Dust-free cut-off machine

By designing a dust-free cutting machine, combined with a hot air system and a synchronous drive mechanism, the problem of dust pollution in saw blade cutting machines has been solved, achieving dust-free cutting and efficient automatic cutting, adapting to the needs of different product lengths and thicknesses.

CN223589493UActive Publication Date: 2025-11-25HANGZHOU WADI MASCH TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423314902.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-25
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing saw blade cutting machines generate a large amount of dust when cutting plastic products, causing pollution in the production workshop, and existing vacuum cleaners cannot completely remove the dust.

Method used

Design a dust-free cutting machine, including a frame, a follower frame, a roller mechanism, front and rear pressure feet, a blade lifting mechanism, and a blade clamping mechanism, combined with a hot air system and a synchronous drive mechanism to achieve automatic cutting and dust control.

Benefits of technology

It achieves dust-free cutting, improves work efficiency, reduces dust pollution, saves labor costs, and has a simple structure that can adapt to the cutting needs of products of different lengths and thicknesses.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223589493U_ABST
    Figure CN223589493U_ABST
Patent Text Reader

Abstract

The utility model discloses a dust-free cut-off machine which comprises a machine frame, a follow-up machine frame, a rolling shaft mechanism, a front pressing foot, a rear pressing foot, a blade lifting mechanism and a blade clamping mechanism. The follow-up rack is mounted on the rack in a sliding manner; a rolling shaft mechanism is mounted on the surface of the follow-up rack; the upper portion and the lower portion of the follow-up rack are provided with guide rails, a blade lifting mechanism and a cutter clamping device through installation frames respectively, and the follow-up rack is provided with a synchronous driving mechanism used for driving the blade lifting mechanism and the cutter clamping device to move. A hot air pipe orifice externally connected with a hot air system is fixedly mounted on the front shaft side of the blade lifting driving mechanism and the blade clamping device; and a front presser foot and a rear presser foot which are respectively arranged in front of and behind the blade lifting mechanism are also arranged on the follow-up rack.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to plate, sheet, synthetic resin tile cutting device technical field, specifically, it is mainly related to a dustless cutting machine. BACKGROUND

[0002] The present equipment is mainly used for the online cutting of plate, sheet, synthetic resin tile and other plastic products; at present, basically online production adopts saw blade cutting machine to cut products, and a large amount of dust is generated in the cutting process, which pollutes the production workshop, or a dust collector is used, but the dust cannot be completely removed, which is a problem that each product manufacturer urgently needs to solve. CONTENT OF THE UTILITY MODEL

[0003] In view of the problems in the prior art, the utility model provides a dustless cutting machine, aiming at solving the dust problem caused by the existing saw blade cutting machine.

[0004] In order to achieve the above-mentioned purpose, the technical scheme of the utility model is as follows: a dustless cutting machine, comprising a rack, a follow-up rack, a roller mechanism, a front pressure foot, a rear pressure foot, a blade lifting mechanism and a clamping device; the follow-up rack is slidably installed on the rack; the follow-up rack is provided with the roller mechanism on the surface; the follow-up rack is provided with a guide rail and a blade lifting mechanism and a clamping device through a mounting frame, and a synchronous driving mechanism is installed on the follow-up rack for driving the blade lifting mechanism and the clamping device to move; the front shaft side of the blade lifting mechanism and the clamping device is fixedly provided with a hot air pipe opening of an external hot air system; the follow-up rack is further provided with a front pressure foot and a rear pressure foot arranged in front of and behind the blade lifting mechanism.

[0005] Preferably, a follow-up air cylinder is installed in the rack, and the extension part of the follow-up air cylinder is fixedly connected with the follow-up rack through a connecting plate.

[0006] Preferably, a guide rail is installed above the rack, and the follow-up rack is installed on the guide rail.

[0007] Preferably, the synchronous driving mechanism is composed of a ball screw, a chain wheel mechanism and a speed reducer motor, the blade lifting mechanism and the clamping device are respectively installed on the guide rail and the ball screw, and the two groups of ball screws are connected through the chain wheel mechanism and connected with the speed reducer motor.

[0008] Preferably, the blade lifting mechanism is composed of a mounting frame, a lifting air cylinder and a blade, and the extension part of the lifting air cylinder is fixedly provided with the blade.

[0009] Preferably, the lifting air cylinder is installed on the upper part of the mounting frame, and a guide slot frame for the blade is installed on the lower part.

[0010] Preferably, the clamping device consists of a mounting frame and a transverse cylinder, with a stop block installed at the front of the mounting frame and a clamping block installed at the front end of the transverse cylinder to form a clamping part.

[0011] The beneficial effects of this utility model are:

[0012] It can cut products according to different length requirements and adapt to cutting products of different thicknesses. It can be used in conjunction with an extrusion production line or used alone.

[0013] This device does not generate cutting dust during use, and features dust-free and environmentally friendly operation, high efficiency, labor saving, low cost, and simple structure.

