One-standby-one-use double-station sand blasting machine
By designing a dual-station sandblasting machine and utilizing the coordinated operation of the tilting mechanism and the sandblasting mechanism, the problem of needing to stop the sandblasting machine to remove products was solved, enabling uninterrupted production and improving production efficiency and product sandblasting quality.
Patent Information
- Application Number
- CN202423057035.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing sandblasting machines require the machine to be stopped after sandblasting, the product removed, and manually loaded into a fixture, resulting in low production efficiency.
A dual-station sandblasting machine with one standby and one working position was designed. It employs two flipping mechanisms located in the sandblasting area and the loading area respectively, so that when sandblasting, one fixture is sandblasting while the other fixture is loading or unloading materials. Through the coordinated work of the flipping mechanism and the sandblasting mechanism, uninterrupted production is achieved.
It improved production efficiency, enabled continuous sandblasting process, and enhanced both production efficiency and product sandblasting quality.
Smart Images

Figure CN223589151U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sand blasting machine field technology especially is one and is one and is used double position sand blasting machine. BACKGROUND
[0002] There are many types of sand blasting machines, including dry sand blasting machines, liquid sand blasting machines, frozen sand blasting machines, environmentally friendly sand blasting machines, and fully automatic sand blasting machines controlled by electric appliances.
[0003] Chinese patent CN220128534U discloses a reversible sand blasting mechanism, which needs to be opened (stopped) after the product is sand blasted, and then the product is manually loaded into the jig, and the device needs to be stopped to load the product, resulting in low production efficiency. UTILITY MODEL CONTENT
[0004] Therefore, the utility model provides a one-backup-one-use double-station sand blasting machine to solve the problem of low production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a one-backup-one-use double-station sand blasting machine, comprising,
[0006] The rack has a sand blasting area inside and a loading area outside.
[0007] The first turnover mechanism is provided on the rack, and the output end of the first turnover mechanism is provided with a mounting seat.
[0008] The second turnover mechanism is provided on the mounting seat, and the output end of each second turnover mechanism is provided with a jig.
[0009] The sand blasting mechanism is provided on the rack, and the sand blasting end of the sand blasting mechanism faces the jig in the sand blasting area.
[0010] In one embodiment, the two second turnover mechanisms are arranged symmetrically above and below the middle line L of the mounting seat.
[0011] In one embodiment, the first turnover mechanism includes a first motor, a speed reducer, and a transmission box, the speed reducer is provided on the output shaft of the first motor, the transmission box is provided on the output shaft of the speed reducer, and the output shaft of the transmission box is connected with the center position of the mounting seat.
[0012] In one embodiment, a partition is provided on the mounting seat, which separates the two second turnover mechanisms.
[0013] In one embodiment, each of the second turnover mechanisms comprises a second motor, a rotating shaft, and a pulley assembly connected between the second motor and the rotating shaft; one end of the rotating shaft extending into the sandblasting area is provided with a positioning seat, and the jig is mounted on the positioning seat.
[0014] In one embodiment, the sandblasting mechanism comprises a Y-axis module provided on the rack, an X-axis module provided on the output end of the Y-axis module, a Z-axis module provided on the output end of the X-axis module, and a spray gun provided on the output end of the Z-axis module, wherein the spraying end of the spray gun faces the sandblasting area.
[0015] In one embodiment, the spray gun is two, which are respectively and left and right spaced apart on the output end of the Z-axis module.
[0016] In one embodiment, the recovery mechanism further comprises a recovery cover provided behind the sandblasting area and opposite to the spraying end of the spray gun.
[0017] In one embodiment, the exhaust mechanism has an exhaust space, the air inlet of the exhaust space is communicated with the sandblasting area, and an exhaust fan is arranged on the wall of the exhaust space.
[0018] In one embodiment, the jig comprises a first clamping plate and a second clamping plate pivoted at one end to the first clamping plate, the second clamping plate and the first clamping plate can be closed or opened, and a plurality of sandblasting holes are arranged through the inner and outer walls of the second clamping plate and the first clamping plate.
