (7), and the suction centrifugal fan (7) is composed of a limiting ring at the front and back ends and a plurality of leaf plates in the middle. The inside of the suction centrifugal fan (7) is clamped with three peeling clamps (8).

3. A stripping device for self-consuming ingot processing according to claim 1, characterized in that: The left end of the exhaust pipe (6) is internally provided with a left slot (9) in communication with the inside of the exhaust pipe (6), and the left slot (9) is internally inserted with a particle collection box (10) composed of a sealing plate at the left end and two filter boxes at the right end.

4. A stripping device for self-consuming ingot processing according to claim 1, characterized in that: The right end of the fixed base (5) is internally provided with a right slot (11) in communication with the inside of the peeling mechanism (4), and the right slot (11) is internally inserted with a large particle collection box (12).

5. A stripping device for self-consuming ingot processing according to claim 2, characterized in that: The front end of the suction centrifugal fan (7) is fixedly connected with a limiting ring (13) through bolts, and the limiting ring (13) is rotatably connected inside the opening at the front end of the peeling mechanism (4). The rear end of the suction centrifugal fan (7) is fixedly connected with a driven gear ring (14) through a connecting ring, and the driven gear ring (14) is located at the rear end of the peeling mechanism (4).

6. A stripping device for self-consuming ingot processing according to claim 5, characterized in that: The upper end of the peeling mechanism (4) is fixedly connected with a peeling motor (15), the rear end of the peeling motor (15) is rotatably connected with a transmission gear (16) through a rotating shaft, and the lower end of the transmission gear (16) is engaged with the upper end of the driven gear ring (14) and is rollingly connected with the driven gear ring (14).

7. A stripping device for self-consuming ingot processing according to claim 2, characterized in that: The peeling clamp (8) is composed of a clamping ring at the front and back ends and a plurality of connecting rods in the middle. The peeling clamp (8) is clamped between the plurality of leaf plates of the suction centrifugal fan (7) through a plurality of limiting clamping grooves (17), and the plurality of limiting clamping grooves (17) are respectively provided in the outer walls of the plurality of connecting rods of the peeling clamp (8).

8. A stripping device for self-consuming ingot processing according to claim 7, characterized in that: A plurality of cutting blades (18) are fixedly connected to the inner wall of the front peeling clamp (8), a plurality of scraping brushes (19) are fixedly connected to the inner wall of the middle peeling clamp (8), and a plurality of polishing blocks (20) are fixedly connected to the inner wall of the rear peeling clamp (8).

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