Positioning quick-change mechanism
By designing a quick-change positioning mechanism, which utilizes a combination of drive belt and threaded rotating rod, the problem of cumbersome mold replacement is solved, enabling rapid mold installation and disassembly, and improving the efficiency of PFC injection molding and the service life of the equipment.
Patent Information
- Application Number
- CN202423264742.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing PFC injection molding process involves cumbersome mold changes and is not easy to adapt to the fixed molds of different sizes, resulting in inconvenience and low efficiency.
A quick-change positioning mechanism was designed. Through the combination of a transmission belt and a threaded rotating rod, a motor drive is used to achieve rapid clamping and positioning of the mold. The mechanism includes the coordinated work of components such as a fixing plate, mounting frame, threaded rotating rod, and clamping plate to achieve rapid installation and disassembly of the mold.
It enables rapid mold replacement and adapts to the positioning of molds of different sizes, improving efficiency and extending the service life of the device.
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Figure CN223589930U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PFC item injection molding automatic feeding and discharging machine technical field, concretely is positioning quick change mechanism. BACKGROUND
[0002] PFC, means "power factor correction", power factor refers to the relationship between effective power and total power consumption (apparent power), that is, the ratio of effective power to total power consumption (apparent power). Basically, power factor can measure the degree of effective use of electric power, when the power factor value is larger, it represents that the power utilization rate is higher. PFC has two kinds, one is passive PFC (also called passive PFC), one is active PFC (also called active PFC). Passive PFC generally uses inductive compensation method to reduce the phase difference between the fundamental current and voltage of AC input to improve power factor, but the power factor of passive PFC is not very high; Active PFC is composed of inductance, capacitance and electronic components, small in size, and can achieve high power factor, but the cost is higher than that of passive PFC, when producing PFC items, PFC items need to be injection molded.
[0003] At present, the existing PFC items are mostly fixed by screw connection when injection molding, and when multiple PFC items need to be produced, the mold needs to be replaced frequently, and the existing replacement method is relatively cumbersome, and it is not convenient to disassemble and replace the molds of different sizes, and the use is relatively inconvenient. UTILITY MODEL CONTENTS
[0004] The utility model discloses a positioning quick change mechanism to solve the problems in the above background technology. To achieve the above object, the utility model provides the following technical scheme: positioning quick change mechanism, including fixed plate, the upper end portion of the fixed plate is slidably installed with the mounting frame, the lower end portion of the mounting frame is rotatably installed with two first screw rods, the outer surface of each first screw rod is slidably installed with two second fixed collars, the upper end portion of the second fixed collar that is sleeved on the outer surface of each different first screw rod is fixedly installed with the same mounting base, the upper end portion of each mounting base is slidably installed with two clamping plates.
[0005] Further preferably, the lower end portion of the fixed plate is fixedly installed with supporting legs at four corners, and the inside of the mounting frame is fixedly installed with a placing plate.
[0006] Further preferably, the lower end portion of the mounting frame is fixedly installed with a first fixed collar at four corners, and the inside of each first fixed collar is provided with a first reserved hole.
[0007] Further preferably, a same first threaded rotating rod is rotatably installed inside each of the first reserved holes, and a transmission ring is fixedly installed at the side end of each of the first threaded rotating rods.
[0008] Further preferably, a same transmission belt is sleeved on the outer surface of each of the transmission rings, and a first rotating motor is rotatably installed at the side end of one of the transmission rings.
[0009] Further preferably, two second fixed sleeves are fixedly installed at the lower end of each of the mounting bases, a second reserved hole is formed in the interior of each of the second fixed sleeves, and each of the second fixed sleeves is installed on the outer surface of the two first threaded rotating rods through the second reserved hole.
[0010] Further preferably, a second threaded rotating rod is rotatably installed in the interior of each of the mounting bases, a second rotating motor is rotatably installed at the side end of each of the second threaded rotating rods, two third fixed sleeves are sleeved on the outer surface of each of the second threaded rotating rods, a sliding plate is fixedly installed at the upper end of each of the third fixed sleeves, and a clamping plate is fixedly installed at the upper end of each of the sliding plates.
[0011] Compared with the prior art, the device has the following beneficial effects:
[0012] In the device, the first rotating motor is started to drive the transmission belt, the transmission ring and the first threaded rotating rod to rotate, and then the second fixed sleeves drive the two mounting bases to move closer to or farther away from each other in the installation frame, and then the second rotating motor is started to drive the second threaded rotating rod to rotate, and then the third fixed sleeves drive the clamping plates to slide forward and backward to move closer to or farther away from each other, so that the device can conveniently and quickly clamp and position and install molds of different sizes when in use, thereby improving the use efficiency and use effect of the device.
