Full-standard film wrapping packaging machine

Abstract

The utility model discloses a full-standard film wrapping packaging machine which comprises a vertical machine frame and a horizontal machine frame with one end of the surface fixed, a supporting table is installed at the top end of the horizontal machine frame in a sliding mode, and a tray is installed at the top end of the supporting table. A Y-axis lead screw linear module used for driving the tray to be close to or away from the vertical machine frame is arranged in the horizontal machine frame, a pneumatic pushing structure used for abutting a workpiece against the tray is installed on the outer wall of the side, away from the vertical machine frame, of the supporting table, and a rack is slidably installed on the outer wall of the side, close to the horizontal machine frame, of the vertical machine frame. According to the film wrapping mechanism, the workpiece abuts against and is limited, it is ensured that the workpiece is kept in a stable posture before film wrapping operation, the Y-axis lead screw linear module ensures that the vertical central axis of the workpiece is consistent with the wrapping central axis of the film wrapping mechanism by accurately controlling the positions of the supporting table and the tray, deviation of the workpiece in the film wrapping process is remarkably reduced, and the film wrapping efficiency is improved. And the film material can uniformly wrap the surface of the workpiece.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of packing machine, concretely to a full product specification film wrapping packaging machine. BACKGROUND

[0002] The film wrapping packaging machine is a kind of equipment for automatic packaging, is widely used in food, medicine, daily chemical industry and other industries, and main function is to realize efficient, neat packaging effect by tightly wrapping product surface with packaging film. Its core functions include: protecting product from pollution and damage from outside, prolonging shelf life, improving production efficiency, reducing labor cost, ensuring packaging consistency and improving product appearance;The structure of film wrapping packaging machine includes automatic film supply system, conveying belt, film guide system, heat sealing system, film cutting device, control system and forming die. Film supply system is responsible for pulling packaging film from film roll and feeding into packaging area;Conveying belt transports product to be packaged to packaging area;Film guide system ensures accurate transmission and positioning of film;Heat sealing system seals film by heating and pressure, and film cutting device is used to remove excess film material to keep packaging neat;Control system adjusts various parameters intelligently to ensure smooth progress of the whole packaging process. Its working principle includes film supply, product positioning, film wrapping, heat sealing, cutting and product output, etc. At present, when the film wrapping packaging machine is wrapping film on the workpiece on the work station, the vertical central axis of the workpiece often deviates from the central axis of the wrapping path, resulting in that the tightness of plastic film wound out of the film roll cylinder on each outer wall of the workpiece is not the same, that is, in the film supply process, the unwinding path of the film deviates from the wrapping path of the workpiece, and the tension and position control of the film will be offset, especially when the vertical central axis of the workpiece and the central axis of the film wrapping path deviate, the unwinding speed, tension and guiding direction of the film will be affected, resulting in uneven sealing effect of the film. At this time, the film material appears relaxation or over-tightness when contacting the surface of the workpiece, which affects the packaging quality. UTILITY MODEL CONTENTS

[0003] The utility model aims at providing a kind of full product specification film wrapping packaging machine, and the workpiece to be wrapped is placed on the tray, and the pneumatic push structure makes the workpiece be pressed tightly and limited, the position of support table, tray, pneumatic push structure and workpiece on Y axis is controlled by Y axis screw rod linear module, until the vertical central axis of workpiece is substantially identical with the film wrapping central axis of distance-adjusting film wrapping mechanism, then Z axis screw rod linear module drives distance-adjusting film wrapping mechanism to move down and completes film wrapping operation to workpiece, to solve the problems raised in the above background technology.

[0004] In order to achieve the above object, the utility model provides the following technical scheme: a full gauge wrapping film packaging machine, including vertical machine frame and the surface one end fixed horizontal machine frame, and the top of horizontal machine frame is installed with support platform, the top of support platform is installed with tray, the inside of horizontal machine frame is provided with Y axle screw linear module for driving tray to be close to or far from vertical machine frame, pneumatic push structure for the workpiece is installed on the outer wall of the side of support platform far from vertical machine frame and is supported on tray, the outer wall of the side of vertical machine frame close to horizontal machine frame is installed with rack and the bottom of rack is installed with distance adjusting type wrapping film mechanism, the inside of vertical machine frame is provided with Z axle screw linear module for driving rack, distance adjusting type wrapping film mechanism carries out vertical lifting, the outer wall of the side of vertical machine frame is installed with and Y axle screw linear module, pneumatic push structure, Z axle screw linear module, distance adjusting type wrapping film mechanism input end electric connection's PLC control panel.

