On-line rapid sampling tool for extruding foam board

By designing an online rapid sampling fixture, the foam board can be rapidly cut and observed using a cutting motor and adjusting screw. This solves the problems of material waste and low efficiency caused by observation delay in the existing technology, and improves processing efficiency.

CN223589583UActive Publication Date: 2025-11-25JIANGSU YUEKE NEW MATERIAL
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Patent Information

Application Number
CN202423211262.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-25
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In existing technologies, it takes 1-2 hours to observe the cross-section of foamed boards at the cross-cutting saw, which makes it impossible to adjust the formula in time, resulting in material waste and low adjustment efficiency.

Method used

An online rapid sampling fixture was designed, comprising a support side plate, a conveyor table, a disc cutting mechanism, a floating motor, and a flat saw. The cutting motor drives the rotating shaft to move the cutting disc to cut the foam board, and the cutting spacing is adjusted by adjusting the screw. Combined with the flat saw, rapid sampling is achieved.

Benefits of technology

It enables rapid cutting and observation of foamed boards, increases the rate of formula adjustment, reduces material waste, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an on-line rapid sampling tool for extruding a foam board. The on-line rapid sampling tool comprises a supporting side plate, a conveying table top, a disc cutting mechanism, a floating motor and a horizontal cutting saw, the cutting motor drives the rotating shaft to rotate, the rotating shaft drives the two cutting discs to rotate synchronously through the guide rods, the two cutting discs move downwards for cutting, and two strip-shaped openings can be formed in a foaming board conveyed and moved on the conveying table board. The batten between the two strip-shaped openings continues to be conveyed and cut in and separated through the lower end of the horizontal cutting saw, then the batten is cut and lifted by the horizontal cutting saw, observation is facilitated, the horizontal cutting saw and the cutting disc can move up and down, and use is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the processing equipment field of extrusion foamed board, especially relates to a kind of on-line quick sampling tool for extrusion foamed board. BACKGROUND

[0002] At present, some high polymer material plates are processed by foaming extrusion workshop, for example, PET foamed board, the cross section of foamed board needs to be observed at the position of cross-cut fly saw, and the distance from the cross-cut fly saw to the head is far, generally, it needs to wait for 1 to 2 hours to observe the cross section, that is, the foamed board needs to be pulled for 1 to 2 hours from the head to the sawing position, so it cannot be observed in time, and it cannot be adjusted quickly, which leads to slow adjustment of formula, large material loss and waste of material, therefore, it is necessary to take on-line quick sampling of foaming extrusion plate in advance, to observe in advance and to improve the speed of formula adjustment. SUMMARY

[0003] In view of the above problems of the prior art, the utility model solves the problem of providing an on-line quick sampling tool for extrusion foamed board, which can quickly cut and observe.

[0004] To solve the above problems, the utility model adopts the following technical scheme:

[0005] An on-line quick sampling tool for extrusion foamed board, comprising support side plates, a conveying table, a disc cutting mechanism, a floating motor and a cross-cut saw, wherein the lower ends of the conveying table are respectively provided with a support side plate; the upper end of the conveying table is provided with the disc cutting mechanism in the middle; the cross-cut saw is installed on one side of the upper end of the conveying table in a floating manner; the disc cutting mechanism comprises a protective cover, a cutting motor, a rotating shaft, a guide rod and cutting discs; the protective cover is installed above the conveying table in the middle; the cutting motor is installed on one side of the protective cover; the inner side of the cutting motor is connected with the rotating shaft; the outer end of the rotating shaft extends into the protective cover and is provided with the guide rod; the guide rod is provided with two cutting discs; the floating motor is installed on the lower side of the conveying table; and the floating motor drives the protective cover to move up and down.

[0006] Further, the tool further comprises a movement adjusting assembly, which comprises positioning blocks, adjusting screws and sleeve springs; the two sides of the guide rod are respectively provided with an adjusting screw; the guide rod is provided with a positioning block; the adjusting screws are rotatably connected to the two positioning blocks; the cutting discs are threadedly connected to the two adjusting screws through threaded holes; the adjusting screws are respectively provided with a sleeve spring, and the two ends of the sleeve spring elastically abut against the inner sides of the two cutting discs; and the adjusting screws are rotated to drive the two cutting discs to move relative to each other.

[0007] Further, the cutting discs are connected to the guide rod through rectangular through holes.