[0013] In the device, the fixed plate, the installation frame, the first fixed sleeve and the first threaded rotating rod, the mounting base, the sliding plate and other parts are designed to cooperate with each other, so that the device can be quickly disassembled when in use, thereby facilitating subsequent maintenance and replacement of the device and improving the service life of the device. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a fixed plate structure schematic view of the device;
[0015] Figure 2 It is an installation frame structure schematic view of the device;
[0016] Figure 3 It is a first threaded rotating rod structure schematic view of the device;
[0017] Figure 4 The utility model discloses an installation base structure schematic view.
[0018] In the drawing: 1, fixed plate, 11, support leg, 12, installation frame, 13, placement plate, 14, first fixed sleeve ring, 15, first reserved hole, 2, first threaded rotating rod, 21, transmission ring, 22, transmission belt, 23, first rotating motor, 3, installation base, 31, second fixed sleeve ring, 32, second reserved hole, 33, second threaded rotating rod, 34, second rotating motor, 35, sliding plate, 36, third fixed sleeve ring, 37, clamping plate. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary technical personnel in the field without creative work belong to the range protected by the utility model.
[0020] Please refer to Figures 1 to 4 The utility model provides technical scheme: positioning quick change mechanism, including fixed plate 1, the upper end portion of fixed plate 1 is slidably installed with installation frame 12, and the lower end portion of installation frame 12 is rotatably installed with two first threaded rotating rods 2, the outer surface of each first threaded rotating rod 2 is slidably installed with two second fixed sleeve rings 31, and the upper end portion of second fixed sleeve ring 31 that is sleeved on the outer surface of each different first threaded rotating rod 2 is fixedly installed with same installation base 3, and the upper end portion of each installation base 3 is slidably installed with two clamping plates 37.
[0021] In this embodiment, as shown in Figure 1 and Figure 2 The lower end portion of fixed plate 1 is fixedly installed with support leg 11 at four corners, and the inside of installation frame 12 is fixedly installed with placement plate 13, and this structure can support the device through support leg 11, to facilitate the quick installation of subsequent first threaded rotating rod 2, installation base 3 and other parts.
[0022] In this embodiment, as shown in Figure 1 and Figure 2 The lower end portion of installation frame 12 is fixedly installed with first fixed sleeve ring 14 at four corners, and the inside of each first fixed sleeve ring 14 is provided with first reserved hole 15, and this structure can facilitate the limiting installation of first threaded rotating rod 2 and other parts through the first reserved hole 15 in the inside of first fixed sleeve ring 14.
[0023] In this embodiment, as shown in Figure 1 , Figure 2 and Figure 4As shown in the figure, the same first threaded rotating rod 2 is rotatably installed inside every two first reserved holes 15, and the side end of each first threaded rotating rod 2 is fixedly installed with a transmission ring 21, which can facilitate the subsequent transmission of the first threaded rotating rod 2 through the transmission ring 21.
[0024] In the embodiment, as shown in the figure, Figure 1 and Figure 3 The outer surface of each transmission ring 21 is sleeved with the same transmission belt 22, and the side end of one of the transmission rings 21 is rotatably installed with a first rotating motor 23, which can drive the two first threaded rotating rods 2 to rotate together through the first rotating motor 23 and the transmission belt 22 and the transmission ring 21.
[0025] In the embodiment, as shown in the figure, Figure 1 and Figure 4 The lower end of each mounting base 3 is fixedly installed with two second fixed sleeves 31, the inside of each second fixed sleeve 31 is provided with a second reserved hole 32, and each second fixed sleeve 31 is installed on the outer surface of the two first threaded rotating rods 2 through the second reserved hole 32, which can be quickly installed through the second fixed sleeve 31 installed below the mounting base 3 and the second reserved hole 32 inside it, facilitating subsequent use.
[0026] In the embodiment, as shown in the figure, Figure 1 and Figure 4 The inside of each mounting base 3 is rotatably installed with a second threaded rotating rod 33, the side end of each second threaded rotating rod 33 is rotatably installed with a second rotating motor 34, the outer surface of each second threaded rotating rod 33 is sleeved with two third fixed sleeves 36, the upper end of each third fixed sleeve 36 is fixedly installed with a sliding plate 35, and the upper end of each sliding plate 35 is fixedly installed with a clamping plate 37, which can drive the clamping plate 37 to slide by driving the second threaded rotating rod 33 to rotate through the second rotating motor 34 and cooperating with the third fixed sleeve 36.