[0019] The utility model discloses have obvious advantages and beneficial effects compared with prior art, specifically speaking, from the above technical scheme can know that:
[0020] By designing two second turnover mechanisms, and each second turnover mechanism is provided with a jig, one of the second turnover mechanisms is located in the sandblasting area, and the other second turnover mechanism is located in the loading area; when one of the jigs is used for sandblasting, the other jig is used for taking and loading, one is used for one, and the whole production process is continuous and uninterrupted, which greatly improves the production efficiency.
[0021] To make the structure characteristics and functions of the utility model clearer, the utility model will be described in detail below by combining with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0022] Fig. 1 It is the perspective view of the embodiment of the utility model;
[0023] Fig. 2 It is the perspective view of the embodiment of the utility model hiding part of the rack;
[0024] Fig. 3 It is the local assembly schematic view of the embodiment of the utility model;
[0025] Fig. 4 is another local assembly schematic view of the embodiment of the utility model.
[0026] Reference signs:
[0027] 10, rack 101, sand blasting area
[0028] 102, charging area 20, first turnover mechanism
[0029] 21, first motor 22, speed reducer
[0030] 23, transmission case 30, mounting seat
[0031] 31, partition L, center line
[0032] 40, second turnover mechanism 41, second motor
[0033] 42, rotating shaft 43, pulley assembly
[0034] 44, mounting seat 50, jig
[0035] 51, first clamping plate 52, second clamping plate
[0036] 501, sand blasting hole 60, sand blasting mechanism
[0037] 61, Y-axis module 62, X-axis module
[0038] 63, Z-axis module 64, spray gun
[0039] 70, recycling mechanism 71, recycling cover
[0040] 80, exhaust mechanism 81, exhaust space
[0041] 82, exhaust fan. Specific embodiments
[0042] In order to make the technical problems, technical schemes and beneficial effects to be solved in the present application more clear and obvious, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not to limit the present application.
[0043] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0044] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate directions or positions based on the directions or positions shown in the drawings and are used for convenience in describing the present application and simplifying the description, and thus cannot be construed as indicating or implying that a device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0045] In addition, the terms "first", "second", "third", etc. are used only for descriptive purposes and should not be construed as indicating or implying relative importance or an indicated number of technical features. Therefore, the features defined as "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0046] Please refer to Figs. 1 to 4 , it is shown that the present application provides a one-backup-one-use double-station sand blasting machine, which comprises a rack 10, an internal sand blasting area 101 for sand blasting treatment of products, and an external loading area 102 for manually loading products on jigs 50 or unloading products from the jigs.
[0047] A first overturning mechanism 20 is arranged on the rack 10, and an output end of the first overturning mechanism 20 is provided with a mounting seat 30. The first overturning mechanism 20 drives the mounting seat 30 to rotate clockwise or counterclockwise.
[0048] Two second overturning mechanisms 40 are arranged on the mounting seat 30 in an up-down interval, and an output end of each second overturning mechanism is provided with a jig 50. The second overturning mechanisms 40 drive the jigs 50 to overturn forward and backward. The jigs 50 are used to install products for sand blasting. The upper second overturning mechanism 40 is located in the loading area 102, and the lower second overturning mechanism 40 is located in the sand blasting area 101. A sand blasting mechanism 60 is arranged on the rack 10, and a sand blasting end of the sand blasting mechanism 60 faces the jigs 50 located in the sand blasting area 101.
[0049] In operation, first, manually load the jigs 50 located in the loading area 102 with products to be sand blasted, and then start the equipment. Next, the first overturning mechanism 20 drives the mounting seat 30 to overturn, and the jigs loaded with products enter the sand blasting area 101. The second overturning mechanism 40 located in the sand blasting area 101 drives the corresponding jigs 50 to overturn, and the sand blasting mechanism 60 performs sand blasting on the products on the jigs 50. Second, when each mechanism in the sand blasting area 101 is working, manually load the jigs 50 in the loading area 102 for standby for the next sand blasting. After the sand blasting of the products in the sand blasting area 101 is completed, the jigs in the loading area 102 enter the sand blasting area for sand blasting, and the jigs in the sand blasting area exit to the loading area 102 for loading and unloading.
