Dry and wet cutting two-side magnetic chip removal machine
By designing a magnetic chip conveyor for both dry and wet cutting, consisting of a drive motor, sprocket, rotating shaft, spur gear, and scraper, the problem of incomplete chip collection was solved, achieving efficient chip collection and coolant reuse, thus avoiding machine tool damage and environmental pollution.
Patent Information
- Application Number
- CN202423272135.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing dry and wet cutting two-sided magnetic chip conveyors do not collect iron chips thoroughly, which can easily damage machine tools and workpieces. They also have low resource utilization and cause serious environmental pollution.
A structure including a drive motor, sprocket, rotating shaft, spur gear and scraper was designed. Iron filings are attracted by magnets in the conveyor belt and scraped off into the collection vehicle by the scraper. At the same time, a filter tank and water pump are set up to filter and reuse the cutting fluid.
It achieves efficient collection of iron filings, avoids damage to machine tools and workpieces, improves resource utilization, and reduces environmental pollution.
Smart Images
Figure CN223588905U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a chip removal machine technical field, concretely is a dry and wet cutting two -sided magnetic chip removal machine. BACKGROUND
[0002] With the continuous development of metal processing industry, the requirement of dry and wet cutting two -sided magnetic chip removal machine is also higher and higher. In the future, the equipment will develop towards more efficient, more intelligent and more environmental protection.
[0003] But in the prior art, there are still some deficiencies: it is inconvenient to ensure the thoroughness of iron chip collection, easy to damage machine tool and workpiece by iron chip, resource utilization rate, and environmental pollution is increased. UTILITY MODEL CONTENT
[0004] The utility model relates to a chip removal machine technical field, concretely is a dry and wet cutting two -sided magnetic chip removal machine.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a dry and wet cutting two -sided magnetic chip removal machine, including first fixed shell, second fixed shell and water tank, the upper end of first fixed shell is connected with drive motor, and the output end of drive motor is connected with first sprocket, and second fixed shell is connected with second sprocket, and second sprocket is connected with first rotating shaft, and one end of first rotating shaft is connected with first circular gear, and one side of first circular gear is equipped with second circular gear, and one side of second circular gear is connected with scraper, and the inside of second fixed shell is connected with second rotating shaft, and one end of second rotating shaft is connected with third sprocket, and the inside of second fixed shell is provided with limit sliding slot, and one end of first rotating shaft away from first circular gear is connected with fourth sprocket, and the inside of water tank is provided with filter groove, and water tank is connected with baffle, and the upper of water tank is provided with water pump mounting hole, and the lower side of second fixed shell is provided with oil outlet, first fixed shell is fixedly connected on the upper end of second fixed shell, drive motor is fixedly connected on the upper end of first fixed shell, and the inside of second fixed shell is provided with conveying belt.
[0006] As a further description of the above technical scheme:
[0007] First sprocket and second sprocket are connected by chain, and second sprocket and first circular gear are respectively arranged on both ends of first rotating shaft and on the outside of second fixed shell.
[0008] As a further description of the above technical scheme:
[0009] First rotating shaft is rotatably connected on second fixed shell, and fourth sprocket is provided with two groups and is symmetrically fixedly connected on first rotating shaft and is arranged on the inside of second fixed shell.
[0010] As a further description of the above technical solutions:
[0011] The third sprocket is connected with the second sprocket through a chain.
[0012] As a further description of the above technical solutions:
[0013] The second rotating shaft is rotationally connected to one end of the second fixed shell away from the first rotating shaft, and the third sprocket is provided with two groups and symmetrically arranged at two ends of the second rotating shaft, and the third sprocket is arranged on the inner side of the second fixed shell.
[0014] As a further description of the above technical solutions:
[0015] The first bevel gear and the second bevel gear are meshingly arranged, and the second fixed shell is arranged above the water tank.
[0016] As a further description of the above technical solutions:
[0017] The oil outlet hole is arranged directly above the filter groove, the baffle slides on the water tank, and the water pump mounting hole is arranged on the side of the baffle away from the filter groove.