[0027] The use method and advantages of the positioning quick-change mechanism are as follows:
[0028] As shown in the figure, Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, first, the user places the device on a horizontal surface when in use, takes the fixed plate 1, installs the support legs 11 under the four corners of the fixed plate 1, then takes the installation frame 12, installs the placement plate 13 inside the installation frame 12, installs the first fixed collar 14 under the four corners of the installation frame 12, then installs the assembled installation frame 12 above the fixed plate 1, then takes the two first threaded rotating rods 2, installs the transmission ring 21 on the side end of the two first threaded rotating rods 2, installs the first rotating motor 23 on the side end of one of the transmission rings 21, then connects each of the first threaded rotating rods 2 with the first reserved holes 15 inside the two first fixed collars 14 along the first fixed collars 14 installed below the installation frame 12, then sets the transmission belt 22 on the outer surface of the two transmission rings 21, then takes the installation base 3, installs the two second fixed collars 31 below the installation base 3, installs the second threaded rotating rod 33 inside the installation base 3, installs the second rotating motor 34 on the side end of the second threaded rotating rod 33, then assembles the two installation bases 3, installs them along the second reserved holes 32 inside the second fixed collars 31 with the two first threaded rotating rods 2, after installing the two installation bases 3 above the outer surface of the first threaded rotating rods 2, the user takes the sliding plate 35, installs the clamping plate 37 above the sliding plate 35, installs the third fixed collar 36 below the sliding plate 35, then assembles the four sliding plates 35, the user takes the assembled sliding plate 35 part, installs it above one installation base 3 along every two sliding plates 35 installed in a group on the third fixed collar 36, sets the third fixed collar 36 on the outer surface of the second threaded rotating rod 33, then installs two sliding plates 35 above each installation base 3, when the user needs to use the device, the user takes the mold to be fixed and places it above the placement plate 13, then starts the first rotating motor 23, the first rotating motor 23 drives the two transmission rings 21 to rotate through the transmission belt 22, and in turn drives the two first threaded rotating rods 2 to rotate, the two first threaded rotating rods 2 rotate in cooperation with the second fixed collars 31 to drive the two installation bases 3 to move closer to or away from each other, thereby clamping the left and right sides of the mold, then start the second rotating motor 34, the second rotating motor 34 drives the second threaded rotating rod 33 to rotate, and in turn drives the sliding plate 35 to move closer to or away from each other through the third fixed collar 36, thereby clamping and positioning the front and rear sides of the mold, thereby facilitating use.
[0029] The basic principle, main features and advantages of the present application are shown and described above. The technical personnel in the industry should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A positioning quick-change mechanism, including a fixed plate (1), characterized in that: The upper end of the fixing plate (1) is slidably mounted with an installation frame (12), and the lower end of the installation frame (12) is rotatably mounted with two first threaded rods (2). The outer surface of each first threaded rod (2) is slidably mounted with two second fixing collars (31). The upper end of the second fixing collars (31) fitted on the outer surface of each two different first threaded rods (2) is fixedly mounted with the same installation base (3). The upper end of each installation base (3) is slidably mounted with two clamping plates (37).
2. The positioning quick-change mechanism according to claim 1, characterized in that: Support legs (11) are fixedly installed at the four corners of the lower end of the fixed plate (1), and placement plates (13) are fixedly installed inside the mounting frame (12).
3. The positioning quick-change mechanism according to claim 1, characterized in that: Each of the four corners of the lower end of the mounting frame (12) is fixedly installed with a first fixing collar (14), and each of the first fixing collars (14) has a first reserved hole (15) inside.
4. The positioning quick-change mechanism according to claim 3, characterized in that: The same first threaded rod (2) is rotatably installed inside each pair of the first reserved holes (15), and a transmission ring (21) is fixedly installed on the side end of each first threaded rod (2).
5. The positioning quick-change mechanism according to claim 4, characterized in that: The outer surface of each of the transmission rings (21) is fitted with the same transmission belt (22), and a first rotating motor (23) is rotatably mounted on the side end of one of the transmission rings (21).
6. The positioning quick-change mechanism according to claim 1, characterized in that: Two second fixing collars (31) are fixedly installed at the lower end of each mounting base (3). Each second fixing collar (31) has a second reserved hole (32) inside. Each second fixing collar (31) is installed on the outer surface of the two first threaded rotating rods (2) through the second reserved hole (32).
7. The positioning quick-change mechanism according to claim 6, characterized in that: Each of the mounting bases (3) has a second threaded rotating rod (33) rotatably mounted inside, and a second rotating motor (34) is rotatably mounted on the side end of each second threaded rotating rod (33). Two third fixing collars (36) are sleeved on the outer surface of each second threaded rotating rod (33). A sliding plate (35) is fixedly mounted on the upper end of each third fixing collar (36), and a clamping plate (37) is fixedly mounted on the upper end of each sliding plate (35).