Clamping tool for turning side face of part

By designing a clamping fixture with push-pull rod and pressure rod structures, the problem of low processing efficiency on the side of the housing parts was solved, enabling rapid clamping and release, improving processing efficiency and part positioning accuracy, and reducing maintenance costs.

CN223588870UActive Publication Date: 2025-11-25WUHAN KYOWA SYNCHRONIZER RING
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Patent Information

Application Number
CN202423160430.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-25
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing fixtures suffer from low efficiency and inconvenience when machining the sides of housing parts, especially the large size of the clamping mechanism in large equipment, which hinders the operation of machining tools.

Method used

A clamping fixture for side turning of parts was designed. It adopts a push-pull rod and pressure rod structure, combined with the lathe's rotary hydraulic cylinder pull rod to achieve rapid clamping and release. It is equipped with a sensor to monitor pressure, adapts to parts of different sizes and shapes, and can be flexibly connected to the lathe spindle through an adapter plate.

Benefits of technology

It improves processing efficiency and ease of operation, reduces lathe spindle load, reduces the complexity of manual operation, ensures precise positioning and surface quality of parts, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a clamping tool for turning the side face of a part, and the clamping tool comprises a base which is provided with a push-pull rod through hole penetrating through the base; the working table is mounted on the base, the table top of the working table is perpendicular to the seat surface of the base, and the working table is used for bearing a machined part; the push-pull rod penetrates through the push-pull rod through hole, one end of the push-pull rod is located above the table top, and the other end of the push-pull rod is located on the side, back to the One end of the connecting plate is rotatably connected with the base, and a formed rotating surface is perpendicular to the seat surface; the pressing rod is arranged above the workbench, is of a Z-shaped structure and is composed of a first section and a second section, the end of the first section is rotationally connected with one end of the push-pull rod along the rotating face, and the middle of the first section is rotationally connected with the other end of the connecting plate along the rotating face; the pressing plate is connected to the lower portion of the end of the second section and used for applying pressure to the top face of the machined part. The clamping tool clamps a part from the upper side and the lower side, the size is small, the load of a lathe spindle is reduced, and the operation efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the field of mechanical processing, and relates to a clamping tool for side turning of a part. BACKGROUND

[0002] A lathe is a commonly used metal processing machine tool, mainly used for manufacturing rotary body parts, such as cylinders, cones and circular truncated cones. By rotating the workpiece or the tool, the lathe can perform cutting operations to achieve the predetermined size and surface finish. In order to ensure the stability of the processed parts, various clamps are usually equipped on the lathe, which can firmly fix the parts to be processed on the lathe, while ensuring the exposure of the processing area.

[0003] The traditional shell clamp design is equipped with a positioning boss on the base plate. By fitting the shell into the positioning boss and installing the air cylinder and the pressing plate above the shell, it is ensured that the shell will not move left and right during machining or detection. In order to prevent the shell from rotating, the shell is usually firmly fixed on the base plate by using bolts. However, this clamp relies on manual operation, resulting in low efficiency. Some improved clamps integrate multiple clamping mechanisms above the base plate, which can quickly and firmly clamp the shell from the side, improving operational efficiency. However, for shell parts that need to be machined on the side, the side clamping mechanism becomes an obstacle, hindering the operation of the machining tool. The existing clamps that clamp the parts from the top are large in size, and when the machining equipment is large, the operation becomes inconvenient. CONTENT OF THE INVENTION

[0004] In order to solve the problem of side turning of shell parts, the application provides a clamping tool for side turning of parts.

[0005] The technical scheme provided by the application is as follows:

[0006] The clamping tool for side turning of parts provided by the application comprises:

[0007] A base is provided with a push-pull rod through hole;

[0008] A workbench is installed on the base, the table surface of the workbench is perpendicular to the seat surface of the base, and the workbench is used for carrying the processed parts;

[0009] A push-pull rod passes through the push-pull rod through hole, one end of the push-pull rod is located above the table surface, and the other end of the push-pull rod is located on the side of the base opposite to the workbench;

[0010] A connecting plate is rotatably connected to the base at one end, and the rotation surface formed by the connecting plate is perpendicular to the seat surface;

[0011] A pressing rod is arranged above the workbench and has a "Z" shape structure, which is composed of an upper segment, a middle segment and a lower segment, the middle segment is rotatably connected to the other end of the connecting plate, and the lower segment is connected to one end of the push-pull rod which is directed to the workbench;

[0012] A pressing plate is connected below the end of the upper segment and is used to apply pressure to the top surface of the machined part.

[0013] In some embodiments of the present application, the end of the lathe spindle is configured with an adapter disc, and the base is mounted on the adapter disc.