[0005] Preferably, the tray top one side edge position integral forming support part.

[0006] Preferably, the pneumatic push structure includes a hollow recess fixed on the outer wall of one side of the support platform, a cylinder hingedly installed on the inner wall of one side of the hollow recess, and a support column fixed at one end inside the hollow recess.

[0007] Preferably, the inside of the U-shaped arm is provided with a notch that cooperates with the tray, and the U-shaped arm is made of stainless steel material.

[0008] Preferably, the distance adjusting type wrapping film mechanism includes a motor installed at the top of the rack, a main shaft installed at the output end of the motor, and a support arm fixed at the bottom end of the support arm. One side of the top end of the support arm is fixed with a shaft seat, a threaded shaft is installed in the inside of the shaft seat, a protruding plate is provided at one end of the threaded shaft away from the main shaft, and a film winding drum is fixed at the bottom end of the protruding plate.

[0009] Preferably, one end of the threaded shaft extends into the inside of the protruding plate and is rotatably connected with the protruding plate. Guiding rods are installed on both sides of the inside of the shaft seat, one end of the guiding rod penetrates to the outside of the shaft seat and is fixedly connected with one side of the outer wall of the protruding plate.

[0010] Compared with the prior art, the beneficial effects of the full-gauge wrapping film packaging machine are that: through the cooperative work of multiple key components such as the Y-axis screw linear module, the pneumatic pushing structure, the Z-axis screw linear module, the distance-adjusting wrapping film mechanism and the PLC control system, the pneumatic pushing structure functions to abut and limit the workpiece, so that the workpiece can keep a stable posture before film wrapping operation, the Y-axis screw linear module can accurately control the positions of the supporting table and the tray, so that the vertical central axis of the workpiece is consistent with the wrapping central axis of the wrapping film mechanism, the high-precision positioning can significantly reduce the deviation of the workpiece during film wrapping, the film material can be uniformly wrapped on the surface of the workpiece, the vertical central axis of the workpiece is consistent with the wrapping central axis of the wrapping film mechanism, the film on the outer wall of the workpiece is prevented from being too tight or too loose, and the wrapping effect is guaranteed; and the pneumatic pushing structure can ensure that the workpiece is always in a stable position during each wrapping operation, the vibration and error of the machine during work are reduced, and the packaging accuracy and efficiency are further ensured. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a front view structural schematic diagram of the utility model;

[0012] Figure 2 It is a side view structural schematic diagram of the utility model;

[0013] Figure 3 It is a three-dimensional structural schematic diagram of the utility model Figure 1 ;

[0014] Figure 4 It is a three-dimensional structural schematic diagram of the utility model Figure 2 ;

[0015] Figure 5 It is a three-dimensional structural schematic diagram of the utility model Figure 3 ;

[0016] Figure 6 It is a three-dimensional structural schematic diagram of the distance-adjusting wrapping film mechanism of the utility model.

[0017] In the drawing: 1, vertical machine frame; 2, horizontal machine frame; 3, supporting table; 4, Y-axis screw linear module; 5, tray; 501, supporting part; 6, pneumatic pushing structure; 601, hollow recessed frame; 602, air cylinder; 603, support column; 604, U-shaped arm; 7, Z-axis screw linear module; 8, PLC control panel; 9, machine frame; 10, distance-adjusting wrapping film mechanism; 1001, motor; 1002, main shaft; 1003, supporting arm; 1004, shaft seat; 1005, threaded shaft; 1006, protruding plate; 1007, film winding cylinder. DETAILED DESCRIPTION

