Roller dismounting and mounting device

By designing a roller disassembly and assembly device, and utilizing a disassembly and assembly trolley and a sliding structure in conjunction with a guide rod, the disassembly and assembly process of the rollers is simplified, solving the problems of high labor intensity and low efficiency for workers, achieving efficient roller maintenance, and ensuring the continuity of production.

CN223589300UActive Publication Date: 2025-11-25FOSHAN GOLD SILVER RIVER INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423229630.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-25
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

As battery electrode production capacity increases, the rollers become wider and heavier, leading to high labor intensity and low efficiency for workers during roller assembly and disassembly, which affects production continuity.

Method used

Design a roller disassembly and assembly device, including a disassembly and assembly trolley, a fixing component, a mounting plate and an inner guide rod. Through the cooperation of the sliding structure with the inner and outer guide rods, the disassembly and assembly process of the roller is simplified and the operation intensity of the workers is reduced.

Benefits of technology

It simplifies the disassembly and assembly process of the rollers, reduces labor intensity, improves disassembly and assembly efficiency, shortens equipment downtime, and ensures production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a roller dismounting and mounting device, and relates to the technical field of equipment maintenance. The roller dismounting and mounting device comprises a dismounting and mounting vehicle, two mounting plates, two inner guide rods and a fixing assembly used for fixing a roller, the two mounting plates are oppositely arranged in the mechanical equipment, a working space of the roller is formed between the two mounting plates, through holes are formed in the mounting plates, the inner guide rods are connected between the two mounting plates, and the fixing assembly is used for fixing the roller. One end of the inner guide rod penetrates through a mounting plate through a through hole in the mounting plate; the fixing assembly is arranged in the working space and is in sliding fit with the two inner guide rods; the dismounting vehicle is provided with a dismounting platform, and two outer guide rods with one ends extending out of the dismounting platform are arranged on the dismounting platform; in the dismounting process of the roller, the two outer guide rods are used for being in butt joint with the two inner guide rods correspondingly, and the fixing assembly is used for sliding out of the working space from the through hole to the dismounting platform under the guidance of the two inner guide rods and the two outer guide rods. On the basis, the dismounting and mounting efficiency of the roller is improved, the labor intensity of workers is reduced, and the production continuity is guaranteed.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of equipment maintenance, and particularly relates to a roller dismounting device. BACKGROUND

[0002] A roller is a rotatable cylindrical object, which is often used to drive materials forward by driving the roller to rotate by a power source (such as a motor) or to process materials by the pressure generated when the roller rotates. In the related art, when producing a battery pole piece, a plurality of different types of rollers need to be used, such as a roller provided with a dust brush, a roller provided with a rolling cutter, a roller coated with fibers and used for cleaning, and a roller coated with glue and used for traction, etc. These rollers inevitably need to be maintained (i.e., repaired and maintained) during use, so the roller needs to be dismounted from the equipment, and then mounted on the equipment after the maintenance is completed. However, as the production capacity of the battery pole piece is improved, the roller is wider and heavier, which increases the labor intensity of the workers during the dismounting of the roller, and reduces the dismounting efficiency of the roller, and finally leads to a too long downtime of the equipment, which is not conducive to the continuity of production. CONTENT OF THE UTILITY MODEL

[0003] The present application provides a roller dismounting device, which aims to solve the problems of high labor intensity of workers and low dismounting efficiency in the related art.

[0004] In order to solve the above-mentioned problems in the related art, the present application provides a roller dismounting device applied to a mechanical equipment including a roller, which comprises a dismounting vehicle, a fixing assembly, two mounting plates and two inner guide rods. The two mounting plates are oppositely and coaxially arranged in the mechanical equipment, and a working space of the roller is formed between the two mounting plates. A through hole is formed in each mounting plate, and the two through holes are opposite to each other. The inner guide rods are located between the two mounting plates and are arranged at the two ends of the mounting plates respectively. The two inner guide rods are opposite and spaced apart in the horizontal direction, and one end of the inner guide rod penetrates through the target mounting plate through the target through hole in the target mounting plate. The fixing assembly is used for fixing the roller and has a sliding structure. The fixing assembly is arranged in the working space and is in sliding cooperation with the two inner guide rods through the sliding structure. The two ends of the fixing assembly are located in the two through holes respectively. The dismounting vehicle has a dismounting platform, and the dismounting platform is provided with two outer guide rods which are opposite and spaced apart. One end of the outer guide rod extends out of the dismounting platform. Specifically, during the dismounting process of the roller, the one end of the two outer guide rods extending out of the dismounting platform is used for abutting the one end of the two inner guide rods penetrating through the target mounting plate respectively. The fixing assembly is used for sliding out of the working space through the target through hole and then sliding onto the dismounting platform under the guidance of the two inner guide rods and the two outer guide rods through the sliding structure.