[0018] The utility model has the following beneficial effects:
[0019] 1. The driving motor, sprocket, rotating shaft, bevel gear and scraper are designed, the iron filings in the machine tool cutting fluid are efficiently collected and treated, the chip removal machine is compact in structure, small in floor area, large in filtering capacity, high in filtering precision, is very suitable for single machine filtering, the iron filings in the cutting fluid can be effectively adsorbed through the magnet arranged in the conveying belt, and the iron filings are scraped off by the scraper, so that the thoroughness of iron filings collection is ensured, and damage of iron filings to the machine tool and workpieces is avoided.
[0020] 2. The iron filings can be easily scraped into the collection vehicle through the scraper, manual cleaning is avoided, in addition, the installation of the filter groove and the water pump makes the cutting fluid be filtered and purified and reused, which improves resource utilization and reduces environmental pollution. DRAWINGS
[0021] Figure 1 A three-dimensional structure diagram of a dry-wet cutting two-sided magnetic chip removal machine is provided. Figure One ;
[0022] Figure 2 An internal structure diagram of a dry-wet cutting two-sided magnetic chip removal machine is provided.
[0023] Figure 3 A partial structure diagram of a dry-wet cutting two-sided magnetic chip removal machine is provided.
[0024] Figure 4 The utility model provides a kind of three-dimensional structure diagram of dry-wet cutting two sides magnetic chip removal machine Figure Two .
[0025] Legend:
[0026] 1, first fixed shell;2, driving motor;3, first sprocket;4, second sprocket;5, first rotating shaft;6, first circular gear;7, second circular gear;8, scraper;9, second fixed shell;10, second rotating shaft;11, third sprocket;12, limiting sliding slot;13, conveying belt;14, fourth sprocket;15, water tank;16, filter groove;17, baffle;18, water pump mounting hole;19, oil outlet hole. Specific implementation
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0028] Reference Figures 1-4 , the utility model provides a kind of dry-wet cutting two sides magnetic chip removal machine, it includes: first fixed shell 1, second fixed shell 9 and water tank 15.
[0029] Specifically, it includes first fixed shell 1, second fixed shell 9 and water tank 15, the upper end of first fixed shell 1 is connected with driving motor 2, and the output end of driving motor 2 is connected with first sprocket 3, and second sprocket 4 is connected on second fixed shell 9, and second sprocket 4 is connected with first rotating shaft 5, and one end of first rotating shaft 5 is connected with first circular gear 6, and one side of first circular gear 6 is equipped with second circular gear 7, and one side of second circular gear 7 is connected with scraper 8, and the inside of second fixed shell 9 is connected with second rotating shaft 10, and one end of second rotating shaft 10 is connected with third sprocket 11, and the inside of second fixed shell 9 is provided with limiting sliding slot 12, and one end of first rotating shaft 5 away from first circular gear 6 is connected with fourth sprocket 14, and the inside of water tank 15 is provided with filter groove 16, and water tank 15 is connected with baffle 17 on, and the upper of water tank 15 is provided with water pump mounting hole 18, and the lower side of second fixed shell 9 is provided with oil outlet hole 19, first fixed shell 1 is fixedly connected on the upper end of second fixed shell 9, and driving motor 2 is fixedly connected on the upper end of first fixed shell 1, and the inside of second fixed shell 9 is provided with conveying belt 13.
[0030] In this embodiment, by extending the horizontal end of the second fixed shell 9 into the machine tool (not shown), the cutting fluid flowing out of the machine tool flows into the second fixed shell 9, and the iron filings in the cutting fluid are adsorbed onto the surface of the conveyor belt 13 by the magnets (not shown) provided in the conveyor belt 13.
[0031] In this embodiment, by starting the driving motor 2, the first sprocket 3 is driven to rotate, the second sprocket 4 is driven to rotate by the chain (not shown) provided, the first rotating shaft 5 is driven to rotate, and the two sets of fourth sprockets 14 are driven to rotate.
[0032] It should be noted that the rotation of the fourth sprocket 14 drives the third sprocket 11 and the second rotating shaft 10 to rotate by the chain (not shown) provided, and the chain slides in the limiting sliding groove 12.
