Filling device for detergent processing

By improving the component design of the filling equipment, precise quantitative filling of detergent was achieved, solving the problem of inconsistent capacity, improving product quality and brand image, and reducing maintenance costs.

CN223591046UActive Publication Date: 2025-11-25西藏伟囊卫生用品有限公司
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Patent Information

Application Number
CN202423197121.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-25
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing detergent filling equipment cannot achieve quantitative dispensing, resulting in inconsistent volume in each bottle of detergent, which affects consumers' trust in product quality.

Method used

The filling equipment is designed with components including the main body, storage tank, cylinder, sliding block, pipe, fixed block, piston, and sealing ring. The cylinder drives the sliding block and piston to achieve precise quantitative discharge of detergent, and the sliding column and limiting block work together to enable quick replacement of the transmission pipe.

Benefits of technology

It enables precise quantitative filling of dishwashing liquid, improves product quality stability and brand image, and reduces labor costs for equipment maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to dishwashing liquid technical field discloses filling equipment for dishwashing liquid processing, including main part, the rear side fixed connection of main part has storage box, the top fixed connection of storage box has pneumatic cylinder, the drive end fixed connection of pneumatic cylinder has sliding block, the outside sliding connection of sliding block has pipeline, the side fixed connection of pipeline away from sliding block has two fixed blocks, the inside sliding connection of two fixed blocks has piston, the outside fixed connection of fixed block has two sealing rings, the side fixed connection of storage box has water suction pump, the top fixed connection of water suction pump has the installation assembly for installing parts. In the utility model, in product quality control aspect, accurate ration helps to satisfy the expectation of consumer to product capacity standard, for brand, the unified filling capacity can promote brand image, and let consumer feel that product quality is stable and reliable.
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Description

TECHNICAL FIELD

[0001] The utility model relates to dishwashing liquid technical field especially dishwashing liquid processing is with filling equipment. BACKGROUND

[0002] Dishwashing liquid can effectively remove various oil stains, dirt, pesticide residues and the like in many aspects such as household cleaning (such as tableware, kitchen utensils, vegetables and fruits), commercial cleaning (catering industry, food processing industry) and other cleaning (home, automotive interior) by virtue of the decontamination principle of the surfactant, and provides cleaning convenience, guarantees health and safety, prolongs the service life of articles, and improves visual perception and use comfort for different scenes, and the filling equipment for processing is extremely necessary for dishwashing liquid production, because it can improve production efficiency to meet the needs of large-scale production and continuous operation, ensure accurate quantification and purity of product quality, adapt to the switching of various packaging bottle types and specifications, and also reduce labor and raw material costs.

[0003] The filling equipment for dishwashing liquid processing is generally composed of a liquid storage device, a filling device, a conveying device, a control device and the like, when the dishwashing liquid processing filling equipment works, the liquid level control device is monitored in the liquid storage and liquid supply stage, the dishwashing liquid is conveyed to the filling device by the filling pump (such as a peristaltic pump or a piston pump), then the bottle is positioned by the conveying device in the filling stage, the quantitative control device controls the filling according to the preset parameters (filling time or flow meter monitoring) and prevents dripping by means of the special design of the filling head, finally the filled bottle is sent to the next process by the conveying belt according to the filling speed in the conveying and subsequent stages, and the control device receives the sensor signal to monitor and adjust the equipment and handles the exception throughout the process.