[0008] Further, the inner side of the support side plate is provided with an adjusting sliding groove; the lower side of the conveying table is provided with a floating plate; the upper and lower ends of the floating plate are slidably installed on the adjusting sliding grooves; one of the adjusting sliding grooves is rotatably provided with a power threaded column, the power threaded column is threadedly connected with one end of the floating plate, and a floating motor is connected with the upper end of the power threaded column through a power shaft; the front and back sides of the floating plate are connected with the front and back sides of the protective cover through longitudinal connecting rods.

[0009] Further, the upper end of the conveying table is provided with a cutting groove; and the lower side of the cutting disc is located in the cutting groove.

[0010] Further, the lower side of the flat-cut saw is provided with an electric push rod, the electric push rod drives the flat-cut saw to move up and down, and the electric push rod is installed on the conveying table.

[0011] Further, the bottom and the front and back sides of the flat-cut saw are in sharp blade structures.

[0012] Further, the outer side of the cutting disc is in a sawtooth structure.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. The cutting motor drives the rotating shaft to rotate, the rotating shaft drives the two cutting discs to synchronously rotate through the guide rod, the two cutting discs move downward to cut, the cutting of the two cutting discs can cut the foamed plate conveyed and moved on the conveying table into two strip-shaped openings, the strips between the two strip-shaped openings continue to be conveyed and cut into and separated by the lower end of the flat-cut saw, and then the strips are cut and lifted by the flat-cut saw, so that the observation is facilitated, the flat-cut saw and the cutting disc can move up and down, and the use is more convenient.

[0015] 2. The utility model can drive the two cutting discs to relatively move on the guide rod through the rotation of the adjusting screw rod, so that the distance between the two cutting discs can be adjusted, and the width of the sampled strips can be adjusted, and the use is flexible and convenient. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is a structural schematic view of the utility model.

[0017] Fig. 2 It is a side view structural schematic view of the disc cutting mechanism of the utility model.

[0018] Fig. 3 It is a structural schematic view of the cutting disc of the utility model. DETAILED DESCRIPTION

[0019] The content of the utility model will be further described in detail in combination with the drawings.

[0020] As Figs. 1 to 3 shown, an online fast sampling tool for extruded foamed board, including support side plate 1, conveying table 2, disc cutting mechanism 3, floating motor 4, flat cutting saw 5; the lower end of conveying table 2 is respectively installed with a support side plate 1; the upper end of conveying table 2 is installed with disc cutting mechanism 3 in the middle; the upper end of conveying table 2 is installed with flat cutting saw 5 on one side; the disc cutting mechanism 3 includes protective cover 31, cutting motor 32, rotating shaft 33, guide rod 34, cutting disc 35; the protective cover 31 is installed above the middle of conveying table 2; the cutting motor 32 is installed on one side of protective cover 31; the inner side of cutting motor 32 is connected with rotating shaft 33; the outer end of rotating shaft 33 extends into protective cover 31 and is installed with guide rod 34; two cutting discs 35 are installed on guide rod 34; floating motor 4 is installed on the lower side of conveying table 2; floating motor 4 drives protective cover 31 to move up and down.

[0021] As Figs. 1 to 3 shown, in order to adjust the cutting distance of two cutting discs 35, realize the width adjustment of sampling board, further, it also includes moving adjustment assembly 6; the moving adjustment assembly 6 includes positioning block 61, adjustment screw 62, sleeve spring 63; the two sides of guide rod 34 are respectively installed with an adjustment screw 62; positioning block 61 is installed on guide rod 34; adjustment screw 62 is rotatably connected to two positioning blocks 61; the up and down of cutting disc 35 is threadedly connected to two adjustment screws 62 through thread penetrating hole 351; one sleeve spring 63 is respectively installed on adjustment screw 62, and the both ends of sleeve spring 63 are elastically abutted to the inner side of two cutting discs 35; adjustment screw 62 rotates and drives two cutting discs 35 to move relatively. Further, the middle of cutting disc 35 is penetrated on guide rod 34 through rectangular penetrating slot 352.

[0022] As Figs. 1 to 3 shown, in order to adjust the cutting distance of two cutting discs 35, realize the width adjustment of sampling board, further, it also includes moving adjustment assembly 6; the moving adjustment assembly 6 includes positioning block 61, adjustment screw 62, sleeve spring 63; the two sides of guide rod 34 are respectively installed with an adjustment screw 62; positioning block 61 is installed on guide rod 34; adjustment screw 62 is rotatably connected to two positioning blocks 61; the up and down of cutting disc 35 is threadedly connected to two adjustment screws 62 through thread penetrating hole 351; one sleeve spring 63 is respectively installed on adjustment screw 62, and the both ends of sleeve spring 63 are elastically abutted to the inner side of two cutting discs 35; adjustment screw 62 rotates and drives two cutting discs 35 to move relatively. Further, the middle of cutting disc 35 is penetrated on guide rod 34 through rectangular penetrating slot 352.