[0033] Specifically, the first sprocket 3 and the second sprocket 4 are connected by a chain, the second sprocket 4 and the first circular gear 6 are respectively provided at both ends of the first rotating shaft 5 and outside the second fixed shell 9, the first rotating shaft 5 is rotatably connected to the second fixed shell 9, the fourth sprocket 14 is provided in two sets and symmetrically fixedly connected to the first rotating shaft 5 and inside the second fixed shell 9, the third sprocket 11 and the second sprocket 4 are connected by a chain, the second rotating shaft 10 is rotatably connected to one end of the second fixed shell 9 away from the first rotating shaft 5, the third sprocket 11 is provided in two sets and symmetrically provided at both ends of the second rotating shaft 10, and the third sprocket 11 is provided inside the second fixed shell 9, the first circular gear 6 and the second circular gear 7 are meshingly provided, the second fixed shell 9 is provided above the water tank 15, the oil outlet hole 19 is provided directly above the filter tank 16, the baffle 17 slides on the water tank 15, and the water pump mounting hole 18 is provided on the side of the baffle 17 away from the filter tank 16.
[0034] As a preferred embodiment, the chain provided on the third sprocket 11 is provided on the conveyor belt 13, the conveyor belt 13 is driven to move by the chain, and the iron filings on the conveyor belt 13 are conveyed.
[0035] As a preferred embodiment, when the conveyor belt 13 conveys the iron filings to one side of the scraper 8, the second circular gear 7 is driven to rotate by the first circular gear 6, the scraper 8 is driven to flip, and one side of the scraper 8 is driven to scrape the iron filings on the conveyor belt 13 into the collection vehicle (not shown) provided.
[0036] As a preferred embodiment, when the cutting fluid enters the second fixed shell 9, the iron filings in the cutting fluid are adsorbed by the magnets in the conveyor belt 13, and the remaining cutting fluid flows into the filter tank 16 through the oil outlet hole 19.
[0037] It should be noted that the remaining cutting fluid is filtered through the filter tank 16, the remaining iron filings in the remaining cutting fluid are filtered, and after the filtering is completed, the clean cutting fluid in the water tank 15 is pumped out through the water pump installed on the water pump mounting hole 18. It is discharged into the collection tank (not shown).
[0038] As a preferred embodiment, the filter capacity of the present chip removal machine is in the range of 50L / min-2000L / min, the filtering accuracy is about 15-20 microns, the unit floor area is small, and it is suitable for single machine filtering.
[0039] In use, first, the horizontal end of the second fixed shell 9 of the chip removal machine extends into the machine tool, and the mixture of cutting fluid and iron filings generated during the machining process of the machine tool flows into the second fixed shell 9 by natural flow or the built-in liquid discharge system of the machine tool. At this time, the conveyor belt 13 inside the second fixed shell 9 starts to work, and the magnet inside it can adsorb the iron filings in the cutting fluid and make it adhere to the surface of the conveyor belt 13. After the driving motor 2 is started, the first sprocket 3 connected to the output end starts to rotate, which drives the second sprocket 4 and the first rotating shaft 5 connected thereto to rotate. The first rotating shaft 5 not only has the second sprocket 4 installed thereon, but also is fixedly connected with two groups of fourth sprockets 14 symmetrically. With the rotation of the first rotating shaft 5, the fourth sprockets 14 also rotate and drive the third sprocket 11 and the second rotating shaft 10 to rotate through the chain. At this time, the conveyor belt 13 is driven by the chain arranged on the third sprocket 11 and starts to circulate and transport inside the second fixed shell 9, continuously conveying the conveyor belt 13 with adsorbed iron filings forward. When the conveyor belt 13 conveys the iron filings to one side of the scraper 8, the first circular gear 6 on the first rotating shaft 5 starts to mesh with the second circular gear 7 and rotates. Since the scraper 8 is connected to one side of the second circular gear 7, the scraper 8 also performs a flipping motion with the rotation of the first circular gear 6, and the iron filings on the conveyor belt 13 are scraped off into the pre-set collection vehicle. At the same time, most of the iron filings in the cutting fluid are adsorbed by the magnet when the cutting fluid passes through the conveyor belt 13, and the remaining cutting fluid flows into the filter tank 16 in the water tank 15 through the oil outlet hole 19 on the lower side of the second fixed shell 9. The filter tank 16 is provided with a filtering device, which can further filter the cutting fluid and remove the residual iron filings and other impurities. After filtering, the clean cutting fluid is stored in the water tank 15. When it is needed to be discharged, the clean cutting fluid can be pumped out through the water pump installed on the water pump mounting hole 18 and discharged into the collection tank for subsequent use or treatment.