[0014] In some embodiments of the present application, the adapter disc is fixedly connected to the lathe spindle and the base.

[0015] In some embodiments of the present application, a lathe rotating oil cylinder pull rod is arranged in the lathe spindle, and the lathe rotating oil cylinder pull rod is connected to one end of the push-pull rod which is directed away from the workbench.

[0016] In some embodiments of the present application, the base is disc-shaped, and the rotating shaft of the lathe rotating oil cylinder pull rod passes through the center of the base and is perpendicular to the seat surface.

[0017] In some embodiments of the present application, the bottom surface and the top surface of the machined part are parallel, and the table surface is parallel to the bottom surface of the pressing plate.

[0018] In some embodiments of the present application, a positioning groove is arranged on the table surface, and the positioning groove is used to clamp the bottom surface of the machined part.

[0019] In some embodiments of the present application, a plurality of positioning holes are arranged on the table surface, and at least two positioning pins are arranged.

[0020] In some embodiments of the present application, the pressing rod is an integral structure.

[0021] In some embodiments of the present application, the pressing rod and the pressing plate are connected through a universal ball head.

[0022] Compared with the prior art, the present application has at least the following beneficial effects:

[0023] The present application adopts an upper clamping method, which exposes the side surface of the machined part, and the clamping tool is small in size, which makes clamping more convenient and effective, reduces the load of the lathe spindle, and effectively improves the operation efficiency. In addition, the clamping mechanism of the present application is designed flexibly and can adapt to machined parts of different sizes and shapes. At the same time, the clamping mechanism has a simple structure and is easy to maintain, which reduces the long-term maintenance cost. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to make the technical solutions in the embodiments of the present application clearer, the accompanying drawings needed in the embodiment description will be briefly introduced. Obviously, the accompanying drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative effort.

[0025] Figure 1 A sectional view of the clamping tool for side surface machining of a part provided by the present application;

[0026] Figure 2 A schematic view of the clamping tool for side surface machining of a part provided by the present application in a clamped state;

[0027] Figure 3 A schematic view of the clamping tool for side surface machining of a part provided by the present application in a relaxed state;

[0028] Figure 4 A schematic view of the connection between the pressing rod and the pressing plate;

[0029] 1, base; 11, through hole of push-pull rod; 12, seat surface;

[0030] 2, workbench; 21, bench surface;

[0031] 3, push-pull rod;

[0032] 4, connecting plate; 41, connecting plate seat;

[0033] 5, pressing rod; 51, upper section; 52, middle section; 53, lower section;

[0034] 6, pressing plate;

[0035] 7, machined part;

[0036] 8, lathe rotating oil cylinder pull rod;

[0037] 9, adapter disc. DETAILED DESCRIPTION

[0038] In order to make the technical solutions in the embodiments of the present application clearer, the accompanying drawings needed in the embodiment description will be briefly introduced. Obviously, the accompanying drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative effort.

[0039] The clamping tool for side surface machining of a part provided by the embodiments of the present application can solve the problems that the existing clamping tool cannot fully expose the side surface machining part and has a large volume.

[0040] As Figure 1 shown in the drawings, the clamping tool for machining the side surface of a part provided by the present application comprises: a base 1, which is provided with a push-pull rod through hole 11; a workbench 2, which is installed on the base 1, and the bench surface 21 is perpendicular to the seat surface 12 of the base 1, and is used to carry the part to be machined 7; a push-pull rod 3, which passes through the push-pull rod through hole 11; a connecting plate 4, one end of which is rotatably connected with the base 1, and the rotation surface formed thereby is perpendicular to the seat surface 12; a pressing rod 5, which is arranged above the workbench 2, has a "Z" shape structure, and is composed of an upper segment 51, a middle segment 52 and a lower segment 53, the middle part of the middle segment 52 is rotatably connected with the other end of the connecting plate 4 along the rotation surface, and the end of the lower segment 53 is connected with one end of the push-pull rod 3 which faces the workbench 2; and a pressing plate 6, which is connected below the end of the upper segment 51, and is used to apply pressure to the top surface of the part to be machined 7.