[0004] The existing part of the filling equipment for dishwashing liquid processing cannot realize quantitative discharging, and the equipment that cannot realize quantitative discharging cannot accurately control the capacity of dishwashing liquid in each bottle when filling the dishwashing liquid. This will lead to inconsistent product capacity, some bottles are filled more, and some bottles are filled less, consumers will get products with a capacity from 450ml to 550ml when buying dishwashing liquid marked as 500ml, which will affect the trust of consumers in product quality, and therefore the filling equipment for dishwashing liquid processing is proposed to solve the above problems. INVENTION CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a filling equipment for dishwashing liquid processing, which aims to improve the problem that the prior art cannot realize quantitative discharging.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] The application discloses a filling device for dishwashing liquid processing, which comprises a main body, a storage tank fixedly connected to the rear side of the main body, a cylinder fixedly connected to the top of the storage tank, a sliding block fixedly connected to the driving end of the cylinder, a pipeline slidably connected to the outer side of the sliding block, two fixed blocks fixedly connected to the side, away from the sliding block, of the pipeline, a piston slidably connected to the inner part of each of the two fixed blocks, two sealing rings fixedly connected to the outer side of the fixed blocks, a water suction pump fixedly connected to one side of the storage tank, and an installation assembly fixedly connected to the top of the water suction pump and used for installing parts.

[0008] As a further description of the above technical solution:

[0009] The installation assembly comprises a fixed column, a fixed ring fixedly connected to the inner part of the fixed column, a sealing shell fixedly connected to the top of the fixed ring, a plurality of springs fixedly connected to the inner part of the sealing shell, a sealing ring fixedly connected to the top of the plurality of springs, a sliding column slidably connected to the top of the sealing ring, and a plurality of limiting blocks fixedly connected to the outer side of the fixed column.

[0010] As a further description of the above technical solution:

[0011] The inner part of the sliding column is fixedly connected with a transmission pipe, and the other end of the transmission pipe is slidably connected to the top of the pipeline.

[0012] As a further description of the above technical solution:

[0013] The inner part of the sliding column is provided with a clamping groove, and the outer side of the limiting block is slidably connected in the clamping groove.

[0014] As a further description of the above technical solution:

[0015] The outer side of the sealing ring is fixedly connected in the inner part of the pipeline, and the bottom of the pipeline is fixedly connected with a discharge port.

[0016] As a further description of the above technical solution:

[0017] The top of the main body is fixedly connected with an electric sliding rail, and one side of the storage tank is fixedly connected with a feeding port.

[0018] As a further description of the above technical solution:

[0019] The outer side of the sealing ring is slidably connected in the inner part of the sealing shell, and the outer side of the sealing shell is fixedly connected in the inner part of the fixed column.

[0020] As a further description of the above technical solution:

[0021] The outer side of the fixed column is slidably connected to the inside of the sliding column, and the top of the sealing shell is slidably connected to the inside of the sliding column.

[0022] The utility model has the advantages of the following:

[0023] 1、The utility model discloses a quantitative discharging device for washing-up liquid, which comprises a main body, a storage box, a fixed column, a limiting block, a sliding column, a fixed ring, a sealing shell, a spring, a sealing ring and a transmission pipe.

[0024] 2、The utility model discloses a quantitative discharging device for washing-up liquid, which comprises a main body, a storage box, a fixed column, a limiting block, a sliding column, a fixed ring, a sealing shell, a spring, a sealing ring and a transmission pipe. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic view of the filling equipment for washing-up liquid processing provided by the utility model.

[0026] Figure 2 It is a structure schematic view of the transmission pipe of the filling equipment for washing-up liquid processing provided by the utility model.

[0027] Figure 3 It is a structure schematic view of the fixed block of the filling equipment for washing-up liquid processing provided by the utility model.

[0028] Figure 4 It is a structure schematic view of the storage box of the filling equipment for washing-up liquid processing provided by the utility model.

[0029] Figure 5 It is Figure 3 It is an enlarged view of B in the figure.

[0030] Figure 6 It is Figure 4 It is an enlarged view of A in the figure.

[0031] LEGEND:

[0032] 1, main body;2, electric sliding rail;3, storage box;4, water pump;5, fixed column;6, limiting block;7, sliding column;8, fixed ring;9, sealing shell;10, spring;11, sealing ring;12, transmission pipe;13, air cylinder;14, pipeline;15, fixed block;16, piston;17, sealing ring;18, discharge port. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0034] With reference to Figure 1 , Figure 3 , Figure 5 An embodiment provided by the utility model: the filling equipment for dishwashing liquid processing, including main body 1, main body 1 is made of solid stainless steel material, this material has excellent strength and stability, can effectively resist various external force impact and the damp and chemical substance erosion in the dishwashing liquid production environment in long-term use process, ensure that the overall structure of equipment is firm and reliable.