[0040] The dry and wet cutting two-sided magnetic chip removal machine of the present application ensures the thoroughness of iron filings collection, avoids the damage of iron filings to the machine tool and the workpiece, improves the resource utilization rate, and also reduces environmental pollution.
[0041] It should be noted that the electrical components appearing in this document are all connected to the main controller and 220V mains electricity from the outside world, and the main controller can be a conventional known device controlled by a computer, etc., and the detailed description of known functions and known components is omitted in the specific embodiments of the present disclosure. In order to ensure the compatibility of the device, the operation means used are consistent with the parameters of the market appliances.
[0042] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A magnetic chip conveyor for both dry and wet cutting, characterized in that: The system includes a first fixed shell (1), a second fixed shell (9), and a water tank (15). A drive motor (2) is connected to the upper end of the first fixed shell (1), and a first sprocket (3) is connected to the output end of the drive motor (2). A second sprocket (4) is connected to the second fixed shell (9), and a first rotating shaft (5) is connected to the second sprocket (4). One end of the first rotating shaft (5) is connected to a first sprocket (6), and a second sprocket (7) is provided on one side of the first sprocket (6). A scraper (8) is connected to one side of the second sprocket (7). A second rotating shaft (10) is connected to the inner side of the second fixed shell (9), and one end of the second rotating shaft (10) is connected to a first sprocket (8). The three sprockets (11) are provided, and the inner side of the second fixed shell (9) is provided with a limit groove (12). The first rotating shaft (5) is connected to the fourth sprocket (14) at the end away from the first sprocket (6). The inner side of the water tank (15) is provided with a filter groove (16). The water tank (15) is connected with a baffle (17). The water tank (15) is provided with a water pump mounting hole (18) at the top. The lower side of the second fixed shell (9) is provided with an oil outlet hole (19). The first fixed shell (1) is fixedly connected to the upper end of the second fixed shell (9). The drive motor (2) is fixedly connected to the upper end of the first fixed shell (1). The inner side of the second fixed shell (9) is provided with a conveyor belt (13).
2. The dry and wet cutting two-sided magnetic chip conveyor according to claim 1, characterized in that: The first sprocket (3) and the second sprocket (4) are connected by a chain, and the second sprocket (4) and the first sprocket (6) are respectively located at both ends of the first rotating shaft (5) and on the outside of the second fixed shell (9).
3. The dry and wet cutting two-sided magnetic chip conveyor according to claim 2, characterized in that: The first rotating shaft (5) is rotatably connected to the second fixed shell (9), and the fourth sprocket (14) is provided in two sets and is symmetrically fixedly connected to the first rotating shaft (5) and located on the inner side of the second fixed shell (9).
4. A dry and wet cutting two-sided magnetic chip conveyor according to claim 3, characterized in that: The third sprocket (11) is connected to the second sprocket (4) by a chain.
5. A dry and wet cutting two-sided magnetic chip conveyor according to claim 4, characterized in that: The second rotating shaft (10) is rotatably connected to the end of the second fixed shell (9) away from the first rotating shaft (5), and the third sprocket (11) is provided in two sets and symmetrically arranged at both ends of the second rotating shaft (10), and the third sprocket (11) is located on the inner side of the second fixed shell (9).
6. A dry and wet cutting two-sided magnetic chip conveyor according to claim 5, characterized in that: The first sprocket (6) and the second sprocket (7) are meshed together, and the second fixed shell (9) is located above the water tank (15).
7. A dry and wet cutting two-sided magnetic chip conveyor according to claim 6, characterized in that: The oil outlet (19) is located directly above the filter tank (16), and the baffle (17) slides on the water tank (15), and the water pump mounting hole (18) is located on the side of the baffle (17) away from the filter tank (16).