[0014] It can be controlled by electricity and operates on a mechanical principle, which can improve work efficiency; during the operation, it can automatically cut, making it safe and convenient. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a front view of the structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the blade lifting mechanism and the blade clamping mechanism. Detailed Implementation

[0018] like Figure 1 , 2 As shown in Figure 3, a dust-free cutting machine includes a frame 1, a follower frame 2, a roller mechanism 3, a front pressure foot 4, a rear pressure foot 5, a blade lifting mechanism 6, and a blade clamping mechanism 7. The follower frame 2 is slidably mounted on the frame 1. The roller mechanism 3 is mounted on the surface of the follower frame 2. The follower frame 2 is mounted on guide rails via mounting brackets and has the blade lifting mechanism 6 and blade clamping mechanism 7 mounted on it. A synchronous drive mechanism is mounted on the follower frame 2 to drive the blade lifting mechanism 6 and blade clamping mechanism 7 to move. A hot air duct of an external hot air system is fixedly mounted on the front shaft side of the blade lifting mechanism 6 and blade clamping mechanism 7. The follower frame 2 is also equipped with a front pressure foot 4 and a rear pressure foot 5 respectively located in front of and behind the blade lifting mechanism 6.

[0019] The synchronous drive mechanism consists of a ball screw 9, a sprocket mechanism 10, and a geared motor 11. The blade lifting mechanism 6 and the blade clamping device 7 are respectively installed on the guide rail and the ball screw 9. The two sets of ball screws 9 are connected through the sprocket mechanism 10 and connected to the geared motor 11.

[0020] The driving blade lifting mechanism 6 is composed of a mounting frame, a lifting cylinder 62 and a blade 63, and the blade 63 is fixed to the extension of the lifting cylinder 62.

[0021] The front pressing foot 4 and the rear pressing foot 5 are lowered by the pressing foot cylinder on the mounting frame and are pressed on the front and rear of the product to be cut off when cutting; the hot air system starts the heating and blowing device, the product surface is heated by hot air, the speed reducer 11 starts to run, the blade lifting mechanism 6 and the blade clamping device 7 on the upper and lower sliding plates are moved by the rotation of the upper and lower ball screws 9, before this, the blade is first clamped, the lifting cylinder 62 of the blade lifting mechanism 6 drives the blade 63 to descend, at this time, the upper blade clamping device 7 of the lower sliding plate is clamped by the horizontal cylinder 71 to drive the blade 63, so as to achieve the function of fixing the blade; then the whole sliding plate moves, gradually heats and cuts off the product, after cutting, the blade rises and the pressing foot rises.

[0022] In addition, the front and rear pressing feet make the product and the follow-up frame 2 more stable and follow, and the follow-up cylinder 8 is installed in the frame 1, the extension of the follow-up cylinder 8 is fixedly connected with the follow-up frame 2 through a connecting plate.

[0023] The working principle is that when the product reaches the length to be cut off, the front and rear pressing foot cylinders work to press the product, the product can drive the follow-up frame to run along the frame rail, so that when cutting is completed, the blade rises and the pressing foot rises; the follow-up cylinder can be used to pull the follow-up frame back to the original position, and then the next cutting instruction is waited.

[0024] The above only describes the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement or improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A dust-free cutting machine, characterized in that, The system includes a frame (1), a follower frame (2), a roller mechanism (3), a front pressure foot (4), a rear pressure foot (5), a blade lifting mechanism (6), and a blade clamping device (7). The follower frame (2) is slidably mounted on the frame (1). The roller mechanism (3) is mounted on the surface of the follower frame (2). The follower frame (2) is mounted on guide rails through mounting brackets and has the blade lifting mechanism (6) and blade clamping device (7) mounted on it. A synchronous drive mechanism is mounted on the follower frame (2) to drive the blade lifting mechanism (6) and blade clamping device (7) to move. A hot air pipe port of an external hot air system is fixedly mounted on the front shaft side of the drive blade lifting mechanism (6) and blade clamping device (7). The follower frame (2) also has a front pressure foot (4) and a rear pressure foot (5) respectively located in front of and behind the blade lifting mechanism (6).

2. The dust-free cutting machine according to claim 1, characterized in that, The frame (1) is equipped with a follower cylinder (8), and the telescopic part of the follower cylinder (8) is fixedly connected to the follower frame (2) through a connecting plate.

3. The dust-free cutting machine according to claim 1, characterized in that, A guide rail is installed above the frame (1), and the follower frame (2) is installed on the guide rail.

4. The dust-free cutting machine according to claim 1, characterized in that, The synchronous drive mechanism consists of a ball screw (9), a sprocket mechanism (10) and a geared motor (11). The blade lifting mechanism (6) and the blade clamping device (7) are respectively installed on the guide rail and the ball screw (9). The two sets of ball screws (9) are connected through the sprocket mechanism (10) and connected to the geared motor (11).

5. The dust-free cutting machine according to claim 1, characterized in that, The drive blade lifting mechanism (6) consists of a mounting frame, a lifting cylinder (62) and a blade (63), with the blade (63) fixed to the telescopic part of the lifting cylinder (62).

6. The dust-free cutting machine according to claim 5, characterized in that, The mounting bracket (61) has a lifting cylinder (62) installed on the upper part and a guide slot for the blade (63) to pass through on the lower part.

7. The dust-free cutting machine according to claim 1, characterized in that, The clamping device (7) consists of a mounting frame and a transverse cylinder (71). A stop block is installed at the front of the mounting frame, and a clamping block is installed at the front end of the transverse cylinder (71) to form a clamping part.