[0050] By designing two second turnover mechanisms, and each second turnover mechanism is provided with a jig, one second turnover mechanism is located in the sandblasting area, and the other second turnover mechanism is located in the loading area; when one jig is used for sandblasting, the other jig is used for taking and loading materials, one is used for one, the whole production process is continuous and uninterrupted, and the production efficiency is greatly improved.
[0051] In one of the embodiments, the two second turnover mechanisms 40 are arranged symmetrically along the middle line L of the mounting seat 30, and the two second turnover mechanisms 40 are reasonably arranged to avoid the weight being concentrated on one side.
[0052] In one of the embodiments, the first turnover mechanism 20 includes a first motor 21, a speed reducer 22, and a transmission box 23, the speed reducer 22 is arranged on the output shaft of the first motor 21, the transmission box 23 is arranged on the output shaft of the speed reducer 22, and the output shaft of the transmission box 23 is connected with the center position of the mounting seat 30. The design of the speed reducer 22 and the transmission box 23 makes the rotation angle of the mounting seat 30 very accurate, so that the yield of the products after sandblasting is greatly improved.
[0053] Of course, the first turnover mechanism 20 can also be other driving structures, for example, a motor cooperating with a gear, a chain wheel, or a conveying belt structure.
[0054] In one of the embodiments, a partition plate 31 is arranged on the mounting seat, the partition plate 31 separates the two second turnover mechanisms 40, that is, separates the sandblasting area 101 and the loading area 102, to avoid sandblasting to the loading area 102 and ensure the working environment.
[0055] In one of the embodiments, each second turnover mechanism 40 includes a second motor 41, a rotating shaft 42, and a belt pulley assembly 43 connected between the second motor 41 and the rotating shaft 42, one end of the rotating shaft 42 extending into the sandblasting area 101 is provided with a positioning seat 44, and the jig 50 is arranged on the positioning seat 44. The second motor 41 drives the jig 50 to turn different angles, so that sandblasting can be realized on both sides of the product, and the production efficiency is greatly improved.
[0056] In one of the embodiments, the sandblasting mechanism 60 includes a Y-axis module 61 arranged on the rack 10, an X-axis module 62 arranged on the output end of the Y-axis module 61, a Z-axis module 63 arranged on the output end of the X-axis module 62, a spray gun 64 arranged on the output end of the Z-axis module 63, and the spray end of the spray gun 64 faces the sandblasting area 101. The Y-axis module 61, the X-axis module 62, and the Z-axis module 63 cooperate to drive the front, back, left, right, up, and down movements of the spray gun 64, and the second turnover mechanism 40 turns the jig 50, so that sandblasting can be realized on different angles, different distances, and different directions of the product.
[0057] The spray gun 64 is two, respectively left and right interval set in the output end of the Z axis module 63, double spray gun 64 design, greatly improve the sand blasting efficiency.
[0058] The device also includes a recycling mechanism 70, the recycling mechanism includes recycling cover 71, the recycling cover 71 is located in the rear of the sand blasting area 101, with the spray end of the spray gun 64 opposite. Recycling mechanism 70 recycling spray sand.
[0059] The device also includes an exhaust mechanism 80, the exhaust mechanism 80 has an exhaust space 81, the air inlet of the exhaust space 81 is communicated with the sand blasting area 101; The wall of the exhaust space 81 is provided with an exhaust fan 82, and the exhaust fan 82 works to drive the airflow to flow.