[0041] The principle of the clamping tool for machining the side surface of a part provided by the present application is as follows:

[0042] In the present application, the pressing rod 5 plays the role of a lever, and the fulcrum thereof is located at the connecting point of the middle segment 52 and the connecting plate 4. When the push-pull rod 3 is pushed forward to the direction of the workbench 2, it will push the end of the lower segment 53 of the pressing rod 5, and by means of the principle of lever, the end of the upper segment 51 connected with the pressing plate 6 will be lifted upward, resulting in the separation of the pressing plate 6 from the part to be machined 7; on the contrary, when the push-pull rod 3 is pulled backward, away from the direction of the workbench 2, it will pull the end of the lower segment 53 of the pressing rod 5 backward, and by means of the principle of lever, the end of the upper segment 51 connected with the pressing plate 6 will be lowered, so that the pressing plate 6 is in contact with the part to be machined 7. By further increasing the pulling force of the push-pull rod 3, the pressure between the pressing plate 6 and the part to be machined 7 can be enhanced, so as to ensure that the part to be machined 7 is firmly clamped between the pressing plate 6 and the workbench 2.

[0043] In some embodiments of the present application, the base 1 is provided with a connecting plate seat 41, one end of the connecting plate 4 is connected with the connecting plate seat 41 through a pin shaft, and the other end is connected with the middle part of the middle segment 52 through a pin shaft. The connecting plate seat 41, the connecting plate 4, the pressing rod 5 and the push-pull rod 3 are arranged on the same plane, so that the connecting plate 4, the pressing rod 5 and the push-pull rod 3 can move on the plane. In more detail, the upper segment 51 of the pressing rod 5 is a straight line rod which is parallel to the bench surface 21; the lower segment 53 is also a straight line rod, and when the push-pull rod 3 moves forward or backward, it will drive the lower segment 53 to move linearly along the axial direction of the push-pull rod 3. The middle segment 52 is an inclined rod, the connecting plate seat 41 is installed on the seat surface 12 directly above the push-pull rod through hole 11, and the two ends of the connecting plate 4 are connected with the middle segment 52 and the connecting plate seat 41 respectively through pin shafts, so as to convert the horizontal linear motion of the lower segment 53 into the up-down translation motion of the upper segment 51.

[0044] In some embodiments of the present application, the machined part 7 is a shell type part, and the clamping force needs to be accurately controlled during machining to prevent excessive clamping force from damaging the shell type part.

[0045] In some embodiments of the present application, the end of the lathe spindle is provided with an adapter disc 9, and the base 1 is installed on the adapter disc 9. Since the lathe spindle is a standard workpiece, the base 1 cannot be directly connected with it, and the present application adds an adapter disc for transition between the lathe spindle and the base 1. The adapter disc 9 is fixedly connected with the lathe spindle and the base 1, preferably by bolts. The base 1 is arranged at the end of the lathe spindle, so that the clamping tool of the present application can be flexibly adjusted in angle to adapt to the machining requirements of various complex parts, which greatly improves the machining flexibility and efficiency of the lathe.

[0046] In some embodiments of the present application, the lathe rotating oil cylinder pull rod 8 is arranged in the lathe spindle, and the lathe rotating oil cylinder pull rod 8 is connected with the end of the push-pull rod 3 opposite to the workbench 2. The lathe rotating oil cylinder pull rod 8 provides power for the push-pull rod 3 to realize the functions of pushing forward or pulling backward. When the lathe rotating oil cylinder pull rod 8 is extended, the push-pull rod 3 pushes forward to the direction of the workbench 2, prompting the pressing plate 6 to separate from the machined part 7; when the telescopic rod is retracted, the push-pull rod 3 pulls the pressing plate 6, so that the pressing plate 6 tightly presses the machined part 7. Through the use of the lathe rotating oil cylinder pull rod 8, the clamping tool of the present application can realize quick clamping and releasing during part machining, which significantly improves the machining efficiency. In addition, the use of the lathe rotating oil cylinder pull rod 8 reduces the complexity of manual operation and reduces the labor intensity, so that the whole machining process is more automated and intelligent.

[0047] In some embodiments of the present application, the clamping tool of the present application further comprises a sensor for monitoring the contact force between the pressing plate 6 and the machined part 7. The sensor is arranged on the pressing plate 6 and can real-time feedback pressure data. When the pressure data exceeds the safe range, the extension length of the lathe rotating oil cylinder pull rod 8 can be adjusted to adjust the pressure applied by the pressing plate 6 on the part to the preset safe range, so as to prevent damage to the part due to excessive pressure.

[0048] In some embodiments of the present application, the base 1 is disc-shaped, and the rotating shaft of the lathe rotating oil cylinder pull rod 8 passes through the center of the base 1 and is perpendicular to the seat surface 12.

[0049] In some embodiments of the present application, the bottom surface and the top surface of the machined part 7 are parallel, and the table surface 21 is parallel to the bottom surface of the pressing plate 6. This design ensures that the machined part 7 can be uniformly pressed during machining, avoiding machining errors caused by displacement or inclination of the machined part 7.