[0005] In some implementations, the fixing assembly further comprises two bearing plates, two fixing structures and a plurality of connecting rods, the two bearing plates are arranged opposite and coaxially, the connecting rods are arranged between the two bearing plates and have two ends arranged on the two bearing plates respectively, the plurality of connecting rods are distributed at intervals around the axis of the bearing plates, the two fixing structures are arranged on the inner sides of the two bearing plates respectively, the two fixing structures are on the axis of the bearing plates, and the two fixing structures are used for fixing the two ends of the roller respectively; the sliding structure comprises four rotating wheels, two rotating wheels are arranged rotatably on each bearing plate, the two rotating wheels on each bearing plate are opposite and spaced apart in the horizontal direction, when the fixing assembly is located in the working space, the two bearing plates are located in the two through holes respectively, and the two rotating wheels on the bearing plates abut against the two inner guide rods respectively and slide with the two inner guide rods respectively.

[0006] In some implementations, the fixing assembly further comprises a handle arranged on the outer side of one bearing plate, when the fixing assembly is located in the working space, the bearing plate with the handle is located in the target through hole.

[0007] In some implementations, the fixing structure comprises a base, a fixing seat, two sliding blocks and two guide rails, the two guide rails are arranged on the inner sides of the bearing plates, the two guide rails are opposite and spaced apart in the horizontal direction, the two guide rails extend in the vertical direction, the two sliding blocks are arranged on the two guide rails respectively and slide with the two guide rails respectively, the base is arranged on the two sliding blocks, the fixing seat is arranged on the base, the fixing seat is used for fixing the end of the roller, and the two sliding blocks are used for sliding in the vertical direction along the two guide rails respectively to drive the base, the fixing seat and the roller to ascend and descend synchronously. Specifically, the mounting plate is provided with a lifting cylinder, when the fixing assembly is located in the working space, the lifting cylinder is located below the base, the piston rod of the lifting cylinder abuts against the base, the lifting cylinder is used for driving the base to slide in the vertical direction along the two guide rails through the extension and retraction of the piston rod to drive the fixing seat and the roller to ascend and descend synchronously, wherein the bottom of the base is provided with a lower top block, the end of the piston rod is provided with an upper top block, and when the fixing assembly is located in the working space, the upper top block abuts against the lower top block.

[0008] In some implementations, the base is formed with a limiting protrusion between the two sliding blocks on the side close to the bearing plate, the inner side of the bearing plate is provided with a limiting block between the two guide rails, and the limiting protrusion is used for abutting against the limiting block when the base is lowered into place along the two guide rails.

[0009] In some implementations, the mounting plate is provided with a limiting assembly, when the fixing assembly is located in the working space, the limiting assembly is located above the base and is used for limiting the upper limit of the base when the base is ascending along the two guide rails.

[0010] In some implementations, the limiting component includes a hand wheel, a rotating seat, a lead screw, a screw block, an extension rod and a wedge block. The rotating seat is arranged on the mounting plate. The lead screw penetrates through the rotating seat and is rotationally connected with the rotating seat. The hand wheel is arranged on one end of the lead screw. The screw block is sleeved on the lead screw and is close to the other end of the lead screw. The screw block is threadedly connected with the lead screw. One end of the extension rod is arranged on the side of the screw block away from the rotating seat. The wedge block is arranged on the other end of the extension rod. When the fixing component is located in the working space, the wedge block is located above the base. The hand wheel is used to rotate the lead screw under the action of an external force, and the screw block, the extension rod and the wedge block are synchronously moved in the horizontal direction along the lead screw to adjust the upper limit of the base when the base is lifted along the two guide rails.

[0011] In some implementations, the limiting component further includes a guide block. The guide block is arranged on the mounting plate and is located above the wedge block. The wedge block is in abutment with the guide block. The guide block is used to abut with the screw block during the movement of the screw block along the lead screw away from the rotating seat.

[0012] In some implementations, the disassembling and assembling vehicle includes a chassis, a handle, a lifting component and a plurality of wheels in addition to the disassembling and assembling platform. The handle is arranged on one end of the chassis. The plurality of wheels are rotationally arranged on the bottom surface of the chassis and are uniformly distributed around the axis of the chassis. The lifting component is arranged on the top surface of the chassis. The disassembling and assembling platform is arranged on the lifting component. The lifting component is used to lift the disassembling and assembling platform through the lifting of the lifting component.

[0013] In some implementations, the lifting component includes four lifting rods. Two lifting rods are cross-arranged on one side of the chassis. The other two lifting rods are cross-arranged on the other side of the chassis. Any two cross-arranged lifting rods are hingedly connected at the cross-arranged position. The disassembling and assembling platform is arranged on the end of the four lifting rods away from the chassis.

[0014] In some implementations, the top surface of the chassis is provided with an inwardly recessed placing groove for accommodating the lifting component and the disassembling and assembling platform after the disassembling and assembling platform is lowered into position by the lifting component.

[0015] In some implementations, the end of the outer guide rod extending out of the disassembling and assembling platform is provided with a connecting structure. The two connecting structures are used to connect the two outer guide rods to the two inner guide rods during the disassembly of the roller.