[0035] The top of main body 1 is fixedly connected with electric slide rail 2, and electric slide rail 2 has high-precision driving device, and its running speed can be accurately controlled, and position positioning is accurate and correct, which makes electric slide rail 2 closely link with other processes on the automatic production line, realizes efficient, accurate material transfer and processing flow coordination, and the rear side of main body 1 is fixedly connected with storage box 3, and storage box 3 is made of food-grade plastic, which is safe and non-toxic, meets the sanitary standard of dishwashing liquid storage, and can effectively prevent the contact of dishwashing liquid with external air, impurities and other substances, to prevent the quality of dishwashing liquid from being affected by chemical reaction or pollution.

[0036] One side of storage box 3 is fixedly connected with feed inlet, and the feed inlet is reasonably designed, and the caliber size is moderate, which facilitates workers to quickly and smoothly inject dishwashing liquid raw materials into storage box 3, and the edge of the feed inlet is specially treated, smooth and free of burrs, to avoid scratching or damaging conveying pipeline 14 and other related equipment during feeding, and the top of storage box 3 is fixedly connected with cylinder 13, cylinder 13 is selected from high-quality metal materials and advanced manufacturing process, has stable and strong driving force, and the piston 16 and sealing device in its interior are designed well, can accurately control the movement stroke of its driving end, and ensure that stable performance output can be maintained under long-time and high-strength working conditions.

[0037] The driving end of the cylinder 13 is fixedly connected with a sliding block, the surface of the sliding block is finely polished and lubricated, and the sliding block can smoothly slide in the pipeline 14 without resistance, can effectively drive the internal air flow, and the shape and size of the sliding block are perfectly matched with the inner wall of the pipeline 14, thereby reducing air leakage and energy loss. The outer side of the sliding block is slidably connected with the pipeline 14, and the pipeline 14 is made of high-strength engineering plastic. This material has good corrosion resistance and wear resistance, and the inner wall is smooth and flat, which is not easy to leave detergent, thereby effectively reducing the difficulty of cleaning and maintaining the pipeline 14.

[0038] The bottom of the pipeline 14 is fixedly connected with a discharge port 18, the discharge port 18 is designed in a special conical shape, which can accurately control the flow direction and flow rate of the detergent, the valve of the discharge port 18 is flexible and has good sealing performance, and can realize quick and accurate start-stop operation during the filling process. The side of the pipeline 14 away from the sliding block is fixedly connected with two fixed blocks 15, the two fixed blocks 15 are made of a solid alloy material, which provides a reliable foundation for stable support of the sliding of the piston 16. The internal slide way of the fixed block 15 is precisely machined to ensure the straightness and stability of the piston 16 during sliding. The internal slide way of the fixed block 15 is slidably connected with the piston 16, the piston 16 is made of a rubber and metal composite material, the rubber part is tightly attached to the inner wall of the pipeline 14, and has good sealing performance, and the metal part enhances the strength and wear resistance of the piston 16, which can effectively control the entry and exit of the detergent.

[0039] The outer side of the fixed block 15 is fixedly connected with two sealing rings 17, the sealing rings 17 are made of rubber material and have good elasticity and sealing performance. The unique annular structure and appropriate thickness of the sealing rings 17 can tightly fit inside the pipeline 14 under different pressure conditions, effectively preventing the detergent from leaking from the connection between the fixed block 15 and the pipeline 14. One side of the storage tank 3 is fixedly connected with a water suction pump 4, the water suction pump 4 adopts a high-efficiency energy-saving motor and an advanced impeller design, which can provide stable suction force and pressure to ensure stable transmission of the detergent. The sealing elements and bearings inside the water suction pump 4 are made of high-quality materials and have good wear resistance and corrosion resistance, which effectively prolongs the service life of the water suction pump 4. The top of the water suction pump 4 is fixedly connected with a mounting assembly for mounting parts.