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0019] Example 1, by Figures 1 to 4 The present invention includes a vertical frame 1 and a horizontal frame 2 fixed at one end of its surface. A support platform 3 is slidably installed on the top of the horizontal frame 2, and a tray 5 is installed on the top of the support platform 3. A Y-axis lead screw linear module 4 is provided inside the horizontal frame 2 for driving the tray 5 closer to or away from the vertical frame 1. A pneumatic push structure 6 for pressing the workpiece against the tray 5 is installed on the outer wall of the support platform 3 away from the vertical frame 1. A frame 9 is slidably installed on the outer wall of the vertical frame 1 close to the horizontal frame 2, and an adjustable-distance wrapping mechanism 10 is installed at the bottom of the frame 9. A Z-axis lead screw linear module 7 is provided inside the vertical frame 1 for driving the frame 9 and the adjustable-distance wrapping mechanism 10 to perform vertical lifting. A PLC control panel 8 is installed on one outer wall of the vertical frame 1 and is electrically connected to the input end of the Y-axis lead screw linear module 4, the pneumatic push structure 6, the Z-axis lead screw linear module 7, and the adjustable-distance wrapping mechanism 10.

[0020] Example 2, based on Example 1, is... Figure 4 , Figure 5 and Figure 6 Provided is an integrally formed support part 501 at one edge of the top of the tray 5;

[0021] The pneumatic jacking structure 6 includes a hollow recessed frame 601 fixed to one outer wall of the support platform 3, a cylinder 602 hinged to one inner wall of the hollow recessed frame 601, and a support column 603 fixed at one end inside the hollow recessed frame 601. A U-shaped arm 604 is fitted onto one end of the surface of the support column 603. One outer wall of the U-shaped arm 604 is hinged to the top of the piston rod of the cylinder 602. The interior of the U-shaped arm 604 has a notch that mates with the tray 5. The U-shaped arm 604 is made of stainless steel. When the workpiece to be wrapped is placed on top of the tray 5, the operator uses the PLC control panel 8 to activate the cylinder 602 in the pneumatic pushing structure 6. That is, the piston rod of the cylinder 602 actively retracts, and the cylinder 602 drives the U-shaped arm 604 to rotate around the support column 603 through the piston rod, so that the U-shaped arm 604 gradually approaches the support part 501, and the U-shaped arm 604 and the support part 501 are used to fix the workpiece and prevent the workpiece from shifting position during the subsequent wrapping process.

[0022] The distance-adjustable film wrapping mechanism 10 comprises a motor 1001 installed at the top end of the rack 9, a main shaft 1002 installed at the output end of the motor 1001, and a support arm 1003 fixed at the bottom end of the support arm 1003. One side of the top end of the support arm 1003 is fixed with a shaft seat 1004, the inside of the shaft seat 1004 is installed with a threaded shaft 1005, one end of the threaded shaft 1005 away from the main shaft 1002 is provided with a lug plate 1006, the bottom end of the lug plate 1006 is fixed with a film winding drum 1007, one end of the threaded shaft 1005 extends into the inside of the lug plate 1006 and is rotationally connected with the lug plate 1006, and the inside of the shaft seat 1004 is installed with guide rods on both sides. One end of the guide rod penetrates to the outside of the shaft seat 1004 and is fixedly connected with one side of the outer wall of the lug plate 1006;

[0023] After the workpiece is fixed and the Y-axis position is adjusted, the worker manually rotates the threaded shaft 1005 to drive the lug plate 1006 and the film winding drum 1007 to approach or move away from the workpiece until the packaging film on the film winding drum 1007 is attached to the workpiece. At this time, the worker manually rotates the support arm 1003 to make the packaging film wrap several turns on the workpiece to facilitate subsequent film wrapping operation.

[0024] Rotating the main shaft 1002 by the motor 1001 drives the support arm 1003 and the film winding drum 1007 to rotate around the main shaft 1002, that is, the packaging film on the film winding drum 1007 is continuously wrapped on the workpiece, and the Z-axis screw linear module 7 synchronously drives the distance-adjustable film wrapping mechanism 10 to move in the Z-axis direction, so that the whole workpiece is wrapped by the film, which promotes the combination between the film and the workpiece to be firm, and the film completely wraps the workpiece.