[0060] The jig 50 includes a first clamping plate 51 and a second clamping plate 52 pivoted to one end of the first clamping plate, and optionally, the two are connected by a hinge. The second clamping plate 52 and the first clamping plate 51 can be closed or opened, and a plurality of sand blasting holes 501 are formed through the inner and outer walls of the second clamping plate and the first clamping plate. The sand is sprayed from the sand blasting hole 501 to the product.
[0061] The above only for the preferred embodiment of the present application has, and does not limit the present application, any modification, equivalent replacement and improvement within the spirit and principles of the present application, etc., should be included in the protection scope of the present application.
Claims
1. A dual-station sandblasting machine with one standby station, characterized in that: include, The frame (10) has a sandblasting area (101) inside and a loading area (102) outside. A first flipping mechanism (20) is provided on the frame (10), and a mounting base (30) is provided at the output end of the first flipping mechanism. There are two second flipping mechanisms (40), which are spaced vertically on the mounting base (30). Each second flipping mechanism has a fixture (50) at its output end. The upper second flipping mechanism (40) is located in the loading area (102), and the lower second flipping mechanism (40) is located in the sandblasting area (101). A sandblasting mechanism (60) is provided on the frame (10), and the sandblasting end of the sandblasting mechanism (60) is directed toward the fixture (50) located in the sandblasting area (101).
2. The dual-station sandblasting machine with one standby and one working position according to claim 1, characterized in that: The two second flipping mechanisms (40) are arranged symmetrically up and down along the center line (L) of the mounting base (30).
3. The dual-station sandblasting machine with one standby and one working position according to claim 1, characterized in that: The first flipping mechanism (20) includes a first motor (21), a reducer (22) and a transmission box (23). The reducer is located on the output shaft of the first motor; the transmission box is located on the output shaft of the reducer; and the output shaft of the transmission box is connected to the center position of the mounting base.
4. The dual-station sandblasting machine with one standby and one working position according to claim 1, characterized in that: The mounting base is provided with a partition (31), which separates the upper and lower second flipping mechanisms (40).
5. The dual-station sandblasting machine with one standby and one working position according to claim 1, characterized in that: Each of the second flipping mechanisms (40) includes a second motor (41), a rotating shaft (42), and a pulley assembly (43) connecting the second motor (41) and the rotating shaft (42); the rotating shaft (42) has a positioning seat (44) at one end extending into the sandblasting area (101), and the fixture (50) is mounted on the positioning seat (44).
6. The dual-station sandblasting machine with one standby and one working position according to claim 1, characterized in that: The sandblasting mechanism (60) includes a Y-axis module (61) mounted on the frame (10), an X-axis module (62) on the output end of the Y-axis module (61), a Z-axis module (63) on the output end of the X-axis module (62), and a spray gun (64) on the output end of the Z-axis module (63). The spraying end of the spray gun (64) faces the sandblasting area (101).
7. The dual-station sandblasting machine with one standby and one working position according to claim 6, characterized in that: There are two spray guns (64), which are respectively positioned on the output end of the Z-axis module (63) at a distance from each other.
8. The dual-station sandblasting machine with one standby and one working position according to claim 7, characterized in that: It also includes a recycling mechanism (70), which includes a recycling hood (71) located behind the sandblasting area (101) and directly opposite the spraying end of the spray gun (64).
9. The dual-station sandblasting machine with one standby and one working position according to claim 1, characterized in that: It also includes an exhaust mechanism (80) having an exhaust space (81) with an air inlet connected to the sandblasting area (101); an exhaust fan (82) is provided on the wall of the exhaust space (81).
10. The dual-station sandblasting machine with one standby and one working position according to claim 1, characterized in that: The fixture (50) includes a first clamping plate (51) and a second clamping plate (52) pivotally connected at one end to the first clamping plate. The second clamping plate and the first clamping plate can be closed or opened, and multiple sandblasting holes (501) are penetrating the inner and outer walls of the second clamping plate and the first clamping plate.
Citation Information
Patent Citations
Turnover sand blasting mechanism
CN220128534U