[0040] Referring to Figure 2 , Figure 4 , Figure 6 , the mounting assembly comprises a fixed column 5, which can provide a stable connection foundation for other components. The material has high strength and hardness, and can withstand certain tension and pressure. The inside of the fixed column 5 is fixedly connected with a fixed ring 8, which is made of metal material and plays a role in strengthening the internal structure of the fixed column 5. By increasing the internal support points of the fixed column 5, the overall stability and carrying capacity of the fixed column 5 are improved.

[0041] The top of the fixed ring 8 is fixedly connected with a sealing shell 9, the sealing shell 9 is made of corrosion-resistant plastic material, which can effectively protect the internal spring 10 and other components, the shell has a certain thickness and strength, which can resist external collision and extrusion, a plurality of springs 10 are fixedly connected in the sealing shell 9, the spring 10 has good elastic recovery force, is made of high-quality spring 10 steel, can provide stable top pressure during installation, and the elastic coefficient is accurately calculated and debugged to meet the needs of different installation conditions, the top of the plurality of springs 10 is fixedly connected with a sealing ring 11, the sealing ring 11 is made of soft and excellent sealing performance of silica gel material, which can effectively prevent liquid leakage, and the surface has small texture and special processing process, which further enhances the friction and sealing effect with other components.

[0042] The outer side of the sealing ring 11 is slidably connected in the sealing shell 9, the top of the sealing ring 11 is slidably connected with a sliding column 7, the top of the sealing shell 9 is slidably connected in the sliding column 7, the outer side of the fixed column 5 is slidably connected in the sliding column 7, the sliding column 7 is provided with a clamping groove in the inside, and the clamping groove and the limiting block 6 are matched to realize firm connection and positioning, the shape and size of the clamping groove are perfectly matched with the limiting block 6, the machining precision is high, and the stability and reliability of the connection are ensured.

[0043] The inside of the sliding column 7 is fixedly connected with a transmission pipe 12, the transmission pipe 12 is made of acid and alkali resistant plastic material, which can smoothly transmit the liquid detergent and is not easy to be corroded, the pipe wall thickness is uniform, has good flexibility and pressure resistance, can adapt to different installation environment and working pressure, the other end of the transmission pipe 12 is slidably connected at the top of the pipeline 14, the outer side of the fixed column 5 is fixedly connected with a plurality of limiting blocks 6, the limiting block 6 can be accurately clamped into the clamping groove to realize quick installation and fixation of the component, the limiting block 6 is made of hard alloy material, the surface is polished, the shape is regular, can smoothly slide in the clamping groove, and has good wear resistance and corrosion resistance, the outer side of the limiting block 6 is slidably connected in the clamping groove.

[0044] Working principle: when the staff needs to pour the washing-up liquid into the bottle, the washing-up liquid can be poured into the storage box 3 through the feeding port on one side of the storage box 3, and then the washing-up liquid is pumped out of the storage box 3 through the water pump 4 on the other side of the storage box 3, and then the washing-up liquid is transmitted to the collecting port on the top of the pipeline 14 through the transmission pipe 12, and then the cylinder 13 is started to drive the sliding block to slide in the pipeline 14, and when the sliding block slides in the pipeline 14, the air in the pipeline 14 is driven, and the pipeline 14 is arranged in an inverted T shape, one side of which slides with the sliding block, and the other side of which is fixed with the fixed block 15 at the upper and lower ends, and the piston 16 slides in the fixed block 15, and under normal circumstances, the piston 16 in the fixed block 15 at the bottom slides downward, and the piston 16 in the fixed block 15 at the top slides upward, so that the inlet of the washing-up liquid in the pipeline 14 is blocked, and when the cylinder 13 is started, the sliding block slides in the pipeline 14, so that the air in the pipeline 14 is driven, and when the sliding block slides backward, the piston 16 in the fixed block 15 on the other side changes, and the piston 16 at the top slides downward to open the inlet of the pipeline 14 to make the washing-up liquid enter the pipeline 14, and the piston 16 at the bottom slides upward to block the outlet, and when the sliding block cannot slide backward, the sliding block can be pushed forward by the cylinder 13, so that the inlet is blocked and the outlet is opened again, so that the washing-up liquid is discharged from the discharge port 18, thereby realizing the effect of quantitative discharge of the washing-up liquid.