[0025] In use, the workpiece to be wrapped is first placed accurately on the tray 5, and once the workpiece is placed, the pneumatic push structure 6 is activated, at which time the pneumatic push structure 6 pushes the workpiece against the support portion 501 of the tray 5 to prevent the workpiece from shifting position during the subsequent wrapping process. At the same time, the pneumatic push structure 6 and the support portion 501 limit the workpiece, ensuring that the workpiece is always in a fixed state during the entire wrapping process. After the workpiece is tightly positioned, the worker turns on the Y-axis lead screw linear module 4 through the PLC control panel 8, and the Y-axis lead screw linear module 4 controls the movement of the workpiece, the support table 3, and the tray 5 in the Y-axis direction, ensuring that the workpiece is aligned with the wrapping central axis of the adjustable wrapping mechanism 10, so that the vertical central axis of the workpiece is substantially consistent with the wrapping central axis of the adjustable wrapping mechanism 10. After the positioning of the workpiece is accurately confirmed, the worker manually adjusts the adjustable wrapping mechanism 10 so that the packaging film is attached to the outer wall of the workpiece. Subsequently, the worker turns on the Z-axis lead screw linear module 7 and the adjustable wrapping mechanism 10 through the PLC control panel 8, and the adjustable wrapping mechanism 10 wraps the packaging film around the workpiece, while the Z-axis lead screw linear module 7 controls the Z-axis position of the adjustable wrapping mechanism 10, so that the adjustable wrapping mechanism 10 wraps from top to bottom, ensuring that the film material is tightly and uniformly attached to the surface of the workpiece. Once the wrapping operation is complete, the packaging film is cut using a cutter, and the final packaged workpiece is simply inspected to ensure that the film completely wraps the workpiece and that the seal is secure.

Claims

1. A full-gauge film wrapping machine characterized by: The utility model provides a kind of vertical and horizontal machine frame, including vertical machine frame (1) and the horizontal machine frame (2) of one end fixed surface, and the top of the horizontal machine frame (2) is slidably installed with support table (3), the top of the support table (3) is installed with tray (5), the inside of the horizontal machine frame (2) is provided with Y-axis screw linear module (4) for driving tray (5) to be close to or away from vertical machine frame (1), the outer wall of the side of the support table (3) away from vertical machine frame (1) is installed with pneumatic push structure (6) for workpiece to be resisted on tray (5), the outer wall of the side of vertical machine frame (1) close to horizontal machine frame (2) is slidably installed with rack (9), and the bottom of the rack (9) is installed with adjustable distance film wrapping mechanism (10), the inside of the vertical machine frame (1) is provided with Z-axis screw linear module (7) for driving rack (9), adjustable distance film wrapping mechanism (10) to carry out vertical lifting, the outer wall of the side of vertical machine frame (1) is installed with PLC control panel (8) and Y-axis screw linear module (4), pneumatic push structure (6), Z-axis screw linear module (7), adjustable distance film wrapping mechanism (10) input end electric connection.

2. A full-gauge film wrapping machine according to claim 1, characterized in that: The tray (5) is integrally formed with a support portion (501) at one side edge of the top end.

3. A full-gauge film wrapping machine according to claim 2, characterized in that: The pneumatic push structure (6) includes a hollow recess (601) fixed to the outer wall of one side of the support table (3), a cylinder (602) hingedly installed on the inner wall of one side of the hollow recess (601), and a support column (603) fixed at one end inside the hollow recess (601). One end of the surface of the support column (603) is sleeved with a U-shaped arm (604), and the outer wall of one side of the U-shaped arm (604) is hingedly connected with the top end of the piston rod of the cylinder (602).

4. A full-gauge film wrapping machine according to claim 3, characterized in that: The inside of the U-shaped arm (604) is provided with a notch matched with the tray (5), and the U-shaped arm (604) is made of a stainless steel component.

5. A full-gauge film wrapping machine according to claim 1, characterized in that: The adjustable distance film wrapping mechanism (10) includes a motor (1001) installed at the top end of the rack (9), a main shaft (1002) installed at the output end of the motor (1001), and a support arm (1003) fixed at the bottom end of the support arm (1003). One side of the top end of the support arm (1003) is fixed with a shaft seat (1004), a threaded shaft (1005) is installed in the inside of the shaft seat (1004), a protruding plate (1006) is arranged at one end of the threaded shaft (1005) away from the main shaft (1002), and a film winding drum (1007) is fixed at the bottom end of the protruding plate (1006).

6. A full-gauge film wrapping machine according to claim 5, characterized in that: One end of the threaded shaft (1005) extends into the inside of the protruding plate (1006) and is rotationally connected with the protruding plate (1006). Guide rods are installed on both sides in the inside of the shaft seat (1004), one end of the guide rods penetrates to the outside of the shaft seat (1004) and is fixedly connected with one side of the outer wall of the protruding plate (1006).

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