[0016] The roller dismounting device comprises a dismounting vehicle, a fixing assembly, two mounting plates and two inner guide rods, the two mounting plates are oppositely and coaxially arranged in the mechanical equipment, a working space of the roller is formed between the two mounting plates, each mounting plate is provided with a through hole, the inner guide rods are located between the two mounting plates and are arranged at the two mounting plates respectively, the two inner guide rods are opposite and spaced apart in the horizontal direction, and one end of the inner guide rod penetrates the target mounting plate through the target through hole of the target mounting plate; the fixing assembly is used for fixing the roller and is provided with a sliding structure, the fixing assembly is arranged in the working space and is in sliding fit with the two inner guide rods through the sliding structure, and the two ends of the fixing assembly are located in the two through holes respectively; the dismounting vehicle is provided with a dismounting platform, the dismounting platform is provided with two outer guide rods which are opposite and spaced apart, and one end of the outer guide rod extends out of the dismounting platform. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the related art or the embodiments of the present application, the drawings needed to be used in the description of the related art or the embodiments of the present application will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and not all the embodiments. Those skilled in the art can obtain other drawings according to these drawings without any creative effort.

[0018] Figure 1 The structural schematic diagram of the roller dismounting device provided by the embodiments of the present application;

[0019] Figure 2 The principle diagram of dismounting the roller by using the roller dismounting device provided by the embodiments of the present application;

[0020] Figure 3 A partial enlarged view of B in the embodiment provided by the present application Figure 2 A partial enlarged view of B in the embodiment provided by the present application

[0021] Figure 4 A partial enlarged view of B in the embodiment provided by the present application

[0022] Figure 5 A partial enlarged view of B in the embodiment provided by the present application Figure 4 A partial enlarged view of B in the embodiment provided by the present application

[0023] Figure 6 A partial enlarged view of B in the embodiment provided by the present application

[0024] Figure 7 A partial enlarged view of B in the embodiment provided by the present application Figure 1 A partial enlarged view of B in the embodiment provided by the present application

[0025] Figure 8 A partial enlarged view of B in the embodiment provided by the present application Figure 6 A partial enlarged view of B in the embodiment provided by the present application

[0026] The marks in each of the above figures respectively represent:

[0027] 1-disassembly vehicle, 2-fixing assembly, 3-mounting plate, 4-inner guide rod, 5-lifting cylinder, 6-upper top block, 7-limiting assembly, 11-disassembly platform, 12-outer guide rod, 13-connection structure, 14-chassis, 15-handle, 16-lifting assembly, 17-wheel, 141-placing groove, 161-lifting rod, 21-sliding structure, 22-bearing plate, 23-fixing structure, 24-connecting rod, 25-pull handle, 211-rotating wheel, 231-base, 232-fixing seat, 233-sliding block, 234-guide rail, 31-through hole, 71-hand wheel, 72-rotating seat, 73-screw rod, 74-screw block, 75-elongated rod, 76-wedge block, 77-guiding block. DETAILED DESCRIPTION

[0028] In the related art, when producing battery pole pieces, a plurality of different types of rollers need to be used. These rollers are inevitably maintained (i.e., repaired and maintained) during use, so the rollers need to be disassembled from the equipment, and then assembled to the equipment after the maintenance is completed. However, with the increase of the production capacity of battery pole pieces, the rollers are wider and heavier, which increases the labor intensity of workers when disassembling the rollers, and reduces the disassembly efficiency of the rollers, ultimately leading to too long downtime of the equipment, which is not conducive to the continuity of production. Therefore, the present application proposes a roller disassembly device in the following embodiments to solve the above-mentioned drawbacks in the related art.

[0029] In order to make the purposes, technical solutions and advantages of the present application more obvious and easy to understand, the present application will be described clearly and completely below in combination with the embodiments of the present application and corresponding drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. It should be understood that the embodiments of the present application described below are only used to explain the present application and do not limit the present application, that is, all other embodiments obtained by those skilled in the art without creative labor on the basis of various embodiments of the present application belong to the scope of protection of the present application. In addition, the technical features involved in the various embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

[0030] Please refer to Figure 1 , Figure 2 and Figure 3 , Figure 1 is a structural schematic view of a roller dismounting device, Figure 2 is a principle view of dismounting a roller by using the roller dismounting device, Figure 3 is Figure 2 , a partial enlarged view of B in FIG. 1. The present embodiment provides a roller dismounting device applied in a mechanical equipment including a roller, such as a coating machine, a roller press and the like related to battery pole piece production, as long as the mechanical equipment has a roller, the roller dismounting device can be applied to dismount the roller, which is not uniquely limited by the present embodiment. The roller dismounting device of the present embodiment includes a dismounting vehicle 1, a fixing assembly 2, two mounting plates 3 and two inner guide rods 4, the two mounting plates 3 are oppositely and coaxially arranged in the mechanical equipment, a working space of the roller is formed between the two mounting plates 3 (i.e. the roller works in this space when the mechanical equipment is running), a through hole 31 is formed on each mounting plate 3, the through holes 31 of the two mounting plates 3 are opposite to each other, each inner guide rod 4 is located between the two mounting plates 3 and the two ends of each inner guide rod 4 are arranged on the two mounting plates 3 respectively, the two inner guide rods 4 are opposite and spaced apart in the horizontal direction, and one end of each inner guide rod 4 penetrates the target mounting plate through the target through hole of the target mounting plate; the fixing assembly 2 is used for fixing the roller, the fixing assembly 2 has a sliding structure 21, the fixing assembly 2 is arranged in the working space and is in sliding cooperation with the two inner guide rods 4 through the sliding structure 21, and the two ends of the fixing assembly 2 are located in the through holes 31 of the two mounting plates 3 respectively; the dismounting vehicle 1 has a dismounting platform 11, and the dismounting platform 11 is provided with two outer guide rods 12 which are opposite and spaced apart, and one end of each outer guide rod 12 extends out of the dismounting platform 11. It should be noted that the target mounting plate refers to one of the two mounting plates 3, which is actually the mounting plate 3 located on the outside of the mechanical equipment.