[0050] In some embodiments of the present application, positioning grooves are provided on the table 21, which are used to engage the bottom surface of the machined part 7. This design ensures the accurate positioning of the machined part 7 during machining. The design of the positioning grooves matches the shape of the bottom surface of the machined part 7, so that the machined part 7 can be quickly and accurately placed in the designated position when the lathe spindle is operated. This design not only improves the positioning accuracy of the machined part 7, but also reduces the need for manual intervention, further improving the level of automation.

[0051] In some embodiments of the present application, at least two positioning pins are provided on the table 21. The function of these positioning pins is to block the machined part 7, ensuring its accurate position during machining. Specifically, the table 21 is provided with a plurality of preformed positioning holes, and the positioning pins can be detached and installed in these positioning holes. When it is necessary to replace different types of machined parts 7, the positioning pins can be reinstalled to accurately position the new machined part 7.

[0052] In some embodiments of the present application, the pressing rod 5 is an integral structure, which has good rigidity and strength and can withstand the force and torque during machining. The integral structure design reduces the assembly steps, simplifies the production process, and reduces the cost. In actual application, the stable performance of the pressing rod 5 effectively prevents vibration during machining, ensuring the surface quality of the part side machining.

[0053] As shown in Figure 4 In some embodiments of the present application, the pressing rod 5 and the pressing plate 6 are connected through a universal ball head. This design allows the pressing plate 6 to rotate in all directions, ensuring that the lower plane of the pressing plate 6 can completely fit the compressed surface of the workpiece, producing a better compression effect.

[0054] In the description of the present application, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be a fixed connection, or a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0055] It should be noted that, in the present application, the relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another, without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0056] The foregoing is merely illustrative of the principles of the application and various modifications can be made by those skilled in the art without departing from the spirit and scope of the application. The above embodiments are illustrative, and not restrictive, of the scope of the application.

Claims

1. A clamping tool for side machining of a part, characterized in that, The utility model relates to a workbench for lathe, which comprises a base (1) provided with a push-pull rod through hole (11) penetrating through the base (1), a workbench (2) mounted on the base (1), a table top (21) of the workbench (2) being perpendicular to a seat surface (12) of the base (1) and used for carrying a machined part (7), a push-pull rod (3) penetrating through the push-pull rod through hole (11) and having one end above the table top (21) and the other end on a side of the base (1) opposite to the workbench (2), a connecting plate (4) rotatably connected to the base (1) at one end and having a rotation surface perpendicular to the seat surface (12), a pressing rod (5) provided above the workbench (2) and having a "Z" shape structure and comprising an upper segment (51), a middle segment (52) and a lower segment (53), the middle segment (52) being rotatably connected to the other end of the connecting plate (4) at a middle portion, and the lower segment (53) being connected to one end of the push-pull rod (3) towards the workbench (2), and a pressing plate (6) connected below an end of the upper segment (51) and used for applying pressure to a top surface of the machined part (7). The base (1) is arranged on a rotary adapter disc (9) arranged at an end of a lathe spindle. The rotary adapter disc (9) is fixedly connected to the lathe spindle and the base (1). A lathe rotating oil cylinder pull rod (8) is arranged in the lathe spindle, and the lathe rotating oil cylinder pull rod (8) is connected to one end of the push-pull rod (3) opposite to the workbench (2). The base (1) is disc-shaped, and a rotation axis of the lathe rotating oil cylinder pull rod (8) penetrates through a center of the base (1) and is perpendicular to the seat surface (12). The bottom surface and the top surface of the machined part (7) are parallel, and the table top (21) is parallel to a bottom surface of the pressing plate (6). The table top (21) is provided with a positioning groove for clamping the bottom surface of the machined part (7).

2. The clamping fixture for side machining of a part according to claim 1, characterized in that: The table top (21) is provided with a plurality of positioning holes and is provided with at least two positioning pins.

3. The clamping fixture for side machining of a part according to claim 2, characterized in that: The pressing rod (5) is an integral structure.

4. The clamping fixture for side machining of a part according to claim 2, characterized in that: The pressing rod (5) is connected to the pressing plate (6) through a universal ball head.

5. The clamping fixture for side machining of a part according to claim 4, characterized in that: ​ 6. The clamping fixture for side machining of a part according to claim 1, characterized in that: ​ 7. The clamping fixture for side machining of a part according to claim 1, characterized in that: ​ 8. The clamping fixture for side machining of a part according to claim 1, characterized in that: ​ 9. The clamping fixture for side machining of a part according to claim 1, characterized in that: ​ 10. The clamping fixture for side machining of a part according to claim 1, characterized in that: ​