[0023] As Figs. 1 to 3As shown, in order to facilitate cutting, further, the upper end of the conveying table 2 is provided with a cutting slot 21; the lower side of the cutting disc 35 is located in the cutting slot 21. Further, the lower side of the flat cutting saw 5 is provided with an electric push rod 51, the electric push rod 51 drives the flat cutting saw 5 to move up and down, and the electric push rod 51 is installed on the conveying table 2. Further, the bottom and the front and rear sides of the flat cutting saw 5 are in sharp blade structure. Further, the outer side of the four around the cutting disc 35 is in sawtooth structure.

[0024] The cutting motor 32 of the utility model drives the rotating shaft 33 to rotate, the rotating shaft 33 drives two cutting discs 35 to rotate synchronously through the guide rod 34, two cutting discs 35 move downward to cut, and the foamed plate conveyed and moved on the conveying table 2 can be cut into two strip-shaped openings, the strip between the two strip-shaped openings continues to be conveyed and cut into and separated through the lower end of the flat cutting saw 5, and further, the strip is cut and lifted by the flat cutting saw 5, so that sampling observation is facilitated, the flat cutting saw 5 and the cutting disc 35 can move up and down, and use is more convenient.

[0025] The utility model can drive two cutting discs 35 to move relatively on the guide rod 34 through the rotation of the adjusting screw rod 62, so that the distance between the two cutting discs 35 can be adjusted, the width of the sampled strip can be adjusted, and use is flexible and convenient.

[0026] The above only describes the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An on-line rapid sampling tool for extruded foamed sheet, characterized by, The utility model provides a cutting device for wood board, including support side plate, conveying mesa, disc cutting mechanism, floating motor, flat cut saw, the lower end both sides of conveying mesa respectively install a support side plate, the upper end of conveying mesa middle installation disc cutting mechanism, the upper end one side of conveying mesa is installed flat cut saw up and down floatingly, disc cutting mechanism includes protective cover, cutting motor, rotating shaft, guide rod, cutting disc, the protective cover is installed in the upper middle of conveying mesa, one side of protective cover installs cutting motor, the inboard connection rotating shaft of cutting motor, the outer end of rotating shaft extends to the guide rod in protective cover and installs, installs two cutting discs on the guide rod, floating motor is installed in the lower side of conveying mesa, floating motor drives protective cover to move up and down.

2. The on-line rapid sampling tool for an extrusion foamed sheet according to claim 1, wherein Still include mobile adjustment assembly, mobile adjustment assembly includes positioning block, adjusting screw, sleeve spring, the both sides of guide rod respectively rotate and install an adjusting screw, install positioning block on the guide rod, adjusting screw rotates and is connected on two positioning blocks, the up and down of cutting disc is screwed on two adjusting screws through thread penetration hole thread rotation, adjusting screw respectively installs one sleeve spring, and the both ends of sleeve spring are elastically pressed to the inner side surface of two cutting discs, adjusting screw rotates and drives two cutting discs relative movement.

3. The on-line rapid sampling tool for an extrusion foamed sheet according to claim 2, wherein The middle of cutting disc is penetrated on the guide rod through rectangular penetration slot.

4. The on-line rapid sampling tool for an extrusion foamed sheet according to claim 1, wherein The inner side of support side plate respectively is provided with adjusting sliding slot, the lower side of conveying mesa is equipped with floating plate, the both ends of floating plate are slidably installed on adjusting sliding slot, one adjusting sliding slot is rotatably provided with power threaded column, and the one end of floating plate is screwed with power threaded column, and floating motor is connected with the upper end of power threaded column through power shaft, the both sides of floating plate are connected to the both sides of front and back of protective cover through longitudinal connecting rod respectively.

5. The on-line rapid sampling tool for an extrusion foamed sheet according to claim 1, wherein The upper end of conveying mesa is provided with cutting slot, and the lower side of cutting disc is located in the cutting slot.

6. The on-line rapid sampling tool for an extrusion foamed sheet according to claim 1, wherein The lower side of flat cut saw is provided with electric push rod, electric push rod drives flat cut saw to move up and down, and electric push rod is installed on conveying mesa.

7. The on-line rapid sampling tool for an extrusion foamed sheet according to claim 1, wherein The bottom and the both sides of front and back of flat cut saw are sharp blade structure.

8. The on-line rapid sampling tool for an extrusion foamed sheet according to claim 1, wherein The outer side of cutting disc is sawtooth structure.