[0031] Specifically, during the disassembly of the roller, one end of each of the two outer guide rods 12 extends from the disassembly platform 11 to connect with one end of each of the two inner guide rods 4 that penetrate the target mounting plate; the fixing assembly 2, guided by the two inner guide rods 4 and the two outer guide rods 12, slides out of the working space through the target through hole via the sliding structure 21, and then slides onto the disassembly platform 11, i.e., from... Figure 2 The fixed component 2 is slid from position P1 to P2. In this embodiment, the fixed component 2 is not limited to sliding engagement with the two inner guide rods 4 via the sliding structure 21, but can also slide engagement with the two outer guide rods 12 via the sliding structure 21. When the fixed component 2 is in the working space, it is supported by the two inner guide rods 4, and at this time, the fixed component 2 slides engagement with the two inner guide rods 4 via the sliding structure 21. After the fixed component 2 is slid out of the working space from the target through hole, it is supported by the two outer guide rods 12, and at this time, the fixed component 2 slides engagement with the two outer guide rods 12 via the sliding structure 21. Only in this way can the fixed component 2 slide between the working space and the disassembly platform 11. Preferably, the end of the outer guide rod 12 extending out of the disassembly and assembly platform 11 is provided with a connecting structure 13. The two connecting structures 13 are used to connect the two outer guide rods 12 to the two inner guide rods 4 respectively during the disassembly and assembly of the roller. It can be understood that in this embodiment, the connection between the outer guide rod 12 and the inner guide rod 4 is realized through the connecting structure 13 during the disassembly and assembly of the roller. This can effectively ensure the stability of the connection between the outer guide rod 12 and the inner guide rod 4, that is, ensure the stability of the sliding of the fixed component 2 between the working space and the disassembly and assembly platform 11.

[0032] That is, in the actual maintenance process of the roller, the roller needs to be first disassembled from the mechanical equipment for maintenance, and then assembled to the mechanical equipment after the maintenance of the roller is completed, and the disassembly and assembly process of the roller is that the worker pushes the disassembly and assembly vehicle 1 to the mechanical equipment, and connects the two outer guide rods 12 at one end of the disassembly and assembly platform 11 with the two inner guide rods 4 at one end of the target mounting plate respectively; based on the sliding cooperation between the sliding structure 21, the two inner guide rods 4 and the two outer guide rods 12, the worker first slides the fixing assembly 2 out of the target through hole on the target mounting plate from the working space, and then slides the fixing assembly 2 that has been slid out of the working space onto the disassembly and assembly platform 11, thereby completing the disassembly of the roller; the roller in the fixing assembly 2 is maintained on the disassembly and assembly platform 11; after the maintenance of the roller is completed, the worker slides the fixing assembly 2 on the disassembly and assembly platform 11 into the working space from the target through hole on the target mounting plate based on the sliding cooperation between the sliding structure 21, the two inner guide rods 4 and the two outer guide rods 12, and disconnects the two outer guide rods 12 and the two inner guide rods 4, thereby completing the assembly of the roller. In addition, it should be noted that the maintenance of the roller is not limited to being carried out on the disassembly and assembly platform 11, and in other embodiments, the connection between the two outer guide rods 12 and the two inner guide rods 4 can be first disconnected, and then the fixing assembly 2 is transported to the designated place for maintenance by using the disassembly and assembly vehicle 1. In this case, after the maintenance of the roller is completed, the fixing assembly 2 needs to be sent back to the mechanical equipment by using the disassembly and assembly vehicle 1, and then the connection between the two outer guide rods 12 and the two inner guide rods 4 is established, so as to facilitate the subsequent assembly of the fixing assembly 2 to the mechanical equipment.

[0033] It can be found from the above that in the disassembly and assembly process of the roller, the fixing assembly 2 fixed with the roller is supported by the two inner guide rods 4, the two outer guide rods 12 and the disassembly and assembly vehicle 1 (without the participation of the worker), and the worker only needs to perform the action of sliding the fixing assembly 2 out of / in the working space, which not only simplifies the disassembly and assembly process of the roller, but also reduces the labor intensity of the worker during the disassembly and assembly of the roller, finally improves the disassembly and assembly efficiency of the roller, shortens the downtime of the mechanical equipment during the maintenance of the roller, and ensures the continuity of production.