[0045] When the transmission pipe 12 needs to be replaced, the other end of the transmission pipe 12 connected with the sliding column 7 can be pulled out from the top of the pipeline 14, and then the transmission pipe 12 can be taken off, and when it needs to be installed back, the fixed column 5 can be slid into the sliding column 7 by aligning the outer side of the fixed column 5 with the sliding column 7, and then the sliding column 7 is rotated to make the plurality of limiting blocks 6 clamped into the clamping grooves in the sliding column 7, and then the sliding column 7 is released, and when the sliding column 7 is released, the compressed springs 10 push the sealing ring 11 upward to make the sealing ring 11 abut against the inside of the sliding column 7, so that the gap between the clamping groove and the fixed column 5 is compressed, thereby making the clamping groove and the fixed column 5 more closely fit together.

[0046] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, and for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A filling device for detergent processing, comprising a main body (1), characterized in that: A storage box (3) is fixedly connected to the rear side of the main body (1). A cylinder (13) is fixedly connected to the top of the storage box (3). A sliding block is fixedly connected to the driving end of the cylinder (13). A pipe (14) is slidably connected to the outside of the sliding block. Two fixing blocks (15) are fixedly connected to the side of the pipe (14) away from the sliding block. A piston (16) is slidably connected inside the two fixing blocks (15). Two sealing rings (17) are fixedly connected to the outside of the fixing blocks (15). A water pump (4) is fixedly connected to one side of the storage box (3). An installation assembly for installing parts is fixedly connected to the top of the water pump (4).

2. The filling equipment for detergent processing according to claim 1, characterized in that: The mounting assembly includes a fixing post (5), a fixing ring (8) is fixedly connected inside the fixing post (5), a sealing shell (9) is fixedly connected to the top of the fixing ring (8), a plurality of springs (10) are fixedly connected inside the sealing shell (9), a sealing ring (11) is fixedly connected to the top of the plurality of springs (10), a sliding post (7) is slidably connected to the top of the sealing ring (11), and a plurality of limiting blocks (6) are fixedly connected to the outside of the fixing post (5).

3. The filling equipment for detergent processing according to claim 2, characterized in that: The sliding column (7) is fixedly connected to a transmission pipe (12), and the other end of the transmission pipe (12) is slidably connected to the top of the pipe (14).

4. The filling equipment for detergent processing according to claim 2, characterized in that: The sliding column (7) has a slot inside, and the outer side of the limiting block (6) is slidably connected inside the slot.

5. The filling equipment for detergent processing according to claim 1, characterized in that: The outer side of the sealing ring (17) is fixedly connected to the inside of the pipe (14), and the bottom of the pipe (14) is fixedly connected to the outlet (18).

6. The filling equipment for detergent processing according to claim 1, characterized in that: An electric slide rail (2) is fixedly connected to the top of the main body (1), and a feed inlet is fixedly connected to one side of the storage box (3).

7. The filling equipment for detergent processing according to claim 3, characterized in that: The outer side of the sealing ring (11) is slidably connected to the inside of the sealing shell (9), and the outer side of the sealing shell (9) is fixedly connected to the inside of the fixing post (5).

8. The filling equipment for detergent processing according to claim 3, characterized in that: The outer side of the fixed column (5) is slidably connected to the inside of the sliding column (7), and the top of the sealing shell (9) is slidably connected to the inside of the sliding column (7).