[0034] In some embodiments, please refer to Figure 4 and Figure 5 , Figure 4 is a structural schematic view of the fixing assembly, Figure 5 is Figure 4A local enlarged view of the middle C. The fixing assembly 2 comprises, in addition to the sliding structure 21, two bearing plates 22, two fixing structures 23 and a plurality of connecting rods 24. The two bearing plates 22 are arranged opposite and coaxially. Each connecting rod 24 is located between the two bearing plates 22 and has two ends arranged on the two bearing plates 22 respectively. The plurality of connecting rods 24 are distributed around the axis of the bearing plates 22. The two fixing structures 23 are arranged on the inner sides of the two bearing plates 22 respectively. The two fixing structures 23 are on the axis of the bearing plates 22 (i.e. the two fixing structures 23 are arranged opposite). The two fixing structures 23 are used for fixing the opposite ends of the roller respectively. Preferably, the connecting rods 24 are four. The four connecting rods 24 are distributed at the four corners of the bearing plates 22. The four connecting rods 24 and the two bearing plates 22 constitute a frame so as to provide support for the structures in the fixing assembly 2.

[0035] Further, the sliding structure 21 comprises four rotating wheels 211. Two rotating wheels 211 are arranged rotatably on each bearing plate 22. The two rotating wheels 211 on each bearing plate 22 are arranged opposite and spaced apart in the horizontal direction. When the fixing assembly 2 is located in the working space, the two bearing plates 22 are located in the through holes 31 of the two mounting plates 3 respectively. The two rotating wheels 211 on each bearing plate 22 abut and slide with the two inner guide rods 4 respectively. Preferably, the fixing assembly 2 further comprises a handle 25 arranged on the outer side of a bearing plate 22. When the fixing assembly 2 is located in the working space, the bearing plate 22 provided with the handle 25 is located in the target through hole on the target mounting plate. Thus, the worker can slide the fixing assembly 2 out of / in the working space through the handle 25.

[0036] As one or more of the embodiments, the fixing structure 23 comprises a base 231, a fixing seat 232, two sliders 233 and two guide rails 234, the two guide rails 234 are arranged on the inner side of the bearing plate 22, the two guide rails 234 are opposite and spaced apart in the horizontal direction, the two guide rails 234 extend in the vertical direction, the two sliders 233 are arranged on the two guide rails 234 respectively and are in sliding cooperation with the two guide rails 234 respectively, the base 231 is arranged on the two sliders 233, the fixing seat 232 is arranged on the base 231, the fixing seat 232 is used for fixing the end of the roller, and the two sliders 233 are used for sliding in the vertical direction along the two guide rails 234 respectively to drive the base 231, the fixing seat 232 and the roller to rise and fall synchronously. It can be understood that some rollers need to rise and fall in the vertical direction during work, such as rollers coated with glue and used for traction during production of battery pole pieces, and therefore the fixing structure 23 of the application is not only used for fixing the roller, but also used for realizing the rise and fall of the roller in the vertical direction, and in the fixing structure 23, since the sliders 233, the base 231 and the fixing seat 232 have a sequentially connected relationship, when the two sliders 233 slide in the vertical direction along the two guide rails 234 respectively, the base 231, the fixing seat 232 and the roller fixed by the fixing seat 232 will rise and fall in the vertical direction together. Preferably, the fixing seat 232 adopts a split type fixing seat, and the split type fixing seat can facilitate the disassembly and assembly of the roller relative to the fixing assembly.

[0037] In the one or more embodiments, please combine Figure 6 , Figure 6 is a distribution diagram of the lifting cylinder and the limiting assembly on the mounting plate 3, the mounting plate 3 is provided with the lifting cylinder 5, the lifting cylinder 5 is located below the base 231 when the fixing assembly 2 is located in the working space, the piston rod of the lifting cylinder 5 abuts against the base 231, and the lifting cylinder 5 is used for driving the base 231 to slide in the vertical direction along the two guide rails 234 through the extension and retraction of the piston rod, so as to drive the fixing seat 232 and the roller to rise and fall synchronously. Preferably, the bottom of the base 231 is provided with a lower top block (not shown in the figure), and the end of the piston rod is provided with an upper top block 6, the upper top block 6 abuts against the lower top block when the fixing assembly 2 is located in the working space; that is, when the lifting cylinder 5 drives the base 231 to rise and fall through the piston rod, the piston rod does not abut against the base 231 directly, but abuts against the lower top block on the base 231 through the upper top block 6, so that not only the stability of the lifting cylinder 5 driving the base 231 to rise and fall through the piston rod can be guaranteed, but also the damage risk of the piston rod can be effectively reduced.

[0038] In the one or more embodiments, the base 231 is formed with a limiting protrusion (not shown in the figure) between the two sliding blocks 233 on one side close to the bearing plate 22, and the bearing plate 22 is provided with a limiting block (not shown in the figure) between the two guide rails 234 on the inner side, the limiting protrusion is used to abut against the limiting block when the base 231 is lowered into position along the two guide rails 234. That is, in actual application, when the lifting cylinder 5 drives the base 231 to descend, after the base 231 is lowered to a certain height, the limiting protrusion on the base 231 will abut against the limiting block on the bearing plate 22, and the limiting block will block the limiting protrusion from moving downward, that is, block the base 231 from continuing to descend, so as to effectively prevent the two sliding blocks 233 from disengaging from the guide rails 234 together with the base 231 and the like when the base 231 is lowered along the two guide rails 234.

[0039] As one or more embodiments thereof, the mounting plate 3 is provided with a limiting assembly 7, which is located above the base 231 when the fixing assembly 2 is located in the working space, and the limiting assembly 7 is used to limit the upper limit of the base 231 when it is raised along the two guide rails 234. That is, in the process of the base 231 being raised by the lifting cylinder 5, when the base 231 is raised to a certain height, it will abut against the limiting assembly 7, and the limiting assembly 7 will block the base 231 from continuing to rise, so as to effectively prevent the two sliding blocks 233 from disengaging from the guide rails 234 together with the base 231 and the like when the base 231 is raised along the two guide rails 234.

[0040] In the one or more embodiments, please combine Figure 7 and Figure 8 , Figure 7 is Figure 1 a partial enlarged view of A in Figure 8 is Figure 6The local enlarged view at the middle D shows that the limiting assembly 7 comprises a hand wheel 71, a rotating seat 72, a lead screw 73, a screw block 74, an extension rod 75 and a wedge block 76. The rotating seat 72 is arranged on the mounting plate 3. The lead screw 73 penetrates through the rotating seat 72 and is rotationally connected with the rotating seat 72. The hand wheel 71 is arranged on one end of the lead screw 73. The screw block 74 is sleeved on the lead screw 73 and is close to the other end of the lead screw 73. The screw block 74 is threadedly connected with the lead screw 73. One end of the extension rod 75 is arranged on the side of the screw block 74 away from the rotating seat 72. The wedge block 76 is arranged on the other end of the extension rod 75. When the fixing assembly 2 is located in the working space, the wedge block 76 is located above the base 231. Specifically, the hand wheel 71 is used to drive the lead screw 73 to rotate under the action of an external force (from a worker) and to drive the screw block 74, the extension rod 75 and the wedge block 76 to move synchronously in the horizontal direction along the lead screw 73, so as to adjust the upper limit position of the base 231 when the base 231 rises along the two guide rails 234. That is to say, in actual application, the limiting assembly 7 is not only used to limit the upper limit position of the base 231 when the base 231 rises along the two guide rails 234, but also can adjust the upper limit position. In the limiting assembly 7, since the wedge block 76 has an inclined surface and the inclined surface faces the base 231, when the wedge block 76 moves in the horizontal direction, the distance between the wedge block 76 and the base 231 changes, and the upper limit position of the base 231 when the base 231 rises along the two guide rails 234 also changes, so that the adjustment of the upper limit position is realized.

[0041] In the one or more embodiments, the limiting assembly 7 further comprises a guide block 77 arranged on the mounting plate 3 and located above the wedge block 76. The wedge block 76 abuts against the guide block 77. The guide block 77 is used to abut against the screw block 74 in the process that the screw block 74 moves along the lead screw 73 away from the rotating seat 72. It can be understood that the guide block 77 is arranged above the wedge block 76 and abuts against the wedge block 76, so as to limit the degree of freedom of the wedge block 76 through the guide block 77, and the wedge block 76 can only move in the horizontal direction. In addition, in the process that the screw block 74 moves along the lead screw 73 away from the rotating seat 72, when the screw block 74 moves to a certain position, the screw block 74 abuts against the guide block 77, and the guide block 77 blocks the screw block 74 from continuing to move away from the rotating seat 72, so that the screw block 74 can be effectively prevented from moving away from the rotating seat 72.

[0042] In some embodiments, please refer to Figure 1 and Figure 2, the dismounting and mounting vehicle 1 further comprises a chassis 14, a handle 15, a lifting assembly 16 and a plurality of wheels 17, the handle 15 is arranged at one end of the chassis 14, the plurality of wheels 17 are rotatably arranged on the bottom surface of the chassis 14 and are uniformly distributed around the axis of the chassis 14, the lifting assembly 16 is arranged on the top surface of the chassis 14, the dismounting and mounting platform 11 is arranged on the lifting assembly 16, and the lifting assembly 16 is used to drive the dismounting and mounting platform 11 to lift by lifting itself; preferably, the wheels 17 include four, and the four wheels 17 are distributed at the four corners of the bottom surface of the chassis 14. That is, in the actual dismounting and mounting process of the roller, when the connection between the outer guide rods 12 and the inner guide rods 4 is performed, the one end of the outer guide rods 12 extending out of the dismounting and mounting platform 11 is not necessarily aligned with the one end of the inner guide rods 4 penetrating the target mounting plate, in this case, the height of the dismounting and mounting platform 11 needs to be adjusted by using the lifting assembly 16, so that the one end of the two outer guide rods 12 extending out of the dismounting and mounting platform 11 is respectively aligned with the one end of the two inner guide rods 4 penetrating the target mounting plate, and then the connection between the outer guide rods 12 and the inner guide rods 4 can be performed.

[0043] As one or more embodiments, the lifting assembly 16 includes four lifting rods 161, two of which are cross-arranged on one side of the chassis 14, and the other two are cross-arranged on the other side of the chassis 14, the dismounting and mounting platform 11 is arranged on the one end of the four lifting rods 161 away from the chassis 14, and any two cross-arranged lifting rods 161 are hingedly connected at the cross-arranged position, so that the lifting of the dismounting and mounting platform 11 (equivalent to the outer guide rod 12) can be realized by the relative rotation between the two cross-arranged lifting rods 161. Preferably, a recessed placing groove 141 is formed on the top surface of the chassis 14, and after the dismounting and mounting platform 11 is lowered into position by the lifting assembly 16, the lifting assembly 16 and the dismounting and mounting platform 11 are accommodated in the placing groove 141.

[0044] The above embodiment is only a preferred implementation of the present application, and is not the only limitation of the roller dismounting device; based on the above embodiment, those skilled in the art can flexibly set it according to the actual application scene. It can be understood that through the implementation of the above embodiment of the present application, the roller dismounting device is composed of the dismounting vehicle 1, the fixing assembly 2, the two mounting plates 3 and the two inner guide rods 4, the two mounting plates 3 are arranged opposite and coaxially in the mechanical equipment, the working space of the roller is formed between the two mounting plates 3, the through holes 31 are formed on each mounting plate 3, the inner guide rods 4 are located between the two mounting plates 3 and the two ends are arranged on the two mounting plates 3, the two inner guide rods 4 are opposite and spaced apart in the horizontal direction, and one end of the inner guide rod 4 penetrates the target mounting plate through the target through hole on the target mounting plate. The fixing assembly 2 is used for fixing the roller and has the sliding structure 21, the fixing assembly 2 is arranged in the working space and is in sliding fit with the two inner guide rods 4 through the sliding structure 21, and the two ends of the fixing assembly 2 are located in the two through holes 31 respectively. The dismounting vehicle 1 has the dismounting platform 11, the two outer guide rods 12 are arranged opposite and spaced apart on the dismounting platform 11, and one end of the outer guide rod 12 extends out of the dismounting platform 11. In actual application, when the roller in the mechanical equipment needs to be maintained, the worker can push the dismounting vehicle 1 to the mechanical equipment, and connect one end of the two outer guide rods 12 extending out of the dismounting platform 11 with one end of the two inner guide rods 4 penetrating the target mounting plate respectively, and then the worker can slide the fixing assembly 2 out of the working space through the target through hole based on the sliding fit between the sliding structure 21, the two inner guide rods 4 and the two outer guide rods 12, and then slide the fixing assembly 2 out of the working space to the dismounting platform 11 to maintain the roller in the fixing assembly 2. After the maintenance of the roller is completed, the worker can still slide the fixing assembly 2 on the dismounting platform 11 into the working space through the target through hole based on the sliding fit between the sliding structure 21, the two inner guide rods 4 and the two outer guide rods 12, and then the connection between the two outer guide rods 12 and the two inner guide rods 4 can be released. As can be seen, in the process of dismounting the roller, the fixing assembly 2 fixing the roller is supported by the two inner guide rods 4, the two outer guide rods 12 and the dismounting vehicle 1, and the worker only needs to perform the action of sliding the fixing assembly 2 out of / into the working space, which not only simplifies the dismounting process of the roller, but also reduces the labor intensity of the worker during the dismounting of the roller, finally improves the dismounting efficiency of the roller, shortens the downtime of the mechanical equipment during the maintenance of the roller, and ensures the continuity of production.

[0045] It should be noted that the several embodiments shown above in this application are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. It should also be noted that in the textual description of this application, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply such an actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements may include not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus; and, without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0046] Furthermore, those skilled in the art can implement or use this application by practicing the several embodiments shown above. Various modifications to the embodiments shown above will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments not shown without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the several embodiments shown above, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A roll dismounting device applied to a mechanical apparatus including a roll, characterized by, The device comprises a dismounting vehicle, a fixed assembly, two mounting plates and two inner guide rods. The two mounting plates are arranged opposite and coaxially in the mechanical equipment, and the working space of the roller is formed between the two mounting plates. The mounting plates are provided with through holes opposite to each other. The inner guide rods are arranged between the two mounting plates and are arranged at the two ends of the mounting plates respectively. The two inner guide rods are opposite and spaced apart in the horizontal direction. One end of the inner guide rod penetrates the target mounting plate through the target through hole on the target mounting plate. The fixed assembly is used for fixing the roller and has a sliding structure. The fixed assembly is arranged in the working space and is in sliding cooperation with the two inner guide rods through the sliding structure. The two ends of the fixed assembly are arranged in the two through holes respectively. The dismounting vehicle has a dismounting platform. The dismounting platform is provided with two outer guide rods opposite and spaced apart. One end of the outer guide rod extends out of the dismounting platform. In the dismounting process of the roller, one end of the two outer guide rods extending out of the dismounting platform is used for abutting the one end of the two inner guide rods penetrating the target mounting plate respectively. The fixed assembly is used for sliding out of the working space from the target through hole through the sliding structure under the guidance of the two inner guide rods and the two outer guide rods, and then sliding onto the dismounting platform.

2. The roll dismounting device according to claim 1, characterized in that The fixed assembly further comprises two bearing plates, two fixing structures and a plurality of connecting rods. The two bearing plates are arranged opposite and coaxially. The connecting rods are arranged between the two bearing plates and are arranged at the two ends of the bearing plates respectively. The connecting rods are distributed around the axis of the bearing plate at intervals. The two fixing structures are arranged on the inner sides of the two bearing plates respectively. The two fixing structures are on the axis of the bearing plate. The two fixing structures are used for fixing the two opposite ends of the roller respectively. The sliding structure comprises four rotating wheels. Two rotating wheels are arranged on each bearing plate. The two rotating wheels on each bearing plate are opposite and spaced apart in the horizontal direction. When the fixed assembly is located in the working space, the two bearing plates are located in the two through holes respectively. The two rotating wheels on the bearing plate abut the two inner guide rods respectively. The two rotating wheels on the bearing plate are in sliding cooperation with the two inner guide rods respectively.

3. The roller dismounting device according to claim 2, characterized in that The fixed assembly further comprises a handle. The handle is arranged on the outer side of one of the bearing plates. When the fixed assembly is located in the working space, the bearing plate provided with the handle is located in the target through hole.

4. The roller dismounting device according to claim 2, characterized in that The fixing structure comprises a base, a fixing seat, two sliding blocks and two guide rails. The two guide rails are arranged on the inner sides of the bearing plates. The two guide rails are opposite and spaced apart in the horizontal direction. The two guide rails extend in the vertical direction. The two sliding blocks are arranged on the two guide rails respectively and are in sliding cooperation with the two guide rails respectively. The base is arranged on the two sliding blocks. The fixing seat is arranged on the base. The fixing seat is used for fixing the end of the roller. The two sliding blocks are used for sliding in the vertical direction along the two guide rails respectively to drive the base, the fixing seat and the roller to rise and fall synchronously.

5. The roll dismounting device according to claim 4, characterized in that The mounting plate is provided with a lifting cylinder, when the fixing assembly is located in the working space, the lifting cylinder is located below the base, the piston rod of the lifting cylinder abuts against the base, the lifting cylinder is used for driving the base to slide along the two guide rails in the vertical direction through the extension and retraction of the piston rod, so as to drive the fixing seat and the roller to synchronously lift.

6. The roll dismounting device according to claim 5, characterized in that The bottom of the base is provided with a lower top block, and the end of the piston rod is provided with an upper top block, when the fixing assembly is located in the working space, the upper top block abuts against the lower top block.

7. The roll dismounting device according to claim 5, characterized in that The base is formed with a limiting protrusion between the two sliding blocks on the side close to the bearing plate, and the inner side of the bearing plate is provided with a limiting block between the two guide rails, the limiting protrusion is used for abutting against the limiting block when the base is lowered into place along the two guide rails.

8. The roll dismounting device according to claim 5, characterized in that The mounting plate is provided with a limiting assembly, when the fixing assembly is located in the working space, the limiting assembly is located above the base, and is used for limiting the upper limit of the base when ascending along the two guide rails.

9. The roller dismounting device according to claim 8, characterized in that The limiting assembly comprises a hand wheel, a rotating seat, a lead screw, a screw block, an extension rod and a wedge block, the rotating seat is arranged on the mounting plate, the lead screw penetrates through the rotating seat and is rotationally connected with the rotating seat, the hand wheel is arranged on one end of the lead screw, the screw block is sleeved on the lead screw and close to the other end of the lead screw, the screw block is threadedly connected with the lead screw, one end of the extension rod is arranged on the side of the screw block away from the rotating seat, and the wedge block is arranged on the other end of the extension rod, when the fixing assembly is located in the working space, the wedge block is located above the base. The hand wheel is used for rotating together with the lead screw under the action of external force, and the screw block, the extension rod and the wedge block are synchronously moved in the horizontal direction along the lead screw, so as to adjust the upper limit of the base when ascending along the two guide rails.

10. The roller dismounting device according to claim 9, characterized in that The limiting assembly further comprises a guide block, the guide block is arranged on the mounting plate and above the wedge block, the wedge block abuts against the guide block, and the guide block is used for abutting against the screw block during the movement of the screw block along the lead screw away from the rotating seat.

11. The roll dismounting device according to claim 1, characterized in that The dismounting vehicle further comprises a chassis, a handle, a lifting assembly and a plurality of wheels, the handle is arranged on one end of the chassis, the plurality of wheels are rotationally arranged on the bottom surface of the chassis and uniformly distributed around the axis of the chassis, the lifting assembly is arranged on the top surface of the chassis, the dismounting platform is arranged on the lifting assembly, and the lifting assembly is used for lifting the dismounting platform through the lifting of the lifting assembly.

12. The roller dismounting device according to claim 11, characterized in that The lifting assembly comprises four lifting rods, two of the lifting rods are cross arranged on one side of the chassis, and the other two of the lifting rods are cross arranged on the other side of the chassis, and any two of the cross arranged lifting rods are hingedly connected at the cross position, and the dismounting platform is arranged on one end of the four lifting rods away from the chassis.

13. The roll dismounting device according to claim 11, characterized in that The top surface of the base is provided with an inwardly recessed placing groove, which is used to accommodate the lifting assembly and the disassembling platform after the disassembling platform is lowered into position by the lifting assembly.

14. The roll dismounting device according to claim 1, characterized in that The end of the outer guide rod extending out of the disassembling platform is provided with a connecting structure, and the two connecting structures are used to connect the two outer guide rods to the two inner guide rods respectively during the disassembling process of the roller.